CN1669675A - Method and apparatus for testing and sorting join arrangement electronic devices - Google Patents
Method and apparatus for testing and sorting join arrangement electronic devices Download PDFInfo
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- CN1669675A CN1669675A CN 200510038776 CN200510038776A CN1669675A CN 1669675 A CN1669675 A CN 1669675A CN 200510038776 CN200510038776 CN 200510038776 CN 200510038776 A CN200510038776 A CN 200510038776A CN 1669675 A CN1669675 A CN 1669675A
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Abstract
The invention relates to method for testing and sorting the gang electronic device, which comprises the following steps: a) step-by-step driving the electronic device according to the space between two devices in sequence, b) transporting to the pre-cutting station, keeping one pin on the connecting plate and cutting off the other, c) transporting to the testing station to test, driving the testing box through the adjustable apparatus, connecting the tested electric pole with the pin to get the apparatus parameter, d) cutting the scoring pin in the final-cutting station, then transporting to the baiting sorting device. The invention has high precision of gearing and high automation, uses several photoelectric sensors and overtravel-limit switches to test, which can pinpoint exactly and judge the fault precisely, and increase the sorting speed violently.
Description
One, technical field
The present invention relates to a kind of testing and sorting method and device, especially to the ceramic electron element that has two and two above terminal pins and the testing and sorting method and the device of related device thereof with the terminal pin electronic device.
Two, background technology
Ceramic electron element and related device thereof with terminal pin, as: discrete parts such as electric capacity, inductance, diode, triode, voltage-stabiliser tube, resonator, wave filter, trapper are the great electronic devices of present consumption, especially platoon formula ceramic resonator, wave filter and related device thereof.The testing and sorting method of platoon formula ceramic resonator, wave filter and related electronic devices thereof that the applicant has applied for and device are used for potsherd is made the electronic device that is packaged into, and detect and sorting as resonator, wave filter etc.Polarity is arranged in use or unit for electrical property parameters is had certain requirement owing to have ceramic resonator, wave filter and the related device thereof of pin, general microdevice detection method and inapplicable this device.In process of manufacture, need the parameter of potsherd such as resonant frequency, resonant resistance, direct capacitance, bandwidth, loss etc. are done and detect and classification, also need the ceramic component of making is carried out sorting certainly.Be similar method and apparatus as the static frequency measurement method for separating of the applicant's 01127151.5 piezoelectric ceramic piece and device and device and 03278890.8 discrete piezo ceramic element and the automatic assignment test sorting unit of related device.Therefore, the parameter of potsherd and device (mainly being resonant frequency, resonant resistance, anti-resonance frequency, antiresonance resistance, direct capacitance, bandwidth, loss etc.) automatic sorting device becomes obligato visual plant in piezoelectric ceramics and the device production thereof.Method of testing to this device mainly is manually to survey choosing with anchor clamps at present, this method inefficiency, and quality can not guarantee.
Three, summary of the invention
The method for separating of the device of platoon formula syndeton of the present invention and the device unlike the prior art, existing testing and sorting method to quartz wafer and ceramic component can not simply be diverted from one use to another in this.So-called platoon formula device is exactly to have pin and be arranged in a resonator on the base band one by one continuously with certain interval, wave filter, devices such as trapper, structure referring to Fig. 4, its all extraction electrodes (generally being two to three strip electrodes) are to link together with chip, all connect electrode and all link together by the vertical bar sheet metal, electrode also is a sheet, the length of vertical bar sheet generally is cut into 25 centimeter length, can arrange 17-30 or more a plurality of devices for every, last procedure that the detection of the device of this kind form is belonged to the whole production flow process, through this procedure, measured device is just as dispatching from the factory product warehousing, therefore this operation must be accomplished accurate to the detection of device, owing to pin must be cut off when detecting, then to distinguish positive and negative (both positive and negative polarity) after cutting off fully, otherwise the accuracy of influence test, for the uniformity guaranteeing to test or confirm the positive and negative of electrode, can keep one and not shear and do not influence test, can also distinguish both positive and negative polarity, be crucial task yet how to carry out fast efficient and automatic testing, sorting.
The objective of the invention is: provide a kind of certainty of measurement height, separation velocity fast, simple in structure, easy to operate, and can satisfy multiple requirement have device detection method for separating and devices such as pin and continuously arranged (platoon formula) resonator, wave filter, surface wave.
The objective of the invention is to be achieved through the following technical solutions:
Detection method with pin and continuously arranged electronic device, have the stepping position transmission, carry out stepping according to the spacing of facing two devices mutually at every turn, and carry to pre-cut position, cut the pin station in advance when arriving, stay a pin on brace, excise other pin, then to the test station transmission or transport, second step was to detect, drive the testing cassete action by flexible device, special electrode is reliably contacted and detects with respective pins, obtain device parameters.Deliver to the excision that the egress station carries out the adhesion pin again.
In order to guarantee continuous detecting, the present invention is provided with transmission platform, parallel vertical bar sheet slot distributes on the platform, transmission platform is along the vertical direction of vertical bar sheet slot move (precession), when making vertical bar sheet slot and detection railway line in line, the new device under test of vertical bar sheet slot enters test and sorting along detecting the transmission of orbital direction stepping position, all detects up to the vertical bar sheet of whole platform plug-in mounting and finishes, and plug-in mounting vertical bar sheet device is plug-in mounting manually.The motion of platform can be reversed by Electric Machine Control, and nonseptate continuous operation refills new device under test by the dead slot after manually work being finished.
Device of the present invention is as follows: automatic feed mechanism, stepping position is along detecting the orbital direction transmission device, cut the highly automated adjusting device of pin, device to be processed is arranged on the loading plate, by the material loading propulsion plant it is pushed device and keep in the groove, and whether be pulled on the tram by material loading checkout gear detection means.The material loading propulsion plant can be that a cylinder push-rod constitutes.The feeding structure: the haul thimble is done reciprocating motion all around under the drive of the device propulsion plant that reciprocal transmission levers constitutes, and drives the platoon device that is in the device maintenance groove and travels forward.Disconnected pin cutter, blanking cutter are the cutting knife that the processing device pin moves both vertically, and are provided with testing arrangement detecting electrode and wire connection failure checkout gear and detecting instrument on location, blanking cutter station connects the blanking sorting unit.The blanking sorting unit is meant that a plurality of feed bin boxes accept the goods of different size, can be distributed in the mechanism of rotation, by the position of control rotating mechanisms such as PLC.The cutting method device of three pins and two pins slightly different stay a pin on brace, excise other pin, second step was to detect, drive the testing cassete action by flexible device or test pin, special detecting electrode is reliably contacted and detects with respective pins, obtain device parameters.Carry out the excision of adhesion pin again.The scope that the present invention detects can topped similar platoon formula electronic device, to the last a sorting of finishing element after lancinating out.Similarly way is also contained in the present patent application scope.Groove is provided with the material loading checkout gear and detects platoon formula electronic device in addition, and checkout gear is photoelectricity or infrared type sensor.
Further improvement of the present invention is: test electrode directly is made on the testing cassete, and testing cassete has good shielding, to guarantee the accuracy and the uniformity of test, drives the testing cassete action by flexible device, special electrode reliably can be contacted with respective pins, guarantee the reliability of test.In addition, can realize the multistation test, the unit for electrical property parameters that originally need divide test several times to obtain can all be obtained in an assorting room, and all parameters of testing are implemented to differentiate sorting.
Characteristics of the present invention are, control software in the computer is passed to peripheral interface circuit and slave computer by input, output circuit with control signal, the follow procedure action of automatic charging, position probing, transmission, performance test, cutting knife, sorting and blanking when control transmission platform precession and detection.Automatically the pin height can be cut according to the numerical value adjustment of setting by toolsetting mechanism, automatic feed mechanism determines whether to carry out material loading by computer according to the device count on the every default metal base band, and control feed mechanism by computer notice slave computer and carry out corresponding action, computer is according to the detection notice slave computer control feed mechanism generation corresponding action of photoelectric sensor to position of positioning hole, computer judges automatically whether detect station has device under test, if have, promptly controlling the action of telescoping mechanism drive testing cassete effectively contacts with measured device, and notify corresponding tester that the unit for electrical property parameters of this device is tested, test electrode is return behind the EOT, feed mechanism drives device and transports to the egress station, simultaneously device under test is subsequently tested, at the egress station, device is sheared according to the default pin length of cutting, and fall into the receiving hopper of sorting rotating disk, the sorting rotating disk drives the small hopper for material receiving rotation, when the device in the small hopper for material receiving arrives corresponding magazine top, control circuit drive wire bag promotes the gate opening of little bucket bottom, makes device fall into magazine.Cut the adjustment of pin cutter: the device of cutting the pin height is realized by the height of screw mandrel adjusting knife rest, and can be reached the adjustment precision of 0.1mm.
Advantage of the present invention is: machine driving precision height; the automaticity height; easy to operate; adjust simple; adopting a plurality of photoelectric sensors and travel switch to carry out multiple spot detects; accurate positioning; the fault accuracy of judgement; the discrimination height; substantially avoided producing stuck or caused the generation of catastrophe failure such as measured device damage, complete machine safety coefficient height, operating personnel only need feed in raw material at the feed mechanism place; and be provided with protective cover in feeding and shearing test place; not only avoid the accident of machine operate as normal is disturbed, also protected personnel's safety simultaneously, directly be made in test electrode on the testing cassete; drive the testing cassete action by telescoping mechanism; can guarantee that test electrode reliably contacts with the measured device pin, and farthest distributed constant has improved measuring accuracy greatly to the influence of test result; adopt the master slave control pattern of many slave computers of a PC control; make the various piece collaborative work of machine, concurrent processing has greatly improved separation velocity.
Four, description of drawings
Below in conjunction with embodiment the present invention is described in further detail;
Fig. 1 is a general illustration of the present invention.
1, charging propulsion plant, 2, loading plate (repetition feeding device), 3, charging or material loading checkout gear, 4, linear advancement device, 5, disconnected pin cutter, 6, testing arrangement, 7, blanking sorting unit, 8, blanking cutter, 9, failure detector, 10, structure of network instrument, 11, display, 12, control module, 13, linear feeding groove.
Among the figure: control device 12 comprises: computer, peripheral interface and control circuit, sensor, synchronous machine drives driver, magnetic brake gate control, mouse, keyboard etc.
Fig. 2 is a feed mechanism of the present invention.
1, material loading propulsion plant, 2, the device (right figure is the side view of loading plate) of loading plate, 3, material loading checkout gear, 14, processing to be detected
Whether device to be processed is arranged on the loading plate, by the material loading propulsion plant it is pushed device and keep in the groove, and be pulled on the tram by material loading checkout gear detection means.The material loading propulsion plant can be that a cylinder rod constitutes.Fig. 3 is that feeding structural representation device propulsion plant is done reciprocating motion all around under the drive of the device propulsion plant that reciprocal transmission levers constitutes, and the pin of haul thimble insertion device drives the platoon device that is in the device maintenance groove and travels forward.
Shown in Figure 3: 4, the haul thimble, 13 of device propulsion plant, 15, device propulsion plant, straight line haul groove, arrow is the movement locus of device propulsion plant haul thimble among the figure.
Fig. 4 is a platoon formula device schematic diagram: pin 17, lead-in wire 18
Five, the specific embodiment
Native system comprises: automatic feed mechanism, and feed mechanism, the cutter structure, mechanism for testing, sorting mechanism and control system are formed.The device under test of platoon is in a row put according to same direction on the loading plate of automatic feed mechanism, automatic feed mechanism is provided with photoelectric sensor, when sensing current platoon device and aimed at the porch of feeding track, the action of feeding propulsion plant, shift this platoon device onto in the feeding track appropriate location, after photoelectric sensor on the feeding track detects the platoon device and has arrived the tram, the feeding propulsion plant is return, the haul thimble ejects simultaneously, drive the platoon device and move forward position, a hole, the haul thimble is return and is turned back to initial position and ejects and drive the platoon device and move forward position, a hole again, and so forth, the platoon device is constantly transported forward.The pin that two of this devices are cut off in stocking cutter tool action earlier when device under test arrives pre-cut position keeps a pin and links to each other with base band, and continue to transport to test station, native system can be provided with a plurality of test station, testing arrangement action when device under test arrives test station, test electrode is reliably contacted with the pin of measured device, and notify tester to test, behind the EOT, testing arrangement is return, and the haul thimble drives the platoon device to be continued to transport to the egress station.At the egress station, having surveyed device is sheared according to predefined shearing size, and the little bucket of the sorting rotating disk below falling into, driving little bucket by the sorting rotating disk transports to the target magazine, when arriving the target magazine, control system is controlled the blanking gate opening on the little bucket, makes to survey device and fall into corresponding material stock box.
The main composition of native system:
1. automatic charging device: have automatic propelling, location, stepping automatically automatically, lack functions such as material autostop and warning, can load 20～60 platoon formula device under tests on the platform at every turn.
2. linear feeding mechanism: partly form by haul thimble, linear advancement device, reciprocating moving device, linear feeding groove material loading checkout gear sensor, state sensor etc.; has automatic induction; continuous functions such as haul, fault detect, disorderly closedown, warning, and can adapt to the device of different package pitch.
Automatic toolsetting mechanism: form by knife rest, shearing tool, material blanking tube, toolsetting transmission mechanism etc., can cut the pin size according to the desired difference of different components accurately adjusts, and by particular design to shearing tool, prevent damage or random situation about flying that device produces because of shearing, the terminal pin burr that has been easy to generate when not only having avoided shearing, also the track that falls to device has played guide effect.Test electrode directly is made on the testing cassete, and testing cassete has good shielding, to guarantee the accuracy and the uniformity of test, drives the testing cassete action by flexible device, and detecting electrode is reliably contacted with respective pins, guarantees the reliability of testing.
The compact conformation of system of the present invention, easy to adjust, in design, used the thinking of modularized design according to the different mining of function, different functions is designed to independent construction package, relatively independently between each functional unit does not disturb mutually.And whole detection system of the present invention has also been done sufficient safety prevention measure; the part that may cause potential safety hazard: feeding and cutting mechanism partly are equipped with a transparent protective cover; be that the handled easily personnel observe; prevent operating personnel's the undue close action component of hand again and cause possible accident; and system detects the state of protective cover in real time; if protective cover is opened in running, then system's hard stop and prompting are reported to the police.Pay-off is provided with a plurality of photoelectric sensors, detects the state of device under test in real time.The below of loading plate also is provided with protective cover, prevents that foreign matter or operating personnel's hand from entering the cabinet of feed mechanism and causing unnecessary accident.Material stock box carriage can rotate and have the guide rail personnel that are convenient to operation and take out well-graded device, and whole sorting magazine all has checkout gear to detect the tram whether its state can move, and the outside also has transparent protective door protection simultaneously.
Claims (8)
1, the testing and sorting method of platoon formula electronic device, it is characterized in that platoon formula electronic device is carried out the stepping position transmission, carry out stepping according to the spacing of facing two devices mutually at every turn, carry to pre-cut position, cut the pin station in advance when arriving, stay a pin on brace, excise other pin, transport to test station then, detect again, drive the testing cassete action by flexible device, detecting electrode is reliably contacted and detects with respective pins, obtain device parameters, deliver to the excision that the egress station carries out the adhesion pin again, send into corresponding blanking sorting unit.
2, by the testing and sorting method of the described platoon formula of claim 1 electronic device, it is characterized in that platoon formula electronic device places on the transmission platform, many parallel vertical bar sheet slots distribute on the platform, transmission platform moves along the vertical direction of vertical bar sheet slot, vertical bar sheet slot with detect railway line in line the time, the new device under test of vertical bar sheet slot enters test and sorting along detecting the transmission of orbital direction stepping position, all detects up to the vertical bar sheet of whole platform plug-in mounting and finishes.
3, by the testing and sorting method of the described platoon formula of claim 2 electronic device, the motion that it is characterized in that platform is by the Electric Machine Control rotating, and nonseptate continuous operation refills new device under test by the dead slot after manually work being finished.
4, by the testing and sorting method of claim 1 or 2 described platoon formula electronic devices: it is characterized in that test electrode directly is made on the testing cassete, and testing cassete has good shielding, to guarantee the accuracy and the uniformity of test, drive the testing cassete action by flexible device, special electrode reliably can be contacted with respective pins, guarantee the reliability of test.
5, by the testing and sorting method of claim 1 or 2 described platoon formula electronic devices: it is characterized in that realizing the multistation test, the unit for electrical property parameters that originally need divide test several times to obtain can all be obtained in an assorting room, and all parameters of testing are implemented to differentiate sorting.
6, the testing, sorting device of platoon formula electronic device: it is characterized in that comprising automatic feed mechanism, the feeding structure: the haul thimble is done reciprocating motion all around under the drive of the device propulsion plant that reciprocal transmission levers constitutes, drive is in device and keeps the platoon device in the groove to travel forward, device to be processed is arranged on the loading plate, the material loading propulsion plant pushes device with it and keeps in the groove, and groove is provided with material loading checkout gear detection means.
7, by the testing, sorting device of the described platoon formula of claim 4 electronic device: it is characterized in that the material loading propulsion plant can be that a cylinder push-rod constitutes; Disconnected pin cutter, blanking cutter are the cutting knife that the processing device pin moves both vertically, and are provided with testing arrangement detecting electrode and wire connection failure checkout gear and detecting instrument on location, blanking cutter station connects the blanking sorting unit.
8, by the testing, sorting device of the described platoon formula of claim 4 electronic device: it is characterized in that being provided with and cut the pin length adjuster, promptly by the tool holder height adjusting device of screw mandrel control.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200510038776 CN1331618C (en) | 2005-04-08 | 2005-04-08 | Method and apparatus for testing and sorting join arrangement electronic devices |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200510038776 CN1331618C (en) | 2005-04-08 | 2005-04-08 | Method and apparatus for testing and sorting join arrangement electronic devices |
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| CN1669675A true CN1669675A (en) | 2005-09-21 |
| CN1331618C CN1331618C (en) | 2007-08-15 |
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| CN 200510038776 Expired - Fee Related CN1331618C (en) | 2005-04-08 | 2005-04-08 | Method and apparatus for testing and sorting join arrangement electronic devices |
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| CN101786085A (en) * | 2010-03-26 | 2010-07-28 | 梁耀国 | Buzzer test separator |
| CN101844139A (en) * | 2010-05-18 | 2010-09-29 | 杭州星谱光电科技有限公司 | Full-automatic LED ranging detection sorter |
| CN102266855A (en) * | 2010-06-02 | 2011-12-07 | 财团法人精密机械研究发展中心 | Classifier taking and placing device |
| CN101474618B (en) * | 2009-01-12 | 2012-07-04 | 广东升威电子制品有限公司 | Machine for automatically testing and sorting code devices |
| CN102540056A (en) * | 2011-12-29 | 2012-07-04 | 北京控制工程研究所 | Method for testing and screening APS chips |
| CN102890251A (en) * | 2012-10-15 | 2013-01-23 | 天津科技大学 | Automatic detecting and sorting device for parameters of coil rack of wave detector |
| CN103363900A (en) * | 2013-07-15 | 2013-10-23 | 天津力神电池股份有限公司 | Visual inspection device for electrode material |
| CN103413677A (en) * | 2013-08-30 | 2013-11-27 | 淮安市奋发电子有限公司 | Fully-automatic vertical type forming shearing detecting integrated machine of pins of inductive device |
| CN105353247A (en) * | 2015-11-19 | 2016-02-24 | 深圳市海之诚自动化技术有限公司 | Potentiometer test machine |
| CN108545441A (en) * | 2018-06-06 | 2018-09-18 | 珠海格力新元电子有限公司 | Conveyer |
| CN110434094A (en) * | 2019-08-01 | 2019-11-12 | 格力电器（武汉）有限公司 | Electronic component detection processing device |
| CN112246678A (en) * | 2020-09-25 | 2021-01-22 | 长沙杰立特自动化设备有限公司 | Component feeding and selecting device and component pin shearing machine |
| CN112309488A (en) * | 2019-07-26 | 2021-02-02 | 第一检测有限公司 | Chip testing method |
| CN112547989A (en) * | 2019-09-10 | 2021-03-26 | 亿光电子(中国)有限公司 | Automatic pin cutter |
| CN113075488A (en) * | 2021-04-01 | 2021-07-06 | 巢湖学院 | Piezoelectric ceramic detecting system |
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| CN101474618B (en) * | 2009-01-12 | 2012-07-04 | 广东升威电子制品有限公司 | Machine for automatically testing and sorting code devices |
| CN101786085B (en) * | 2010-03-26 | 2013-04-24 | 肇庆信泰机电科技有限公司 | Buzzer test separator |
| CN101786085A (en) * | 2010-03-26 | 2010-07-28 | 梁耀国 | Buzzer test separator |
| CN101844139A (en) * | 2010-05-18 | 2010-09-29 | 杭州星谱光电科技有限公司 | Full-automatic LED ranging detection sorter |
| CN102266855A (en) * | 2010-06-02 | 2011-12-07 | 财团法人精密机械研究发展中心 | Classifier taking and placing device |
| CN102540056A (en) * | 2011-12-29 | 2012-07-04 | 北京控制工程研究所 | Method for testing and screening APS chips |
| CN102890251B (en) * | 2012-10-15 | 2014-11-26 | 天津科技大学 | Automatic detecting and sorting device for parameters of coil rack of wave detector |
| CN102890251A (en) * | 2012-10-15 | 2013-01-23 | 天津科技大学 | Automatic detecting and sorting device for parameters of coil rack of wave detector |
| CN103363900A (en) * | 2013-07-15 | 2013-10-23 | 天津力神电池股份有限公司 | Visual inspection device for electrode material |
| CN103413677B (en) * | 2013-08-30 | 2015-09-16 | 淮安市奋发电子有限公司 | The shaping shearing of full-automatic vertical inductance component pin detects all-in-one |
| CN103413677A (en) * | 2013-08-30 | 2013-11-27 | 淮安市奋发电子有限公司 | Fully-automatic vertical type forming shearing detecting integrated machine of pins of inductive device |
| CN105353247A (en) * | 2015-11-19 | 2016-02-24 | 深圳市海之诚自动化技术有限公司 | Potentiometer test machine |
| CN105353247B (en) * | 2015-11-19 | 2018-08-28 | 深圳市海之诚自动化技术有限公司 | Test potentiometer machine |
| CN108545441A (en) * | 2018-06-06 | 2018-09-18 | 珠海格力新元电子有限公司 | Conveyer |
| CN108545441B (en) * | 2018-06-06 | 2024-02-27 | 珠海格力新元电子有限公司 | Conveyor |
| CN112309488A (en) * | 2019-07-26 | 2021-02-02 | 第一检测有限公司 | Chip testing method |
| CN112309488B (en) * | 2019-07-26 | 2024-04-12 | 第一检测有限公司 | Chip testing method |
| CN110434094A (en) * | 2019-08-01 | 2019-11-12 | 格力电器（武汉）有限公司 | Electronic component detection processing device |
| CN112547989A (en) * | 2019-09-10 | 2021-03-26 | 亿光电子(中国)有限公司 | Automatic pin cutter |
| CN112246678A (en) * | 2020-09-25 | 2021-01-22 | 长沙杰立特自动化设备有限公司 | Component feeding and selecting device and component pin shearing machine |
| CN113075488A (en) * | 2021-04-01 | 2021-07-06 | 巢湖学院 | Piezoelectric ceramic detecting system |
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| CN1331618C (en) | 2007-08-15 |
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