CN1634790A - Regeneration and combination method for waste ceramic and its combined products - Google Patents

Regeneration and combination method for waste ceramic and its combined products Download PDF

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Publication number
CN1634790A
CN1634790A CNA2003101224815A CN200310122481A CN1634790A CN 1634790 A CN1634790 A CN 1634790A CN A2003101224815 A CNA2003101224815 A CN A2003101224815A CN 200310122481 A CN200310122481 A CN 200310122481A CN 1634790 A CN1634790 A CN 1634790A
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regeneration
pottery
ceramic
waste ceramic
binding substances
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CNA2003101224815A
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CN1280226C (en
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林献春
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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Abstract

The present invention discloses a regenerative combine method for abandoned ceramic, which comprises collecting waste ceramic, pounding the waste ceramic, drying the pounded waste ceramic, screening ceramic particles out, removing acute angle from the ceramic particles, mixing the ceramic particles with a cement evenly to make agglutinate ceramic, then after stewing and hardening, a ceramic regenerative bonder is obtained. The invention has the advantages of high hardness, impact resistance, safe and water-resistance, as a result, the once covered construction procedure can be completed with both appearance covering and water-proofing work at the same time.

Description

The regeneration combined techniques and the binding substances thereof of waste ceramic
Technical field
The present invention is relevant with the reutilization technology of waste ceramic, more detailed it, refer to especially waste ceramic granulation or pulverization are mixed with cementing agent again, make sheet material, fragment of brick or shop with this binding substances and cover, spray in construction surface.
Background technology
About the recycling of waste, be much accounted of gradually at present and research and develop its reutilization technology energetically at different recovery refuse characteristics.With glass, have one scrap glass made the technology of glass ground, plate glass more at present, be that numerous fine granularity glass grain is connected to sheet or blocks with resin.See also Fig. 1, this is made technology again and mainly comprises to collect and smash → insert electric smelter behind the cullet and remove acute angle → screening length 1mm~3mm fine granularity glass grain → dyeing → filling mould → repoussage → drying → move back mould → finished product.But the inventor relies on professional experiences for many years, think that scrap glass is not a preferred material of making fragment of brick, major cause is a glass hard (HRC65 deficiency, frangible, and fragment of brick of making or brick bat break because of the bump or the pressure of little external force easily, even glass cullet drop and cause injured incident.And have micro-radiation, and be not suitable for its concentrated in a large number re-using through the glass grain behind the electric smelter removal acute angle.
Summary of the invention
Pottery is common Material Useds such as buildings, ornament, practical items, and range of application is quite extensive, and also therefore the depleted pottery also has increasing trend, becomes reproduced goods with cement mixing and the waste ceramic that reclaims is many, but result of use is not outstanding.And stupalith hardness height should be more suitable for making brickmaking again and ground is covered in the shop than cullet.For this reason, the contriver promptly researches and develops the construction method of regeneration combined techniques, binding substances and this binding substances of waste ceramic, in the hope of a breakthrough development is done in the regeneration and the utilization of waste ceramic.
Technical solution of the present invention:
A kind of regeneration combined techniques of waste ceramic mainly comprises following steps:
A. collect waste ceramic;
B. smash this waste ceramic;
C. with the waste ceramic drying that smashes;
D. filter out potsherd;
E. potsherd is removed acute angle;
F. potsherd and cementing agent are mixed, make the gummed pottery;
G. this gummed pottery leaves standstill and is hardened to pottery regeneration binding substances.
Progress effect of the present invention:
The construction method of regeneration combined techniques, binding substances and this binding substances of waste ceramic of the present invention, make the depleted pottery be able to recycling, and the gummed pottery of making or glue together ceramic paving and have the hardness height, be difficult for advantages such as bump damage, safety, waterproof; And once spread the operational procedure that covers and finished shop clad can outward appearance and waterproofing work simultaneously.
The present invention is further illustrated below in conjunction with drawings and Examples.
Description of drawings
Fig. 1: the habitual schema of manufacturing plate glass with glass.
Fig. 2: waste ceramic regeneration combined techniques schema of the present invention.
Fig. 3: the profile of the present invention's pottery regeneration binding substances.
Fig. 4: the present invention carries out the schema that construction is covered in the shop to glue together pottery.
Fig. 5: the synoptic diagram of construction is covered the shop in the present invention.
Fig. 6: the synoptic diagram of finishing of construction is covered the shop in the present invention.
Fig. 7: the present invention carries out the schema that sprays construction to glue together pottery.
Fig. 8: the present invention sprays the synoptic diagram of construction.
Fig. 9: the present invention glues together pottery and irritates the mold forming schema.
Figure 10: the present invention makes the schematic appearance of fragment of brick.
Embodiment
The construction method of regeneration combined techniques, binding substances and this binding substances of a kind of waste ceramic of the present invention.This regeneration combined techniques (as Fig. 2) mainly comprises following steps:
A. collect waste ceramic;
B. smash waste ceramic;
C. with the waste ceramic drying that smashes;
D. be potsherd 10 and ceramic powder 10 ' with the waste ceramic sifting sort;
E. potsherd 10 is rolled to mix and stir to remove its acute angle;
F. potsherd 10 or ceramic powder 10 ' are mixed with cementing agent (Resins, epoxy) 20, make gummed pottery 30,30 ' (as Fig. 3).Its blending ratio is potsherd (ceramic powder): Resins, epoxy=1: 0.05~0.1.The gummed pottery of just mixing 30 is dense glue, has plasticity-, and for some time to be left standstill, this gummed pottery 30 is hardened to pottery regeneration binding substances 40,41.And Resins, epoxy 20 mix proportionses are higher, and the hardness of pottery regeneration binding substances 40 is harder.
In potsherd 10 or ceramic powder and cementing agent 20 blended steps, also can add colorant to change the color and luster of gummed pottery 30, make pottery regeneration binding substances 40 have color and luster and change.
Construction method such as Fig. 4, Fig. 5 of this gummed pottery 30.Its first embodiment covers construction for the shop, comprises:
A. dense gelationus gummed pottery 30 evenly is overlying on predetermined construction surface 50 in the shop;
B. the dense gluey of construction surface glued together ceramic 30 with mechanical or manual spatula 51 seamlesses;
C. dense gluey gummed pottery 30 is hardened to the regeneration binding substances 40 of pre-determined thickness, predetermined area according to the construction surface shape, and this regeneration binding substances 40 has been adhesively fixed in construction surface 50 in the process of setting.These regeneration binding substances 40 surfaces have the uneven surface that potsherd 10 constitutes special visual effect.Spread with construction surface such as the roof 90 in house, wall 91, parking stalls 92 as shown in Figure 6 and cover construction, be covered with regeneration binding substances 40 of the present invention in shop, above-mentioned position.
As Fig. 7, Fig. 8; Second embodiment of this dense gelationus gummed pottery 30 ' is for spraying construction, and it is applicable to the gummed pottery 30 ' that is mixed with ceramic powder 10 ' and Resins, epoxy 20.To spray facility 52 (for example spray gun) dense gluey gummed pottery 30 ' is sprayed on the construction surface 50, treats that sclerosis is solidified as pottery regeneration binding substances 41 and gets final product.The above-mentioned method of forming that sprays is covered the method for forming and is had higher intention degree of freedom in the shop, can make composition arbitrarily, sprays the dense gluey gummed pottery of one deck according to the thin form unfertile land of composition again and gets final product.
This applies method the 3rd embodiment for irritating mold forming, as Fig. 9, Figure 10, mainly comprises:
A. dense gelationus gummed pottery 30,30 ' is irritated mould;
B. with the gummed pottery in the mould 30,30 ' leveling, leave standstill;
C. dense gluey gummed pottery 30,30 ' is hardened to pottery regeneration binding substances 42;
D. should move back mould by pottery regeneration binding substances 42.
The gummed pottery of above-mentioned filling mold forming can be various sample attitude, for example various fragment of brick, various three-dimensional contouring.
The advantage of the regeneration combined techniques of summary this case, regeneration bond is as follows:
1. the present invention is take the main body of waste ceramic as the regeneration bond, because the hardness of pottery own is strong, so the pottery of making Porcelain regeneration bond 40,41,42 hardness are good, can bear big bump power and pressure, and with epoxy resin 20 Be adhesive, waste ceramic is bonded to one another, make regeneration bond 40,41,42 seamless nothing cavities, have good Waterproof effect.
2. dense gluey gummed pottery 30,30 ' plasticity height, the construction surface of any shape all can spread and cover or spray and execute The worker, and because of this pottery regeneration bond 40,41,42 have hardness good, be difficult for breaking, the advantages such as safety and waterproof, So can be roof, metope, parking stall (such as Fig. 6) ... etc. large-area paving, it is simultaneously complete to cover action with shop once Become formation and the waterproof construction of floor tile, and spread regeneration bond 40,41, the 42 seamless nothing cavities of clad can, so not Cause that cap product is dirty, the problem of breed bacteria or vector, hardness is strong, durability is high.
3. potsherd of the present invention is removed acute angle in the mixed mode of stirring of rolling, so there is not the glass described in the creation background Particle is fit to concentrate a large amount of the use that human body is not all had harm it with the problem of micro-radiation.
4. pottery regeneration bond 40,41,42 of the present invention has the easy advantage of repairing, if come off, When damaged, can chopping phase with gummed pottery 30,30 ', the face that will break replenishes dense gluey gummed pottery 30,30 ', Treat 30, the 30 ' sclerosis of gummed pottery, broken face is namely repaired complete, and repairing face and its peripheral structure merge fully, No burl mark.
5. pottery regeneration bond 40,41 of the present invention, 42 surfaces have the coarse visual sense of three-dimensional protruding grain, have Good on-slip effect. This coarse visual sense can also construction surface present different visual effects.

Claims (17)

1. the regeneration combined techniques of a waste ceramic comprises following steps:
A. collect waste ceramic;
B. smash this waste ceramic;
C. with the waste ceramic drying that smashes;
D. filter out potsherd (10);
E. potsherd (10) is removed acute angle;
F. potsherd (10) and cementing agent (20) are mixed, make gummed pottery (30);
G. this gummed pottery (30) leaves standstill and is hardened to pottery regeneration binding substances (40).
2. a kind of regeneration combined techniques of waste ceramic according to claim 1, it is characterized in that: this cementing agent (20) is a Resins, epoxy.
3. the regeneration combined techniques of the described a kind of waste ceramic of claim 2 is characterized in that: this potsherd (10) is 1: 0.05~0.1 with the blending ratio of Resins, epoxy (20).
4. a kind of regeneration combined techniques of waste ceramic according to claim 1 is characterized in that: in potsherd (10) and cementing agent (20) blended step, add colorant to change the color and luster of gummed pottery (30).
5. a kind of regeneration combined techniques of waste ceramic according to claim 1, it is characterized in that: this gummed pottery (30) shop is overlying on construction surface (50), forms this pottery regeneration binding substances (40) in this construction surface sclerosis set.
6. the regeneration combined techniques of a waste ceramic mainly comprises following steps:
A. collect waste ceramic;
B. smash this waste ceramic;
C. with the waste ceramic drying that smashes;
D. filter out ceramic powder (10 ');
E. ceramic powder (10 ') and cementing agent (20) are mixed, make gummed pottery (30 ');
F. this gummed pottery (30 ') leaves standstill and is hardened to pottery regeneration binding substances (41).
7. as the regeneration combined techniques of a kind of waste ceramic as described in the claim 6, it is characterized in that: this cementing agent (20) is a Resins, epoxy.
8. as the regeneration combined techniques of a kind of waste ceramic as described in the claim 7, it is characterized in that: this ceramic powder (10 ') is 1: 0.05~0.1 with the blending ratio of Resins, epoxy (20).
9. as the regeneration combined techniques of a kind of waste ceramic as described in the claim 6, it is characterized in that: in ceramic powder (10 ') and cementing agent (20) blended step, add colorant to change the color and luster of gummed pottery (30 ').
10. as the regeneration combined techniques of a kind of waste ceramic as described in the claim 6, it is characterized in that: this gummed pottery (30 ') shop is overlying on construction surface (50), forms this pottery regeneration binding substances (41) in this construction surface (40) sclerosis set.
11. the regeneration combined techniques as a kind of waste ceramic as described in the claim 6 is characterized in that: this gummed pottery (30 ') is sprayed on construction surface (50), forms this pottery regeneration binding substances (41) in this construction surface (50) set.
12. the regeneration binding substances of a waste ceramic comprises:
The potsherd (10) that fine granularity is removed acute angle mixes with cementing agent (20), links the pottery regeneration binding substances (40) that is frozen into predetermined shape in view of the above.
13. as the regeneration binding substances of a kind of waste ceramic as described in the claim 12, it is characterized in that: this cementing agent (20) is a Resins, epoxy.
14. the regeneration binding substances as a kind of waste ceramic as described in the claim 13 is characterized in that: this potsherd (10) is 1: 0.05~0.1 with the blending ratio of Resins, epoxy.
15. the regeneration binding substances of a waste ceramic comprises:
Ceramic powder (10 '), this ceramic powder (10 ') mixes with cementing agent (20), links the pottery regeneration binding substances (41) that is frozen into predetermined shape in view of the above.
16. as the regeneration binding substances of a kind of waste ceramic as described in the claim 15, it is characterized in that: this cementing agent (20) is a Resins, epoxy.
17. the regeneration binding substances as a kind of waste ceramic as described in the claim 16 is characterized in that: this ceramic powder (10 ') is 1: 0.05~0.1 with the blending ratio of Resins, epoxy (20).
CNB2003101224815A 2003-12-25 2003-12-25 Regeneration and combination method for waste ceramic and its combined products Expired - Fee Related CN1280226C (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CNB2003101224815A CN1280226C (en) 2003-12-25 2003-12-25 Regeneration and combination method for waste ceramic and its combined products

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CN1280226C CN1280226C (en) 2006-10-18

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101429008B (en) * 2008-11-26 2011-11-23 惠州市恒晖环保洗水石有限公司 Waste ceramic produced environment friendly filter water stone n. and method for producing the same
CN106995589A (en) * 2017-05-08 2017-08-01 河南农业大学 It is a kind of for sheet material of family product and preparation method thereof
CN107445514A (en) * 2017-08-21 2017-12-08 福建省正丰数控科技有限公司 A kind of high-precision machine tool lathe bed cast using ceramic bead
CN107459286A (en) * 2017-08-21 2017-12-12 福建省正丰数控科技有限公司 A kind of bed piece cast using waste ceramic and scrap glass
CN111278568A (en) * 2017-10-04 2020-06-12 弗劳恩霍夫应用研究促进协会 Method for recycling ceramic products, recycled material thus obtained and use of the recycled material in the manufacture of ceramic products

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101429008B (en) * 2008-11-26 2011-11-23 惠州市恒晖环保洗水石有限公司 Waste ceramic produced environment friendly filter water stone n. and method for producing the same
CN106995589A (en) * 2017-05-08 2017-08-01 河南农业大学 It is a kind of for sheet material of family product and preparation method thereof
CN107445514A (en) * 2017-08-21 2017-12-08 福建省正丰数控科技有限公司 A kind of high-precision machine tool lathe bed cast using ceramic bead
CN107459286A (en) * 2017-08-21 2017-12-12 福建省正丰数控科技有限公司 A kind of bed piece cast using waste ceramic and scrap glass
CN111278568A (en) * 2017-10-04 2020-06-12 弗劳恩霍夫应用研究促进协会 Method for recycling ceramic products, recycled material thus obtained and use of the recycled material in the manufacture of ceramic products

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Publication number Publication date
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