CN1657254A - Method for conveying fiber ceramic board blank and its equipment - Google Patents
Method for conveying fiber ceramic board blank and its equipment Download PDFInfo
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- CN1657254A CN1657254A CN 200510042088 CN200510042088A CN1657254A CN 1657254 A CN1657254 A CN 1657254A CN 200510042088 CN200510042088 CN 200510042088 CN 200510042088 A CN200510042088 A CN 200510042088A CN 1657254 A CN1657254 A CN 1657254A
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- base substrate
- ceramic board
- fiber ceramic
- roller
- carrying
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Abstract
A method and apparatus for conveying the large-breadth fibre ceramic plate features that a multi-stage roller press and the conveying units arranged between two stages of said roller press are used, and said conveying unit is a wide-width belt type and/or supporting rolle type one which consists of conveying belt, driving rollers, load-bearing plates, and load-bearing rollers.
Description
Technical field
The invention belongs to the Production of Ceramics category, be specifically related to a kind of base substrate carrying method and equipment thereof that is applicable to the ultra-thin fiber ceramic board of large format.
Background technology
The traditional porcelain panel products, specification is little, and quality is thick and heavy.Notification number is CN2614876Y, and name is called the Chinese patent of " ultra-thin fiber ceramic board shaped device ", discloses a kind of equipment that can conveniently make the base substrate of " tabular " ultra-thin fiber ceramic board, and the fiber ceramic board size is big, gently approaches (3000 * 1500 * 4mm; Weight is 7.5kg/m only
2), and high rigidity, high resiliency, heat-resisting, acid and alkali-resistance, fungi-proofing, anti-soil are arranged, easily characteristics such as wash; Have the market competition potentiality undoubtedly.
The conveying equipment of tradition " ceramic tile " is made up of the carrying idler formula conveyer that is disposed between the multistage roller press; Because of thick (for example, the 1m of its pug " base substrate "
2During/sheet, the ceramic tile wall thickness generally is not less than 15mm, and the breadth of brick is big more, and brick wall is thick more), rigidity is strong, and traditional equipment can mate with base substrate.
And the ultra-thin fiber ceramic board product thickness of the large format that the present invention relates to thin (about average 3～6mm), can not carry operation to apply mechanically the conveying equipment of tradition " ceramic tile " at base substrate, otherwise, can sink because of pug " base substrate " transmits between the carrying roller at each, form " lateral-cut ", influence the flatness and the bulk strength of base substrate; Simultaneously,, can fall into the gap location of carrying idler, cause producing and normally to carry out owing to base substrate thin thickness, rigidity weak strength.
Summary of the invention
Purpose of the present invention is a kind of base substrate carrying method and equipment thereof that is used to produce fiber ceramic board of development, and it is specially adapted to carry the base substrate of the ultra-thin fiber ceramic board of large format.
Technical scheme of the present invention is: develop a kind of base substrate carrying method that is used to produce fiber ceramic board, comprise multistage roller press and the connecting gear between each roller press, it is characterized in that:
Plane wide cut belt and/or roller-type connecting gear are set between roller presses at different levels, are used to transmit the base substrate of producing fiber ceramic board.
The above-mentioned base substrate carrying method that is used to produce fiber ceramic board is characterized in that the roller-type connecting gear is set between the leading portion roller press, and plane wide cut belt transport mechanism is set between the back segment roller press;
The above-mentioned base substrate carrying method that is used to produce fiber ceramic board is characterized in that all being provided with plane wide cut belt transport mechanism between roller presses at different levels.
The present invention also provides a kind of equipment that is used to produce the base substrate carrying method of fiber ceramic board, it is characterized in that between described drum rolls at different levels, is provided with by conveyer belt, drives the plane wide cut belt conveying mechanism that carrying roller, carrying supporting plate and carrying idler constitute.
Above-mentioned plane wide cut belt base substrate conveying mechanism also comprises tensioning carrying roller and strainer;
Above-mentioned carrying supporting plate is arranged between two carrying idlers, the rigid plate of width and conveyer belt coupling;
The width of above-mentioned plane wide cut belt base substrate conveying mechanism is more than 1.7 meters.
Advantage of the present invention is: the carrying supporting plate supports feed belt and is in straightened condition, makes feed belt both satisfy the requirement of base substrate carrying, and traction, drag interaction are arranged again; The work efficiency height has formed the continuous pipeline of the ultra-thin fiber ceramic board base substrate of large format.
Description of drawings
Fig. 1 is a process flow diagram of the present invention;
Fig. 2 is the version partial schematic sectional view that belt transport mechanism all is set between roller presses at different levels;
Fig. 3 is the local enlarged diagram of conveying equipment (being arranged on the passive carrying idler between the drum rolls at different levels) of tradition " ceramic tile " base substrate;
Fig. 4 is an alternative embodiment of the invention version schematic diagram (leading portion is provided with the roller-type connecting gear, and back segment is provided with belt transport mechanism).
The specific embodiment
Show among Fig. 1 that A is that the ultra-thin fiber ceramic board base substrate of large format is extruded operation; B is the 1st a grade of base substrate rolling step; C is the 1st a grade of base substrate connecting gear; D is the 2nd a grade of base substrate rolling step; E is the 2nd a grade of base substrate connecting gear; F is a 3rd level base substrate rolling step; G is a 3rd level base substrate connecting gear; H is the 4th a grade of base substrate rolling step; I is the 4th a grade of base substrate connecting gear; J is the 5th a grade of base substrate rolling step; K is the 5th a grade of base substrate connecting gear; L is the 6th a grade of base substrate rolling step; M is the 6th a grade of base substrate connecting gear; N rolls the ultra-thin fiber ceramic board base substrate of the large format of finishing, and waits to be sent to down the step operation.
Show among Fig. 2, the 1st, last drum roll; The 2nd, following drum roll; The 3rd, carrying idler; The 4th, conveyer belt; The 5th, the carrying supporting plate; The 6th, drive carrying roller; 7 tensioning carrying rollers; The 8th, another carrying idler; The 9th, discharging opening; The 10th, blank.
Laterally (intersecting 90 with the base substrate direction of advance spends) width dimensions of conveyer belt and carrying supporting plate is greater than 1.7 meters among the figure.
Fig. 3 demonstration, the 11st, the conveying equipment (being disposed on the passive carrying idler between the drum rolls at different levels) of tradition " ceramic tile " base substrate; The 12nd, traditional ceramic tile blank (thicker).
Show the version of another embodiment (leading portion is provided with the roller-type connecting gear, and back segment is provided with belt transport mechanism) among Fig. 4; Because the leading portion base substrate is thicker, can partly use the passive carrying idler that is arranged between the drum rolls at different levels at leading portion; And gradually during attenuation, belt transport mechanism is set at the back segment base substrate.
The conventional equipment operation process is: blank is extruded from the mould of discharging opening, is rolled also " pushing away " to the upper and lower drum roll of next stage by upper and lower drum roll, and middle carrying idler group is a passive type, only plays " carrying " effect; Because of thick (for example, the 1m of its pug " base substrate "
2During/sheet, finished product ceramic tile (plate) wall thickness generally is not less than 15mm, and the breadth of brick is big more, and brick wall is thick more.) one external force is arranged slightly, just can be pushed and move ahead, thereby traditional equipment can mate with base substrate.
And the ultra-thin fiber ceramic board product of new product large format, can not carry operation to apply mechanically the conveying equipment of tradition " ceramic tile " at base substrate, because of its pug " base substrate " special thin (about panel 4～6mm, shingle nail is only about 3～4mm), otherwise, can fall into the gap location between each carrying idler because of pug " base substrate " sink, cause producing and normally to carry out.
In the solution of the present invention, belt transport mechanism is set, driving carrying roller rotates remaining carrying idler of conveyer belt rotating drive synchronously, form continuous " draw, pull " effect, increased power for as thin as a wafer " base substrate ", thereby the base substrate of the ultra-thin fiber ceramic board of large format can move ahead equally on request smoothly.
Below in conjunction with embodiment the present invention is further set forth:
Embodiment 1
The ultra-thin fiber ceramic board of product large format ground panel, finished product thickness 6mm; The method that the base substrate connecting gear adopts is that the 1st, 2 and 3 grade is provided with the roller-type connecting gear; 4th, 5 and 6 grades are provided with belt transport mechanism, and belt transport mechanism adopts plane wide cut belt-type connecting gear, and its belt body width is greater than 1.7 meters.
The same prior art of operation backward, is burnt till, checks, is packed at i.e. body drying, painted or impressing pattern, glazing.
Through on probation, desirable fully, the finished product glaze is smooth bright and clean, fine and smooth exquisite, reach envelope-bulk to weight ratio, tensile strength after testing comprehensively, rupture strength, water absorption rate, abrasion performance, quicken anti-marquis's test, pH resistance test, freedom from cracking test, antifreezing test, the fire prevention test, every index of hygral expansion test and pyroconductivity has reached the goal of the invention of expecting.
Embodiment 2
The ultra-thin fiber ceramic board of product large format ground panel, finished product thickness 5mm; The method that the base substrate connecting gear adopts is that the 1st, 2 grade is provided with the roller-type connecting gear; 3rd, 4,5 and 6 grades are provided with belt transport mechanism.
All the other are with embodiment 1.
Embodiment 3
The ultra-thin fiber ceramic board shingle nail of product large format, finished product thickness 4mm; After all base substrate rolling step at different levels, all adopt belt transport mechanism.
All the other are with embodiment 1.
Embodiment 4
The ultra-thin fiber ceramic board shingle nail of product large format, finished product thickness 3mm; After all base substrate rolling step at different levels, all adopt belt transport mechanism.
All the other are with embodiment 1.
Claims (7)
1. a base substrate carrying method that is used to produce fiber ceramic board comprises multistage roller press and the connecting gear between each roller press, it is characterized in that:
Plane wide cut belt and/or roller-type connecting gear are set between roller presses at different levels, are used to transmit the base substrate of producing fiber ceramic board.
2. according to the described base substrate carrying method that is used to produce fiber ceramic board of claim 1, it is characterized in that the roller-type connecting gear is set between the leading portion roller press, plane wide cut belt transport mechanism is set between the back segment roller press.
3. according to the described base substrate carrying method that is used to produce fiber ceramic board of claim 1, it is characterized in that between roller presses at different levels, all being provided with plane wide cut belt transport mechanism.
4. according to claim 1, the 2 or 3 described equipment that are used to produce the base substrate carrying method of fiber ceramic board, it is characterized in that between described drum rolls at different levels, be provided with by conveyer belt, drive the plane wide cut belt conveying mechanism that carrying roller, carrying supporting plate and carrying idler constitute.
5. according to claim 1, the 2 or 3 described equipment that are used to produce the base substrate carrying method of fiber ceramic board, it is characterized in that described plane wide cut belt base substrate conveying mechanism also comprises tensioning carrying roller and strainer.
6. according to claim 1, the 2 or 3 described equipment that are used to produce the base substrate carrying method of fiber ceramic board, it is characterized in that described carrying supporting plate, be arranged between two carrying idlers, the rigid plate of width and conveyer belt coupling.
7. according to claim 1, the 2 or 3 described equipment that are used to produce the base substrate carrying method of fiber ceramic board, the width that it is characterized in that described plane wide cut belt base substrate conveying mechanism is more than 1.7 meters.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200510042088 CN1657254A (en) | 2005-02-04 | 2005-02-04 | Method for conveying fiber ceramic board blank and its equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200510042088 CN1657254A (en) | 2005-02-04 | 2005-02-04 | Method for conveying fiber ceramic board blank and its equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN1657254A true CN1657254A (en) | 2005-08-24 |
Family
ID=35007053
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200510042088 Pending CN1657254A (en) | 2005-02-04 | 2005-02-04 | Method for conveying fiber ceramic board blank and its equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1657254A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101559619B (en) * | 2009-04-07 | 2011-03-16 | 景德镇陶瓷学院 | Device for roll-forming ceramic mud board with large specification |
| CN102491015A (en) * | 2011-11-16 | 2012-06-13 | 中冶北方工程技术有限公司 | Anti-sticking material bulk cargo storage bin |
| CN112279666A (en) * | 2020-09-04 | 2021-01-29 | 筑盟(厦门)科技有限公司 | Ultrathin fiber ceramic board foamed ceramic regenerated material and preparation method thereof |
-
2005
- 2005-02-04 CN CN 200510042088 patent/CN1657254A/en active Pending
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101559619B (en) * | 2009-04-07 | 2011-03-16 | 景德镇陶瓷学院 | Device for roll-forming ceramic mud board with large specification |
| CN102491015A (en) * | 2011-11-16 | 2012-06-13 | 中冶北方工程技术有限公司 | Anti-sticking material bulk cargo storage bin |
| CN102491015B (en) * | 2011-11-16 | 2013-09-25 | 中冶北方工程技术有限公司 | Anti-sticking material bulk cargo storage bin |
| CN112279666A (en) * | 2020-09-04 | 2021-01-29 | 筑盟(厦门)科技有限公司 | Ultrathin fiber ceramic board foamed ceramic regenerated material and preparation method thereof |
| CN112279666B (en) * | 2020-09-04 | 2022-06-14 | 筑盟(厦门)科技有限公司 | Ultrathin fiber ceramic board foamed ceramic regenerated material and preparation method thereof |
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