CN1680610A - Aluminum alloy for plastic working and manufacture thereof - Google Patents
Aluminum alloy for plastic working and manufacture thereof Download PDFInfo
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- CN1680610A CN1680610A CN200510064883.3A CN200510064883A CN1680610A CN 1680610 A CN1680610 A CN 1680610A CN 200510064883 A CN200510064883 A CN 200510064883A CN 1680610 A CN1680610 A CN 1680610A
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Abstract
The invention provides an aluminum alloy for plastic working, which are useful for high performance members, such as automotive parts, fishing gears, golf clubs and snow boards, and has high tensile strength, high Young's modulus and high ductility, and to provide its manufacturing method. A powder mixture is prepared by mixing 10 to 25wt.% alumina with an aluminum alloy powder having a composition consisting of, by weight, 0.4 to 2.0% Si, 0.4 to 2.0% Mg, 0.5 to 2.0%, in total, of one or more elements selected from among Fe, Mn and Cr, and the balance Al with inevitable impurities. The powder mixture is compacted at room temperature, and the resultant green compact is vacuum degassed at 200 to 450[deg.]C and further sintered at a high temperature of 500 to 600[deg.]C. The resultant sintered compact is pressure sintered and then forged. By this method, a structural member as a finished product having >=80 GPa Young's modulus at room temperature, >=300 MPa tensile strength at room temperature after water quenching treatment and >=5% elongation can be obtained.
Description
Technical field
The present invention relates to can be as for example aluminum alloy for plastic working and the manufacture method thereof of high tensile, high Young's modulus and the high ductibility of the contour performance member of bicycle assembly parts, fishing tackle, golf gear or ship shape sled (ス ノ-ボ-De).
Background technology
In recent years, carried out in the Al alloy powder that obtains by emergency cooling solidification method, adding pottery and making it dispersion, attempted to make its characteristic, particularly the trial of rigidity raising.For example, the composition to the high Si of Al-system, Al-Fe-Mo system, Al-Cu system, Al-Si-Mg system or Al-Zn-Mg system has carried out studying (for example with reference to patent documentation 1).
In addition, aluminium alloy extruded or thermoforming such as forging adds man-hour, before this at low temperatures, contain hydrate or air on the be shaped inside or the surface of the powder compact obtain of press-powder, directly carry out hot worked words, the defectives such as (expansions) of can bubbling when hot-work or in the heat treatment step afterwards like this.Therefore, for defective does not take place, before hot-work, outgas usually.
[patent documentation 1] No. 2546660 communique of Japanese Patent (claims)
Summary of the invention
But, in existing aluminium alloy, following problem being arranged, can not obtain fully as for example high tensile, high Young's modulus and the high ductibility of bicycle assembly parts, fishing tackle, golf gear or the contour performance member of ship shape sled.
In view of the foregoing, the present invention can be as for example the aluminum alloy for plastic working and the manufacture method thereof of high tensile, high Young's modulus and the high ductibility of bicycle assembly parts, fishing tackle, golf gear or the contour performance member of ship shape sled are problem to provide.
In order to solve above-mentioned problem, the 1st invention is characterized in that, be among Fe, Mn, the Cr one or more of being selected from that will comprise Si:0.4~2.0 weight %, Mg:0.4~2.0 weight %, add up to 0.5~2.0 weight %, with surplus is to contain inevitably that Al alloy powder that the Al of impurity constitutes and 10~25 weight % aluminum oxide mix and the solidifying formation material that forms, Young's modulus under its room temperature be 80GPa or more than, room temperature tensile intensity after the Water Quenching be 300MPa or more than, and unit elongation be 5% or more than.
The 2nd invention is characterized in that, in the described aluminum alloy for plastic working of the 1st invention, above-mentioned Al alloy powder is the Al powdered alloy that contains Si:0.4~2.0 weight %, Mg:0.4~2.0 weight %, Fe:0.10~0.3 weight %, Mn:0.05~0.6 weight %, Cr:0.05~0.6 weight %.
At this, the addition of Si is that 0.4~2.0 weight % is because the Si of interpolation and Mg form compound Mg
2Si, for make aluminum substrate the intensity after the thermal treatment be 300MPa or more than, minimum interpolation 0.4 weight % is necessary, if the addition of Si surpasses 2.0 weight %, can not obtain 5% or above unit elongation, gives to forge processing and bring difficulty.
In addition, the addition of Mg be 0.4-2.0 weight % be because, in order to improve the intensity after the thermal treatment, the Mg of interpolation and Si formation compound Mg
2Si is necessary, and in order to obtain 300MPa or above tensile strength, minimum interpolation 0.4 weight % is necessary, if the addition of Mg surpasses 2.0 weight %, plastic working reduction.
Fe and Si form compd A l-Fe-Si, can reduce the negative impact of residue Si, that is, unit elongation is reduced.The addition of Fe is that 0.10~0.3 weight % is because during addition less than 0.10 weight %, do not have the micronized effect of organizing of atomized powder, if addition causes the reduction of unit elongation above 0.3 weight %.
The effect that the microstructure coarsening that inhibition produces because of hot-work is arranged by an amount of interpolation Mn and Cr.It is because during less than 0.05 weight %, do not have above-mentioned effect, if addition above 0.6 weight %, can make ductility reduce that the addition of Mn and Cr is respectively 0.05~0.6 weight %.
In addition, the addition of aluminum oxide is that 10~25 weight % are in order to improve Young's modulus and wear resistance, if addition less than 10 weight % then Young's modulus reduce, if surpass 25% unit elongation reduce.
The 3rd invention is characterized in that in the aluminum alloy for plastic working of the 1st and the 2nd invention, the median size of above-mentioned Al alloy powder is 10-150 μ m, and the median size of aluminum oxide is 5~20 μ m.
At this, the median size of Al alloy powder be 10~150 μ m be because, less than 10 μ m cause the cohesion between the Al alloy powder, become difficult with the aluminum oxide uniform mixing, and it is big that the deviation of intensity and unit elongation becomes, bring difficulty for plastic working, if surpass 150 μ m, it is many that coarse particle becomes, and it is difficult that the homodisperse of aluminum oxide becomes, it is big that the deviation of intensity and unit elongation becomes, and brings difficulty for plastic working.
In addition, the median size of aluminum oxide is that 5~20 μ m are because aluminum oxide is used to improve Young's modulus and wear resistance, during median size less than 5 μ m, can not mix equably, if surpass 20 μ m, it is many that thick aluminium oxide particles becomes, and makes unit elongation and plastic working reduction.
The 4th invention is the manufacture method of above-mentioned aluminum alloy for plastic working, it is characterized in that, will be by Si:0.4~2.0 weight %, Mg:0.4~2.0 weight %, the Fe that is selected from that adds up to 0.5~2.0 weight %, Mn, among the Cr one or more, surplus is to comprise in the Al alloy powder that the Al of unavoidable impurities constitutes, the mixed powder of the aluminum oxide gained of mixing 10~25 weight % is press molding at room temperature, with this molding 200~450 ℃ of vacuum outgass, further, will agglomerating molding pressure sintering under 500~600 ℃ high temperature, afterwards, forge processing, obtain under the room temperature Young's modulus 80GPa or more than, room temperature tensile intensity after the Water Quenching be 300MPa or more than, and unit elongation is 5% or above blistered finished product structural member does not take place.
According to the present invention, can obtain following aluminum alloy for plastic working, it can be used as the contour performance member of bicycle assembly parts, fishing tackle, golf gear or ship shape sled, have high tensile, high Young's modulus, even with respect to the content 10 weight % that have the goods aluminum oxide now, unit elongation is less than 5% also, even among the present invention more than the content 10 weight % of aluminum oxide, unit elongation also reaches 5%, has excellent ductility, suitable plastic working.In addition, suppress the absorption again of degassing back gas, manufacturing deficiencies such as (expansions) does not bubble.
Embodiment
Below, the preferred forms of the manufacture method of the aluminum alloy for plastic working that detailed description the present invention relates to reference to Fig. 1.
At first, % (following only represent) by weight with %, preparation comprises be selected from one or more (for example Fe:0.15%, Mn:0.05%, Cr:0.3%) among Fe, Mn, the Cr of Si:0.4~2.0% (for example 0.8%), Mg:0.4~2.0% (for example 1.0%) and total 0.5~2.0%, surplus is the aluminium alloy quench solidification powder (operation 1-1, Al alloy powder preparation section) that comprises the Al formation of unavoidable impurities.As the method for preparing the quench solidification powder, can carry out according to known manufacture method such as spray method, super emergency cooling solidification method (メ Le ト ス ピ ニ Application グ method), spining disk method, rotating electrode methods, consider preferred spray method (particularly high pressure gas spray method (ガ ス ア ト マ イ ズ method)) from being suitable for the industrial production aspect.In addition, when preparing this Al alloy powder, consider the deviation of mixing equably, intensity and unit elongation, the median size of preferred Al alloy powder is 10~150 μ m.Its reason be because, during the median size less than 10 μ m of Al alloy powder, will between Al alloy powder, cause cohesion, make with the aluminum oxide uniform mixing and become difficult, in addition, when the median size of Al alloy powder surpasses 150 μ m, coarse particle increases, it is difficult that the homodisperse of aluminum oxide becomes, and the deviation of intensity and unit elongation increases, and brings difficulty for plastic working.
Next, in above-mentioned aluminium alloy quench solidification powder, be the aluminum oxide (Al of 5~20 μ m (for example 15 μ m) with median size
2O
3) the amount blending dispersion of (for example 15%) obtains mixed powder with 10~25% in pot mill, with this mixed powder through cold isobaric be shaped (CIP) interim be shaped (operation 1-2, press molding operation).At this, Al
2O
3Median size be that the reason of 5~20 μ m is because during median size less than 5 μ m, the uniform mixing difficulty that becomes, when surpassing 20 μ m, thick Al
2O
3Increase, make unit elongation and plastic working reduction.
Then, with the mixed powder that is shaped temporarily by vacuumizing processings that outgas (operation 1-3, treatment process outgases).The degassing is handled under heating and is easily removed gas, also partially sinters, and therefore carries out vacuum outgas at 200~450 ℃.If temperature surpasses 200 ℃ in the stove, can remove the air or the moisture that in interim molding, absorb, if temperature surpasses 300 ℃ in the stove, can decompose and remove hydrate.Even these phenomenons are also taking place more than 450 ℃, if but the temperature of interim molding will cause sintering above 450 ℃, stopped up the gap between the inner powder of the interim molding of removing air, moisture.Therefore, the present invention is in order fully to outgas before sintering begins, and in the stove of 400 ℃ of temperature molding kept 1~6 hour (for example 1.5 hours) in stove.
Then, further, will under the high temperature of 500~600 ℃ (for example 550 ℃), keep the sintered shaped body of 1~6 hour (for example 4 hours), by hot extrusion or hot rolling pressure sintering (operation 1-4, pressure sintering operation).In this pressure sintering operation, during 500 ℃ of temperature less thaies, the oxide compound etc. that covers powder surface has interference to sintering, and sintering velocity slows down, and sintering is not carried out substantially, therefore preferably heats more than said temperature (550 ℃).If more than this temperature (550 ℃), powder itself fluffs soft, a part of fusion on surface.The fused solution that obtains after the fusion oozes out from crack of oxide compound of covering powder surface etc. etc., in the slit of landfill between powder, sintering is carried out fast.In addition, surpass under 600 ℃ the temperature, cause the fusion of powdered alloy, can significantly reduce the mechanical characteristics of hot-work material if remain on.In addition, if the hold-time than 1 hour weak point, can not fully be carried out sintering, so the hold-time was necessary more than 1 hour.Opposite, if the hold-time than 6 little durations, causes the alligatoring of the partial crystallization thing in the powdered alloy, the mechanical properties of hot-work material is reduced.Therefore, the preferred hold-time is 1~6 hour.
After the pressure sintering, forge the structural member (operation 1-5 forges manufacturing procedure) that processing obtains finished product.
Description of drawings
Fig. 1 represents the process flow chart of aluminum alloy for plastic working manufacture method of the present invention.
Embodiment
Below, the characteristic of the finished product structure unit aluminum alloy for plastic working that obtains through above-mentioned operation and the experiment of surface observation are described.
At first, make element and the Al that (preparation) contains composition shown in the table 1 with the high pressure gas spray method
2O
3Aluminium alloy quench solidification powder.The Al alloy powder that obtains is carried out cold isobaric the shaping, form the billet of diameter 325nm.The billet that obtains was kept 1 hour under 380 ℃ of temperature in vacuum oven, processing outgases, afterwards will be (still at 560 ℃ high temperature, the No.20 of table 1 and No.21 only are 480 ℃) after down 2 hours molding of sintering is cooled to normal temperature, be heated to 500 ℃ by induction heating, extrude pressurization with justifying roller, shrend (T6) is handled, promptly water-cooled after keeping 2 hours under 540 ℃ is carried out 6 hours artificial agings and is handled under 180 ℃, and the result who obtains is as shown in table 2.
Table 1
(unit: weight %)
??NO | Al alloy powder | ??????Al2O3 | Sintering temperature ℃ | ||||||||
??Si | ??Mg | ??Fe | ??Mn | ??Cr | ??Al | Median size μ m | ????Al2 ????O3 | Median size μ m | |||
Alloy of the present invention | ??1 | ??2.0 | ??0.4 | ??0.3 | ??0.6 | ??0.6 | Surplus | ????150 | ????25 | ????20 | ????560 |
??2 | ??1.0 | ??2.0 | ??0.2 | ??0.3 | ??0.05 | Surplus | ????80 | ????15 | ????10 | ????560 | |
??3 | ??0.4 | ??1.5 | ??0.1 | ??0.05 | ??0.3 | Surplus | ????10 | ????10 | ????5 | ????560 | |
??4 | ??0.8 | ??1.0 | ??0.15 | ??0.05 | ??0.3 | Surplus | ????100 | ????15 | ????15 | ????560 | |
Compare alloy | ??5 | ??1.0 | ??1.0 | ??0.2 | ??0.5 | ??0.5 | Surplus | ????80 | ????30 | ????10 | ????560 |
??6 | ??1.0 | ??1.0 | ??0.2 | ??0.5 | ??0.5 | Surplus | ????80 | ????5 | ????10 | ????560 | |
??7 | ??1.0 | ??1.0 | ??0.2 | ??0.5 | ??0.5 | Surplus | ????80 | ????20 | ????25 | ????560 | |
??8 | ??1.0 | ??1.0 | ??0.2 | ??0.5 | ??0.5 | Surplus | ????200 | ????20 | ????10 | ????560 | |
??9 | ??1.0 | ??1.0 | ??0.2 | ??0.5 | ??0.5 | Surplus | ????5 | ????20 | ????10 | ????560 | |
??10 | ??0.2 | ??1.5 | ??0.2 | ??0.5 | ??0.5 | Surplus | ????80 | ????20 | ????10 | ????560 | |
??11 | ??1.5 | ??0.2 | ??0.2 | ??0.5 | ??0.5 | Surplus | ????80 | ????20 | ????10 | ????560 | |
??12 | ??1.0 | ??1.0 | ??0.05 | ??0.5 | ??0.5 | Surplus | ????80 | ????20 | ????10 | ????560 | |
??13 | ??1.0 | ??1.0 | ??0.2 | ??0.04 | ??0.5 | Surplus | ????80 | ????20 | ????10 | ????560 | |
??14 | ??1.0 | ??1.0 | ??0.2 | ??0.5 | ??0.04 | Surplus | ????80 | ????20 | ????10 | ????560 | |
??15 | ??2.5 | ??1.0 | ??0.2 | ??0.5 | ??0.5 | Surplus | ????80 | ????20 | ????10 | ????560 | |
??16 | ??1.0 | ??2.5 | ??0.2 | ??0.5 | ??0.5 | Surplus | ????80 | ????20 | ????10 | ????560 | |
??17 | ??1.0 | ??1.0 | ??0.4 | ??0.5 | ??0.5 | Surplus | ????80 | ????20 | ????10 | ????560 | |
??18 | ??1.0 | ??1.0 | ??0.2 | ??0.8 | ??0.5 | Surplus | ????80 | ????20 | ????10 | ????560 | |
??19 | ??1.0 | ??1.0 | ??0.2 | ??0.5 | ??0.8 | Surplus | ????80 | ????20 | ????10 | ????560 | |
??20 | ??0.2 | ??0.2 | ??0.2 | ??0.5 | ??0.5 | Surplus | ????80 | ????20 | ????10 | ????560 | |
??21 | ??2.5 | ??2.5 | ??0.2 | ??0.5 | ??0.5 | Surplus | ????80 | ????20 | ????10 | ????560 | |
??22 | ??1.0 | ??1.0 | ??0.5 | ??0.8 | ??0.8 | Surplus | ????80 | ????20 | ????10 | ????480 | |
??23 | ??1.0 | ??2.0 | ??0.2 | ??0.3 | ??0.3 | Surplus | ????80 | ????10 | ????10 | ????480 |
Table 2
??NO | Tensile strength (MPa) | Unit elongation (%) | Young's modulus (GPa) | Have or not foaming | |
Alloy of the present invention | ????1 | ????305 | ????6.8 | ????85 | ????○ |
????2 | ????350 | ????5.2 | ????87 | ????○ | |
????3 | ????320 | ????7.5 | ????80 | ????○ | |
????4 | ????367 | ????8.5 | ????86.5 | ????○ | |
Compare alloy | ????5 | ????340 | ????1.8 | ????88 | ????○ |
????6 | ????335 | ????5.2 | ????75~86 | ????○ | |
????7 | ????350 | ????3.4 | ????82 | ????○ | |
????8 | ????330 | ????2.5 | ????79 | ????○ | |
????9 | ????290~340 | ????3~5 | ????74~82 | ????○ | |
????10 | ????280 | ????4.2 | ????82 | ????○ | |
????11 | ????250 | ????4.6 | ????78 | ????○ | |
????12 | ????290 | ????4.0 | ????82 | ????○ | |
????13 | ????305 | ????4.8 | ????82 | ????○ | |
????14 | ????320 | ????4.7 | ????81 | ????○ | |
????15 | ????335 | ????2.8 | ????84 | ????○ | |
????16 | ????340 | ????3.2 | ????80 | ????○ | |
????17 | ????310 | ????3.5 | ????80 | ????○ | |
????18 | ????325 | ????2.8 | ????83 | ????○ | |
????19 | ????330 | ????3.6 | ????83 | ????○ | |
????20 | ????240 | ????4.5 | ????75 | ????○ | |
????21 | ????350 | ????2.2 | ????82 | ????○ | |
????22 | ????280 | ????3.9 | ????76 | ????× | |
????23 | ????290 | ????4.8 | ????75 | ????× |
* about " having or not foaming ", do not have blistered being expressed as " zero " fully, blistered be expressed as " * " takes place.
* hour (NO.6, No.9), it is big that deviation becomes, and the average characteristics value is reduced aluminum oxide footpath, Al alloy powder footpath.
Above-mentioned experimental result, and alloy of the present invention (No.1~No.4) show sufficiently high tensile strength, Young's modulus and unit elongation, tensile strength is 305~367MPa, and Young's modulus is 80~87GPa, and unit elongation is 5.2~8.5%.And then after the degassing, also can suppress the absorption again of gas, the aluminum alloy for plastic working of manufacturing deficiency such as can not bubble.Relative therewith, relatively in the alloy (No.5~No.23) Al alloy powder and Al
2O
3Become component and median size and sintering temperature improper, therefore can judge it may is tensile strength, Young's modulus and unit elongation deficiency, deviation becomes big or bubbles.
Therefore, at the meter of % (as follows) by weight, by by Si:0.4~2.0%, Mg:0.4~2.0% with to add up to 0.5~2.0% one or more (Fe:0.10~0.3%, Mn:0.05~0.6%, Cr:0.05~0.6% particularly), the surplus among Fe, Mn, the Cr of being selected from be to comprise in the Al alloy powder that the Al of unavoidable impurities constitutes, disperse Al
2O
310~25%, can obtain Young's modulus under the room temperature and be 80GPa or more than, the room temperature tensile intensity after the Water Quenching be 300MPa or more than, and unit elongation be 5% or more than, blistered aluminum alloy for plastic working does not take place.
Claims (4)
1. aluminum alloy for plastic working, it is characterized in that, described aluminum alloy for plastic working be with contain Si:0.4~2.0 weight %, Mg:0.4~2.0 weight % and add up to 0.5~2.0 weight % be selected among Fe, Mn, the Cr one or more, surplus is that the aluminum oxide that contains Al alloy powder that the Al of impurity constitutes and 10~25 weight % inevitably mixes and the solidifying formation material that forms, Young's modulus under its room temperature be 80GPa or more than, room temperature tensile intensity after the Water Quenching be 300MPa or more than, and unit elongation be 5% or more than.
2. aluminum alloy for plastic working according to claim 1, it is characterized in that described Al alloy powder is the Al powdered alloy that comprises Si:0.4~2.0 weight %, Mg:0.4~2.0 weight %, Fe:0.10~0.3 weight %, Mn:0.05~0.6 weight %, Cr:0.05~0.6 weight %.
3. aluminum alloy for plastic working as claimed in claim 1 or 2 is characterized in that the median size of described Al alloy powder is 10~150 μ m, and the median size of aluminum oxide is 5~20 μ m.
4. the manufacture method of an aluminum alloy for plastic working, it is characterized in that, Si:0.4~2.0 weight % will comprised, Mg:0.4~2.0 weight % and the Fe that is selected from that adds up to 0.5~2.0 weight %, Mn, among the Cr one or more, surplus is to contain inevitably in the Al alloy powder that the Al of impurity constitutes, the mixed powder of the aluminum oxide gained of mixing 10~25 weight % is press molding at room temperature, with this molding 200~450 ℃ of vacuum outgass, further will agglomerating molding pressure sintering under 500~600 ℃ high temperature, forge processing then, obtain young modulus under the room temperature and be 80GPa or more than, room temperature tensile intensity after the Water Quenching be 300MPa or more than, and unit elongation is 5% or above finished product structural member.
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JP114211/04 | 2004-04-08 | ||
JP114211/2004 | 2004-04-08 | ||
JP2004114211A JP3870380B2 (en) | 2004-04-08 | 2004-04-08 | Aluminum alloy for plastic working and manufacturing method thereof |
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CN1680610A true CN1680610A (en) | 2005-10-12 |
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CN107695339A (en) * | 2017-10-10 | 2018-02-16 | 浙江跃进机械有限公司 | A kind of preparation method of aluminum base powder metallurgy forging engine link |
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CN109702185A (en) * | 2019-01-23 | 2019-05-03 | 宁波合盛专用车辆有限公司 | A kind of aluminum matrix composite press forging and preparation method thereof |
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KR100732195B1 (en) * | 2005-02-15 | 2007-06-27 | 주식회사동양강철 | Al-alloy for extrusion forming |
KR101476284B1 (en) * | 2014-09-30 | 2014-12-24 | 유선상 | Al-Si-Mg Aluminum alloy and manufacturing method thereof |
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JPH04120237A (en) * | 1990-09-07 | 1992-04-21 | Furukawa Alum Co Ltd | Aluminum base high damping material and its manufacture |
GB9804599D0 (en) * | 1998-03-05 | 1998-04-29 | Aeromet International Plc | Cast aluminium-copper alloy |
-
2004
- 2004-04-08 JP JP2004114211A patent/JP3870380B2/en not_active Expired - Fee Related
-
2005
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Cited By (7)
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CN104060136A (en) * | 2014-06-19 | 2014-09-24 | 广西中才铝业有限公司 | Aluminum alloy for preparation of triangular frame of bicycle and production method thereof |
CN107695339A (en) * | 2017-10-10 | 2018-02-16 | 浙江跃进机械有限公司 | A kind of preparation method of aluminum base powder metallurgy forging engine link |
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CN109702185A (en) * | 2019-01-23 | 2019-05-03 | 宁波合盛专用车辆有限公司 | A kind of aluminum matrix composite press forging and preparation method thereof |
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TW200533763A (en) | 2005-10-16 |
CN100371483C (en) | 2008-02-27 |
JP2005298871A (en) | 2005-10-27 |
JP3870380B2 (en) | 2007-01-17 |
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