CN1689779A - Salient point type plane sheet material surface treating method and equipment thereof - Google Patents
Salient point type plane sheet material surface treating method and equipment thereof Download PDFInfo
- Publication number
- CN1689779A CN1689779A CN 200410033849 CN200410033849A CN1689779A CN 1689779 A CN1689779 A CN 1689779A CN 200410033849 CN200410033849 CN 200410033849 CN 200410033849 A CN200410033849 A CN 200410033849A CN 1689779 A CN1689779 A CN 1689779A
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- CN
- China
- Prior art keywords
- roller
- rubber roll
- roll
- brush roll
- material roller
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 21
- 239000000463 material Substances 0.000 title claims description 53
- 239000011490 mineral wool Substances 0.000 claims abstract description 11
- 238000000576 coating method Methods 0.000 claims description 17
- 239000011248 coating agent Substances 0.000 claims description 16
- 238000010521 absorption reaction Methods 0.000 claims description 11
- 238000004381 surface treatment Methods 0.000 claims description 8
- 239000004677 Nylon Substances 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims description 3
- 229920001778 nylon Polymers 0.000 claims description 3
- 230000006378 damage Effects 0.000 abstract description 3
- 230000007246 mechanism Effects 0.000 abstract description 3
- 230000001105 regulatory effect Effects 0.000 abstract description 2
- 238000004026 adhesive bonding Methods 0.000 abstract 6
- 239000003973 paint Substances 0.000 abstract 2
- 239000000839 emulsion Substances 0.000 abstract 1
- 238000005516 engineering process Methods 0.000 description 3
- 239000010425 asbestos Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 238000007731 hot pressing Methods 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 229910052895 riebeckite Inorganic materials 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000000084 colloidal system Substances 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000007514 turning Methods 0.000 description 1
Images
Abstract
The process of forming raised dots on planar plate includes setting brush roller, gluing roller and homogenizing roller in parallel, making the distance between the brush roller and the gluing roller smaller than the length of brush on the brush roller, forming axial interval between the homogenizing roller and the gluing roller, adding emulsion paint through the interval, rotating the brush roller and the gluing roller in the same direction, rotating the homogenizing roller and the gluing roller oppositely, and conveying sound absorbing mineral wool board to below the brush roller. The corresponding apparatus includes conveyer, brush roller, gluing roller, homogenizing roller, installing frame and driver, and may have brush roller and homogenizing roller level regulating mechanism. The present invention forms raised dots on planar plate with the brush to spin off paint and has no damage to the plate.
Description
Technical field
The present invention relates to the manufacturing process and the equipment of flat sheet, relate in particular to a kind of method and equipment thereof that goes out salient point in the flat sheet Surface Machining.
Background technology
At present, in order to satisfy the diversified demand of people, in the technology of making dalles such as metope, furred ceiling, often to carrying out various processing in the surface of these flat sheet, add the pattern of two dimension or produce concavo-convex to form the moulding of various solids, as glacier, shrinkage pool or salient point etc.
With the mineral wool sound absorption board is example, has added asbestos in the former sheet material, and its intensity and good toughness in the time of need forming bigger salient point on the surface, are the modes that adopts hot pressing, and the salient point that directly extrudes all size with corresponding mould on the surface of plate comes.But in order to reach environmental protection requirement, present mineral wool sound absorption board no longer adds asbestos, its material is more crisp relatively, can damage sheet material during hot pressing, thereby can only adopt the mode of spraying at present, promptly the liquid coating that mixes up is vaporificly and sprays, fall and form salient point on the plate with spray gun.But the particle that this method forms onboard is very little, can't resemble to form oarse-grained salient point the hot-press method.
Summary of the invention
In view of this, the technical problem to be solved in the present invention provides a kind of surface treatment method of button type flat sheet, under the situation of extrusion plate, does not form oarse-grained salient point at plate surface.The present invention also will provide a kind of equipment of implementing this method.
In order to solve the problems of the technologies described above, the invention provides a kind of surface treatment method of button type flat sheet, may further comprise the steps:
(a) brush roll, rubber roll are set up in parallel, make between brush roll and the rubber roll apart from length less than hairbrush on the described brush roll;
(b) add emulsus coating from the top in gap between rubber roll and the equal material roller;
(c) brush roll, rubber roll are rotated in the same way;
(d) with the below of mineral wool sound absorption board transmission through brush roll.
In order to make coating uniform as much as possible on rubber roll, in the described step (a), also the opposite side at described rubber roll is set up in parallel an equal material roller, and this equal material roller and described rubber roll form axial gap, and preferably with the direction rotation opposite with rubber roll.
The surface processing equipment of button type flat sheet provided by the invention comprises: conveyer, brush roll, rubber roll, equal material roller, installing rack and drive unit, described brush roll, rubber roll and equal material roller are set up in parallel on the described installing rack above the described conveyer, distance between described brush roll and the rubber roll is less than the length of hairbrush on the described brush roll, there is end play between described rubber roll and the equal material roller, described drive unit drives described brush roll and rubber roll rotates in the same way, described equal material roller and described rubber roll backward rotation.
The said equipment can have following characteristics: described brush roll is made by hard system nylon wire, and length is 2～7 centimetres.
In order to regulate the level interval of brush roll, equal material roller and rubber roll, the two ends of described brush roll and equal material roller can be passed in two fixing slide plates of installing rack both sides respectively, and be set in two bearings on the fixed head installing hole, described fixed head can horizontal slip on the described slide plate of homonymy.
In order to regulate the relative position of brush roll and rubber roll vertical direction, two slide plate both sides described brush roll can being passed all embed in the chute fixing on the described installing rack, also be fixed with the fixed block that has screw on described two slide plates, the screw rod that passes this fixed block with vertical direction is spirally connected, and rotates the slide plate that described screw rod can drive homonymy and moves up and down in described chute.
The said equipment can have following characteristics: described drive unit comprises first motor that drives described brush roll rotation by first driving-chain, and drive described rubber roll and equal second motors of rotating of material roller by second driving-chain, described first motor and brush roll, described second motor and all material roller be separately fixed on the bracing or strutting arrangement of one.
The said equipment can have following characteristics: described second driving-chain forms the closed triangle around described second motor, rubber roll and reverse wheel, and and described rubber roll and reverse wheel between equal material roller on the engagement of sprocket wheel top.
The said equipment can have following characteristics: described conveyer is a roller conveyor.
As from the foregoing, the present invention adopts Promethean design, by the whipping of hairbrush to coating, has realized processing oarse-grained salient point on flat sheet, provides a kind of uniform method of coating of novelty, the destruction to sheet material of having avoided extrusion plate to cause.The present invention also further provides the equipment that can implement this method.
Description of drawings
Fig. 1 is the front view of embodiment of the invention button type mineral wool sound absorption board surface processing equipment;
Fig. 2 is the vertical view of equipment among Fig. 1;
Fig. 3 is the left view of equipment among Fig. 1;
Fig. 4 is the schematic diagram of brush roll among Fig. 1, rubber roll, action when all material roller is worked.
The specific embodiment
Present embodiment is an example with the method and apparatus at mineral wool sound absorption board Surface Machining large granular convex points.Please be simultaneously with reference to Fig. 1, Fig. 2 and Fig. 3, this process equipment mainly comprises roller conveyor 1, brush roll 2, rubber roll 3, equal material roller 4, installing rack 5, first motor 6, second motor 7.First motor 6 is used to drive brush roll 2, the second motors 7 and is used to drive rubber roll 3 and equal material roller 4, wherein:
Roller conveyor 1 is rotated by a plurality of roller-ways 13 on the moving workbench 12 of conveyor chain by electric machines for roller 11, and mineral wool sound absorption board is carried to right direction shown in Figure 1;
Installing rack 5 comprises two bogie side frames 51, be fixed on two sides of roller conveyor 1 workbench 12 by first, second and the 3rd column 511,512,513 respectively, brush roll 2 is installed between first column 511 and second column 512, rubber roll 3 is installed in the groove of second principal post 512, all material roller 4 then is installed between second column 512 and the 3rd column 513, and the axle center of each roller is substantially on same horizontal plane.
In order to make things convenient for the adjusting of relative position between the roller, present embodiment directly is fixed on rubber roll 3 on second column 512, and brush roll 2 and equal material roller all are installed on the installing rack 5 in a movable manner.Brush roll 2 and all material roller 4 all can carry out level and regulate, but and brush roll 2 up-down adjustment also.As shown in Figure 1, the two ends that brush roll is 2 are passed two sideskids 52 and are set in the bearing on first fixed head, 55 mesopores of both sides, and carry out with bolt axial fixing, please be simultaneously with reference to Fig. 2, slide plate 52 two ends embed respectively in first chute 53 that is welded on first, second column 511,512.
See also Fig. 3 again, move up and down simultaneously in first chute 53 in order to drive two slide plates 52, inner surface at slide plate 52 is provided with two fixed blocks with threaded hole 521, and vertically screw rod 522 passes two fixed blocks 521 of vertical arrangement and is spirally connected with it, and its end is with horizontal bevel gear 523.Each column upper end of two bogie side frames 51 all is connected with level board 514, be fixed with between two blocks of level boards 514 by handle 541, connecting rod 542 and two driven by shaking mechanisms 54 (having omitted this driven by shaking mechanism among Fig. 2) that vertical bevel gear 543 is formed, vertical bevel gear 543 meshes in twos with horizontal bevel gear 523.Turning handle 541 just can drive two vertical screw rods 522 rotations by the cooperation between bevel gear like this, and then two slide plates 52 are risen simultaneously or descends.
In order to realize the adjustment of horizontal level, as shown in Figure 1, be provided with a trapezoidal sliver 524 respectively in slide plate 52 outer surface top and the bottom, certain distance is extended in the horizontal direction for 2 grooves that pass of brush roll in the middle part, then be provided with the guide groove (not shown) that passes described sliver 524 in relevant position, first fixed head, 55 back side, fixedly connected with connection seat 56 in the bottom of first fixed head 55, and the nut sleeve of connection seat 56 by inside is connected on the horizontal screw bolt 57 of lower end, rotate horizontal screw bolt 57, can drive 55 relative slide plate 52 horizontal displacements of first fixed head by connection seat 56.All the installation of the level of material roller 4 is the same with governor motion, does not repeat them here.In addition, the type of drive of this level adjusting also can promote with cylinder.
Affixed first brace table 61 that goes out to install first motor 6 on first fixed head 55, pass through belt 62 transmissions between first motor 6 and the brush roll 2, on second fixed head 58 of the same side, also affixed second brace table 71 that goes out to install second motor 7, second motor 7 will drive equal material roller 4 simultaneously and rubber roll 3 rotates with opposite direction, thereby on the 3rd column 513 of homonymy, also fixed a reverse wheel 72, second motor 7, rubber roll 3 roughly becomes triangle arrangement with reverse wheel 72, all 4 of material rollers are positioned at rubber roll 3 and reverse wheel 72 position intermediate, second motor 7, reverse wheel 72 and rubber roll 3 are positioned on three angles of closed driving chain 73, and the chain 73 between reverse wheel 72 and rubber roll 3 meshes above roller with equal material roller 4 sprocket wheels.
Because coating throws away by hairbrush, the granularity of the salient point of formation can be bigger, and can be by changing material, the length of hairbrush, and the distance between brush roll and rubber roll etc. can be regulated the granularity of salient point.
Above-mentioned surface treatment method can further be summarised as following flow process, may further comprise the steps:
The brush roll that adjusting is set up in parallel, rubber roll, equal material rollers make between brush roll and the rubber roll distance less than the length of hairbrush, and rubber roll and all form axial gap between the material roller;
Add emulsus coating to rubber roll and equal tops, the gap between the material roller;
Brush roll, rubber roll are rotated in the same way, and all material roller reverse rotations;
Mineral wool sound absorption board is transmitted the below of process brush roll.
In sum, the surface treatment method of the processing large granular convex points that the inventive method adopts does not push sheet material, thereby is particularly suitable for the more crisp sheet materials such as mineral wool sound absorption board of material, but can be used for processing common planar sheet material yet.
Claims (10)
1, a kind of surface treatment method of button type flat sheet may further comprise the steps:
(a) brush roll, rubber roll are set up in parallel, make between brush roll and the rubber roll apart from length less than hairbrush on the described brush roll;
(b) add emulsus coating from the top in gap between rubber roll and the equal material roller;
(c) brush roll, rubber roll are rotated in the same way;
(d) with the below of mineral wool sound absorption board transmission through brush roll.
2, surface treatment method as claimed in claim 1 is characterized in that, in the described step (a), also the opposite side at described rubber roll is set up in parallel an equal material roller, and this equal material roller and described rubber roll form axial gap.
3, surface treatment method as claimed in claim 2 is characterized in that, in the described step (c), described equal material roller is with the direction rotation opposite with rubber roll.
4, a kind of surface processing equipment of button type flat sheet, it is characterized in that, comprise conveyer, brush roll, rubber roll, equal material roller, installing rack and drive unit, described brush roll, rubber roll and equal material roller are set up in parallel on the described installing rack above the described conveyer, distance between described brush roll and the rubber roll is less than the length of hairbrush on the described brush roll, there is end play between described rubber roll and the equal material roller, described drive unit drives described brush roll and rubber roll rotates in the same way, described equal material roller and described rubber roll backward rotation.
5, surface processing equipment as claimed in claim 4 is characterized in that, described brush roll is made by hard system nylon wire, and length is 2～7 centimetres.
6, surface processing equipment as claimed in claim 4, it is characterized in that, the two ends of described brush roll and equal material roller are passed in two fixing slide plates of installing rack both sides respectively, and are set in two bearings on the fixed head installing hole, and described fixed head can horizontal slip on the described slide plate of homonymy.
7, surface processing equipment as claimed in claim 4, it is characterized in that, two slide plate both sides that described brush roll is passed all embed in the chute fixing on the described installing rack, also be fixed with the fixed block that has screw on described two slide plates, the screw rod that passes this fixed block with vertical direction is spirally connected, and rotates the slide plate that described screw rod can drive homonymy and moves up and down in described chute.
8, surface processing equipment as claimed in claim 4, it is characterized in that, described drive unit comprises first motor that drives described brush roll rotation by first driving-chain, and drive described rubber roll and equal second motors of rotating of material roller by second driving-chain, described first motor and brush roll, described second motor and all material roller be separately fixed on the bracing or strutting arrangement of one.
9, surface processing equipment as claimed in claim 8 is characterized in that, described second driving-chain forms the closed triangle around described second motor, rubber roll and reverse wheel, and and described rubber roll and reverse wheel between equal material roller on the engagement of sprocket wheel top.
10, surface processing equipment as claimed in claim 4 is characterized in that, described conveyer is a roller conveyor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2004100338495A CN100357078C (en) | 2004-04-19 | 2004-04-19 | Salient point type plane sheet material surface treating method and equipment thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2004100338495A CN100357078C (en) | 2004-04-19 | 2004-04-19 | Salient point type plane sheet material surface treating method and equipment thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1689779A true CN1689779A (en) | 2005-11-02 |
| CN100357078C CN100357078C (en) | 2007-12-26 |
Family
ID=35345684
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2004100338495A Expired - Lifetime CN100357078C (en) | 2004-04-19 | 2004-04-19 | Salient point type plane sheet material surface treating method and equipment thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN100357078C (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101811329B (en) * | 2009-02-25 | 2012-05-23 | 北新集团建材股份有限公司 | Transverse and longitudinal cutting control method and control system of plate products |
| CN105583939A (en) * | 2016-02-18 | 2016-05-18 | 山东法斯特建材股份有限公司 | Mortar scraping-flattening device for insulation board combined machining |
| CN106522523A (en) * | 2016-12-30 | 2017-03-22 | 上海变色龙涂装科技有限公司 | Coating device and process for preparing filiform grain coating |
| CN107139063A (en) * | 2017-07-18 | 2017-09-08 | 马鞍山齐力机电设备有限公司 | A kind of magnetic material product bug repairing apparatus and method |
| CN113263782A (en) * | 2021-05-14 | 2021-08-17 | 浙江国立包装有限公司 | Production process and processing equipment for manufacturing moisture-proof high-strength packaging carton by adopting waste corrugated paper |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2920548C3 (en) * | 1979-05-21 | 1982-01-21 | Ernst 5241 Mudersbach Wentker | Machine-driven plaster scraper |
| CN2054475U (en) * | 1988-05-25 | 1990-03-14 | 孙林 | Electric dual-purpose machine for whitewashing and point-cracking |
| US7198876B2 (en) * | 2002-04-24 | 2007-04-03 | Fuji Photo Film Co., Ltd. | Method of preparation of lithographic printing plates |
-
2004
- 2004-04-19 CN CNB2004100338495A patent/CN100357078C/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101811329B (en) * | 2009-02-25 | 2012-05-23 | 北新集团建材股份有限公司 | Transverse and longitudinal cutting control method and control system of plate products |
| CN105583939A (en) * | 2016-02-18 | 2016-05-18 | 山东法斯特建材股份有限公司 | Mortar scraping-flattening device for insulation board combined machining |
| CN106522523A (en) * | 2016-12-30 | 2017-03-22 | 上海变色龙涂装科技有限公司 | Coating device and process for preparing filiform grain coating |
| CN107139063A (en) * | 2017-07-18 | 2017-09-08 | 马鞍山齐力机电设备有限公司 | A kind of magnetic material product bug repairing apparatus and method |
| CN113263782A (en) * | 2021-05-14 | 2021-08-17 | 浙江国立包装有限公司 | Production process and processing equipment for manufacturing moisture-proof high-strength packaging carton by adopting waste corrugated paper |
Also Published As
| Publication number | Publication date |
|---|---|
| CN100357078C (en) | 2007-12-26 |
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| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20071226 |