CN1645201A

CN1645201A - Liquid crystal panel and manufacture thereof

Info

Publication number: CN1645201A
Application number: CN 200510050946
Authority: CN
Inventors: 林荣祥; 董人郎; 张豪裕
Original assignee: AU Optronics Corp
Current assignee: TCL Huaxing Photoelectric Technology Co Ltd
Priority date: 2005-02-24
Filing date: 2005-02-24
Publication date: 2005-07-27
Anticipated expiration: 2025-02-24
Also published as: CN100376939C

Abstract

A liquid crystal panel consists of the first base plate, the second base plate opposite to the first, a liquid crystal layer between two base plates and multiple thermosetting isolation articles between two base plates. Its preparing method includes providing the first base plate, forming the thermosetting isolation article on the first base plate, providing the second base plate and assembling the first base plate with the second one, heating the thermosetting isolation article to have it hardened.

Description

Liquid crystal panel and its manufacture method

Technical field

The present invention relates to a kind of liquid crystal panel, particularly relate to a kind of liquid crystal panel and its manufacture method with special interval thing.

Background technology

LCD (liquid crystal display, LCD) be one of the most general present display, Fig. 1 is its diagrammatic cross-section, comprise first substrate 12 and second substrate 14, as colored filter (colorfilter, CF) or thin film transistor (TFT) (thin film transistor TFT), has sept 18 therebetween and with the support as

substrate

12 and 14 liquid crystal 16 is inserted.

(one drop fill, ODF) replace conventional process techniques gradually becomes the major technique of making liquid crystal panel to instillation formula liquid crystal filling technology.Fig. 2 A～2C is the synoptic diagram of ODF technology, in Fig. 2 A, at first around first substrate 12, be coated with upper ledge glue 13, again under the vacuum environment with 16 in liquid crystal to first substrate 12, then make

second substrate

14 and 12 pairs of groups of first substrate, return back to normal barometric pressure again, utilize atmospheric pressure to make two substrates being combined into panel, shown in Fig. 2 C, to form liquid crystal panel 10; And sept 18 shown in Figure 1 can be formed on first substrate 12 or second substrate 14, after 12,14 pairs of groups of first and second substrate, support first and

second substrate

12,14 by sept 18, in addition, the amount of splashing into of liquid crystal is relevant with height, width, the formed panel internal volume of sept 18, therefore the height of the spacing distance of necessary in advance definite first and

second substrate

12,14, sept 18 and sept 18 volumes, number etc. before splashing into the liquid crystal step.

Yet, ODF technology exists the not enough critical bottleneck of liquid crystal process operation permission (LC margin) at present, the amount of liquid crystal deviation range that just satisfies low temperature bubble test condition is too little, and wherein the low temperature bubble refers to the vacuum gap that liquid crystal is caused between two substrates because of volumetric contraction under the low temperature; When causing the panel internal volume greater than amount of liquid crystal during inaccurate or sept offsets in height, just be easy to generate the space and form so-called vacuum bubbles when amount of liquid crystal.

And one of settling mode of the problems referred to above makes panel comparatively soft for using softer sept or the area of sept being reduced, and makes substrate distance can and thereupon adjust with the amount of liquid crystal change in technology; Though but this mode can increase liquid crystal process operation permission, and resistance to pressure is reduced, and is unsuitable for volume production.

Summary of the invention

In view of this, purpose of the present invention just provides a kind of liquid crystal panel and its manufacture method, mainly is to utilize the thermosetting sept to replace traditional photoresist sept, to increase liquid crystal process operation permission, satisfies the resistance to pressure requirement simultaneously.

For achieving the above object, the invention provides a kind of manufacture method of liquid crystal panel, comprise first substrate is provided; Form the thermosetting sept on first substrate; Second substrate is provided; To organizing first substrate and second substrate; And heat hot solidity sept makes it sclerosis.

For achieving the above object, the present invention also provides a kind of liquid crystal panel, comprises first substrate; Second substrate is relatively arranged on first substrate; Liquid crystal layer is arranged between first substrate and second substrate; And a plurality of thermosetting septs, be arranged between first substrate and second substrate.

Description of drawings

Fig. 1 is a sectional view, in order to the structure of existing liquid crystal panel to be described.

Fig. 2 A～2C is a series of sectional views, in order to the technology of existing liquid crystal panel to be described.

Fig. 3 A～3C is a series of sectional views, in order to the technology of liquid crystal panel of the explanation embodiment of the invention one.

Fig. 4 A～4C is a series of sectional views, in order to the technology of liquid crystal panel of the explanation embodiment of the invention two.

Fig. 5 is the stress tonogram of sept of the present invention.

The simple symbol explanation

10,30,40～liquid crystal panel

12,32,42～the first substrates

13～frame glue

14,38,48～the second substrates

16,36,46～liquid crystal

18～light spacer

34,44～thermosetting sept

Embodiment

For above and other objects of the present invention, feature and advantage can be become apparent, cited below particularlyly go out preferred embodiment, and conjunction with figs. is described in detail below:

Embodiment one

Fig. 3 A～3C is the manufacture method of the liquid crystal panel 30 of embodiment one, in the present embodiment, forms the thermosetting sept earlier on a substrate, and splashes into liquid crystal at this substrate, and then carry out group with another substrate.

See also Fig. 3 A, first substrate 32 at first is provided, this first substrate 32 can be from various substrates such as glass substrate or prepared thin film transistor base plate of indium tin oxide substrate or colored filter substrates.

Then on first substrate 32, form thermosetting sept 34, as utilize mode such as lithography to form or ink jet printing modes such as (Ink Jet Printing) forms.For the thermosetting sept 34 after the maintenance formation is unhardened soft condition, thus must be lower than its hardening temperature in the temperature that forms thermosetting sept 34, to avoid the sclerosis of thermosetting sept 34; In addition, this thermosetting sept 34 can be thermosets such as polymkeric substance, and as the acryl based material, and its thickness is relevant with the amount of splashing into of liquid crystal, generally speaking is about 2 μ m～5 μ m, and this thermosetting sept 34 can be column spacer.

Then can under vacuum, utilize instillation formula liquid crystal filling technology (one drop fill) that liquid crystal 36 is splashed on first substrate 32, or before forming on first substrate 32, promptly carry out this step at thermosetting sept 34.

Please participate in Fig. 3 B, next second substrate 38 is provided, this second substrate 38 can be glass substrate or substrates such as prepared thin film transistor base plate of indium tin oxide substrate or colored filter substrate, and makes

first substrate

32 and 38 pairs of groups of second substrate.Behind vacuum breaker, this moment is because the still unhardened deformable of thermosetting sept 34, the interval of first substrate 32 and second substrate 38 can be made liquid crystal be full of whole space to avoid the space to produce, so can reduce the generation of vacuum bubbles, make the raising of ODF liquid crystal process operation permission by atmospheric compressed.

See also Fig. 3 C, after upper and lower base plate is to the group vacuum breaker, then thermosetting sept 34 is heat-treated, make it sclerosis, be unlikely to element is caused negative effect for making this thermal treatment, this heat treatment temperature can be less than 250 ℃.The compressive strength of parting 34 is being 3～10kg/cm between the sclerosis back ²Under set deformation volume approximately less than 0.1 μ m, so that panel has enough crushing resistances.

Embodiment two

Fig. 4 A～4C is the manufacture method of the liquid crystal panel 40 of embodiment two, in the present embodiment, earlier liquid crystal is splashed on the substrate, and this substrate does not have the thermosetting sept, and then carries out group with another substrate with thermosetting sept.

See also Fig. 4 A, second substrate 48 at first is provided, this second substrate 48 can be various substrates such as glass substrate, indium tin oxide substrate, thin film transistor base plate or colored filter substrate.

Then can under vacuum, utilize instillation formula liquid crystal filling technology that liquid crystal 46 is splashed on second substrate 48.

Next first substrate 42 is provided, and this first substrate 42 can be from substrates such as glass substrate or prepared thin film transistor base plate of indium tin oxide substrate or colored filter substrates.

Then on first substrate 42, form thermosetting sept 44, as utilize modes such as lithography to form or mode such as ink jet printing forms, and for the thermosetting sept 44 after the maintenance formation is unhardened state, so must be lower than its hardening temperature in the temperature that forms thermosetting sept 44.In addition, this thermosetting sept 44 can be thermosets such as polymkeric substance, and as the acryl based material, and its thickness is relevant with the amount of splashing into of liquid crystal, generally speaking is about 2 μ m～5 μ m, and this thermosetting sept 44 can be column spacer.

Again with

first substrate

42 and 48 pairs of groups of second substrate, shown in Fig. 4 B.This moment is because the still uncured deformable of thermosetting sept 44 behind vacuum breaker, the interval of first substrate 42 and second substrate 48 can be made liquid crystal be full of whole space to avoid the space to produce by atmospheric compressed, so can reduce the generation of vacuum bubbles, ODF liquid crystal process operation permission is improved.

See also Fig. 4 C, after upper and lower base plate is to the group vacuum breaker, then thermosetting sept 44 is heat-treated, make it sclerosis, be unlikely to element is caused negative effect for making this thermal treatment, this heat treatment temperature can be less than 250 ℃.The compressive strength of the sept 34 after the sclerosis is being 3～10kg/cm ²Under set deformation volume approximately less than 0.1 μ m, so that element has enough crushing resistances.

The present invention also provides a liquid crystal panel, comprises first substrate; Second substrate is relatively arranged on first substrate; Liquid crystal layer is arranged between first substrate and second substrate; And a plurality of thermosetting septs, be arranged between first substrate and second substrate.

The thermosetting sept that the present invention utilized is a thermoset copolymer material as acryl, and after being heated, its cross-linking density and hardness can improve; So be softer sept in ODF technology, when carrying out group, softer sept easy deformation is to reduce the generation of bubbles of vacuum; And after ODF technology liquid crystal is to group, utilize thermal process to make the hardening of thermosetting sept again, advance to promote its anti-compression property; In brief, without the thermosetting sept before the mistake thermal process is softer, can reduce the generation of bubbles of vacuum, changing into harder material through the thermosetting sept after the thermal process, so that product has certain crushing resistance, so can reach target that reduces bubbles of vacuum and the crushing resistance of taking into account product simultaneously.

And the hardness of thermosetting sept in technology utilizes the material behavior of thermosetting sept and heating process to control, and for example can wait and adjust its hardness by the composition of material such as monomer, initiator.

Though the present invention discloses as above with preferred embodiment; yet it is not in order to limit the present invention; those skilled in the art can do a little change and retouching without departing from the spirit and scope of the present invention, thus protection scope of the present invention should with accompanying Claim the person of being defined be as the criterion.

Claims

1, a kind of liquid crystal panel comprises:

One first substrate;

One second substrate is relatively arranged on this first substrate;

One liquid crystal layer is arranged between this first substrate and this second substrate; And

A plurality of thermosetting septs are arranged between this first substrate and this second substrate.

2, liquid crystal panel as claimed in claim 1, wherein this first substrate is glass substrate, indium tin oxide substrate, thin film transistor base plate or colored filter substrate, and those thermosetting septs are arranged on this first substrate.

3, liquid crystal panel as claimed in claim 1, wherein this second substrate is glass substrate, indium tin oxide substrate, thin film transistor base plate or colored filter substrate.

4, liquid crystal panel as claimed in claim 1, wherein those thermosetting septs are polymkeric substance.

5, liquid crystal panel as claimed in claim 1, wherein those thermosetting septs are the acryl based material.

6, liquid crystal panel as claimed in claim 1, wherein the thickness of those thermosetting septs is roughly 2 μ m to 5 μ m.

7, liquid crystal panel as claimed in claim 1, wherein those thermosetting septs are column spacer.

8, liquid crystal panel as claimed in claim 1, wherein the compressive strength of those thermosetting septs is roughly 3～10kg/cm ²Following set deformation volume is less than 0.1 μ m.

9, a kind of manufacture method of liquid crystal panel comprises first substrate is provided; Form the thermosetting sept on first substrate; Second substrate is provided; To organizing first substrate and second substrate; And heat hot solidity sept makes it sclerosis.