CN1600482A - Method and machine for grinding tooth side of rotary gear - Google Patents
Method and machine for grinding tooth side of rotary gear Download PDFInfo
- Publication number
- CN1600482A CN1600482A CN 200410056380 CN200410056380A CN1600482A CN 1600482 A CN1600482 A CN 1600482A CN 200410056380 CN200410056380 CN 200410056380 CN 200410056380 A CN200410056380 A CN 200410056380A CN 1600482 A CN1600482 A CN 1600482A
- Authority
- CN
- China
- Prior art keywords
- pinion gear
- swing pinion
- gear shaver
- emery wheel
- grinding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23F—MAKING GEARS OR TOOTHED RACKS
- B23F5/00—Making straight gear teeth involving moving a tool relatively to a workpiece with a rolling-off or an enveloping motion with respect to the gear teeth to be made
- B23F5/02—Making straight gear teeth involving moving a tool relatively to a workpiece with a rolling-off or an enveloping motion with respect to the gear teeth to be made by grinding
- B23F5/06—Making straight gear teeth involving moving a tool relatively to a workpiece with a rolling-off or an enveloping motion with respect to the gear teeth to be made by grinding the tool being a grinding disc with a plane front surface
Abstract
The present invention relates to a method for grinding the surfaces of the teeth of a rotary gear shaving cutter using a rotary-gear-shaving-cutter grinder, and for obtaining the top circle diameter size of the machined rotary gear shaving cutter using the grinding wheel of the rotary-gear-shaving-cutter grinder. The invention also relates to a rotary-gear-shaving-cutter grinder, wherein, the grinding wheel is positioned in a way that the working area for grinding the surfaces of the teeth of a rotary gear shaving cutter can contact in tangential direction with the teeth top of the machined rotary gear shaving cutter.
Description
Technical field
The present invention relates to a kind of method of using with the flank of swing pinion gear shaver grinding machine swing pinion gear shaver.The invention still further relates to a kind of swing pinion gear shaver grinding machine that this method is used of implementing; This grinding machine comprises: a frame; One machine pillar; Can be on machine pillar a forward and backward point-blank mobile roller balladeur train; Be pivotably mounted on the work spindle on the roller balladeur train, the rotation of described work spindle is vertical with the linear movement direction of roller balladeur train; Be used for rotatablely moving and a straight-line transmission device of roller balladeur train, described all motions become the desired proportionate relationship in generation one involute teeth side (toothing); The emery wheel of direction of the rotation that enters it can advance; And, rotation and the transmission device that advances emery wheel to use.
Background technology
In DE 3717078C1, narrated the machine of this type.Use the flank of a swing pinion gear shaver grinding machine workpiece of this type, especially with the flank of rolling generation method (rolling-generating method) grinding swing pinion gear shaver.In the one division processing technology, this occurs in (see figure 3) on each flank, and flank upper thread (flank line) and especially involute contour has additional modification simultaneously.For this reason, utilize a working region of emery wheel, before grinding, must suitably adjust this working region.The swing pinion gear shaver that is ground on described swing pinion gear shaver grinding machine is used as accurate machinery tools, carries out fine finishining with the flank to gear on the swing pinion gear shaver of gear.In the processing of the resharpen of the swing pinion gear shaver that on swing pinion gear shaver grinding machine, carries out, remove a specific quantity at the flank of described swing pinion gear shaver.This has reduced the transverse tooth thickness of swing pinion gear shaver and the between cog that will deeper enter in the workpiece meshes, thereby has dwindled the root diameter of workpiece.In order to keep described root diameter constant, on swing pinion gear shaver grinding machine, must suitably regrind after the sharpening swing pinion gear shaver and cut the cylindrical of swing pinion gear shaver by shaving.On an independent grinding machine, carry out this grinding work, make the external diameter of swing pinion gear shaver be worn into cylindric.In order to obtain the tooth depth of desired swing pinion gear shaver again after the grinding on swing pinion gear shaver grinding machine, the swing pinion gear shaver is made into to make the root radius that has dwindled on the swing pinion gear shaver after grinding.This traditional method not only requires an additional grinding machine, but also need be in the additional effort during the installation and removal swing pinion gear shaver in the described grinding machine.
Summary of the invention
The present invention is based on that this problem improved should the generation method, and an additional grinding machine and suitable installation and removal step are all become no longer have been needed.
Address this problem according to the present invention, wherein, use the emery wheel of swing pinion gear shaver grinding machine to be narrowed down to desired size by the tip diameter of mach swing pinion gear shaver.
Be used to implement characteristics according to one of method of the present invention general swing pinion gear shaver grinding machine be emery wheel be oriented to make all flanks of grinding one swing pinion gear shaver use its working region can with tangentially contacted by the tooth top of mach rotation gear shaver, so that outside circle is narrowed down to appropriate size.
The emery wheel working region that is used for all flanks of grinding one swing pinion gear shaver is formed usually specially, to proofread and correct by the tooth outline of mach swing pinion gear shaver.More particularly, be intended that and produce a tooth outline, this tooth outline be with one very particular form be different from involute profile that proofread and correct, that do not produced.The correction of this class flank needs a given configuration of emery wheel.Working region counterweight with emery wheel has been caused line contact by the machined of the tooth top of the swing pinion gear shaver before grinding.Said line contact produces the unfavorable variation in the emery wheel working region.According to improvement project of the present invention, therefore the zone relative that proposes emery wheel with the working region be taper with form the territory, secondary service area, this territory, secondary service area can enter and tangentially be contacted by the tooth top of mach swing pinion gear shaver, is used for one recessed one protruding grinding of tooth top.If the tooth top of swing pinion gear shaver is a cylinder, rather than recessed-protruding, it will produce a consequence in the machined of a gear type workpiece, promptly axle and the workpiece owing to the swing pinion gear shaver must intersect, so the tooth depth of swing pinion gear shaver is gone into the different depth of the between cog of workpiece to be machined.More particularly, the tooth of swing pinion gear shaver is embedded in the central authorities in the workpiece the darklyest, reduces towards the two edges of work and go deep into the degree of depth.This means on the machined border of the tooth base portion of workpiece it is the curve shape that protrudes towards axis of workpiece.This consequence (being that all axis angles of the crossing cause) can be rotated the recessed-convex tooth top of gear wheel shaving toothed tool and offset.In another embodiment of the present invention, the cone angle of selecting the territory, secondary service area of emery wheel is provided, make on the whole width of root diameter that in a gear type workpiece, generates almost constant at workpiece with the swing pinion gear shaver processing that is ground.
Description of drawings
Shown in the drawings and will be described in detail two embodiment of the present invention, have in the accompanying drawings:
Fig. 1 is the schematic diagram of a swing pinion gear shaver grinding machine;
Fig. 2 is the stereogram in a zone of swing pinion gear shaver grinding machine that the coordinate position of this machine is shown;
Fig. 3 is a side view of a swing pinion gear shaver, uses the flank of the described swing pinion gear shaver of emery wheel grinding of swing pinion gear shaver grinding machine simultaneously;
Fig. 4 is the amplification stereogram of a tooth of swing pinion gear shaver;
Fig. 5 is the side view with a tooth of the swing pinion gear shaver shown in the magnification ratio;
Fig. 6 is the view of one first embodiment of the present invention;
Fig. 7 is the amplification stereogram with the tooth of the mach workpiece of a swing pinion gear shaver;
Fig. 8 is the enlarged side view of one second embodiment of emery wheel; And
Fig. 9 is to use according to the view emery wheel of Fig. 8, that be similar to Fig. 6.
The specific embodiment
Fig. 1 shows a diagrammatic elevation view of a swing pinion gear shaver grinding machine.Located a roller balladeur train 2 on a machine pillar 1, this balladeur train can move forward and backward in the suitable guide rail perpendicular to datum plane, being used for described purpose by transmission.Known work spindle 4 (not shown) are oriented to the direction of motion transverse to described roller balladeur train on roller balladeur train 2.Thus, work spindle 4 is configured to and can laterally moves forward and backward with the axis of roller balladeur train 2 with respect to it.End at work spindle 4 connects a revolving actuator apparatus (rotary actuator means) 3, and this device is normally known, only shows its housing in Fig. 1.Work spindle 4, away from the end clamping one swing pinion gear shaver 5 of rotary-actuated apparatus 3.One emery wheel 9 can be engaged in the between cog of swing pinion gear shaver 5 of the flank that will process.This emery wheel 9 be adjustment height be set in the grinding spindle head 6, described grinding spindle head is connected in a floor stand grinder 7 pivotly.Can set the tooth matching angle of the tooth of emery wheel 9 and swing pinion gear shaver by the gradient that changes emery wheel 9.Can regulate floor stand grinder 7 according to the angle of inclination of the tooth of the swing pinion shaving grinding machine on machine pillar 1.Emery wheel 9 movably is connected in machine pillar 1 with the reason that describes in detail for following, thus be used for grinding swing pinion gear shaver tooth it the working region or can tangentially contact with the tooth top of swing pinion gear shaver 5 in the face of the zone of described working region.
In order to generate an involute profile, the rectilinear motion of work spindle 4 is necessary for a particular kind of relationship with rotatablely moving.For example be used in the band roller driver of one described in the DE3717078C1 (tape roller drive) and can realize this condition.For modern gear grinder, use a so-called electronics forced action type processing unit (plant) (electroniccompulsory working means) usually.In this respect, as shown in Figure 2, two independent motor 8 and 10 are set are used for the rectilinear motion of roller balladeur train 2 and are used for rotatablely moving of work spindle 4, this two motor is linked to each other electronically, to obtain the two desired ratios of moving of work spindle 4.Fig. 2 shows a plurality of axis of operation of this grinding machine.On behalf of local roller motion and S, C represent the rotation of emery wheel, and on behalf of moving of roller balladeur train and W, V represent the forward travel of emery wheel.Emery wheel structure shown in Figure 2 is known usually, does not need at length to narrate at this.
In the regrinding of a swing pinion gear shaver 5, remove Δ S amount from two flanks of each tooth 11, as shown in Figure 5.As has already been mentioned above, the external diameter that therefore requiring regrinds cuts swing pinion gear shaver 5 is with the amount of twice S1.For this reason, can regulate emery wheel 9, the working region 12 that is used in grinding tooth 11 tangentially contacts with a tooth top 13 of swing pinion gear shaver 5.For the suitable rotation of swing pinion gear shaver 5, the tooth top 13 of its tooth 11 contacts with the working region 12 of emery wheel continuously, has a line to contact between the working region of tooth top 13 and emery wheel 9.By the rotation of swing pinion gear shaver 5, remove sufficient material from all tooth tops 13, until the desired outside diameter circle that obtains the swing pinion gear shaver.
With the angle of a swing pinion gear shaver machined one gear type workpiece requirement between all axis, to obtain to implement to remove a relative motion of material.According to described intersecting axis angle with by the facewidth of the gear of shaving, the accurately machined root diameter on the workpiece is having corresponding variation aspect the width of tooth.This situation is to take place from the cylindrical outer diameter of the swing pinion gear shaver that produces a root diameter (line 15 Figure 17) with hyperbolic mode under intersecting axis.The root diameter of described shave correspondingly amplifies in central authorities' minimum of the facewidth with towards all surfaces of gear.Especially for the big facewidth of workpiece, the variation of this root diameter may be undesirable.
Fig. 9 shows one second embodiment of the present invention.The difference of this embodiment and embodiment shown in Figure 6 is: be not the working region 12 of emery wheel, but the zone relative with described working region is used as the tooth top 13 of grinding swing pinion gear shaver 5.For this reason, taper is made in the zone 16 relative with the working region 12 of emery wheel 9.In the expression mode according to Fig. 5, its tooth top 13 tangentially contacts with the conical working region 16 of emery wheel 9 continuously when swing pinion gear shaver 5 rotates.By 16 recessed ground, the taper work of emery wheel 9 zone or recessed-each tooth top 13 of convex ground (hollow-cambered) grinding, as among Fig. 4 with shown in the dotted line.If use a swing pinion gear shaver 5 machineds one gear type workpiece of the tooth top 13 have recessed d, offset above-mentioned intersecting axis angle in the influence that is grinding into aspect the degree of depth.Therefore the hyperbola in-profile 15 in the machined flank zone of a tooth 14 shown in Figure 7 can be adjusted.For one specific recessed one of swing pinion gear shaver 5 protruding tooth top 13, even can obtain a constant root diameter d on the whole width of a workpiece tooth 14
Ff, shown in the dotted line of Fig. 7.For this reason, the cone angle δ of the working region 16 by suitably selecting emery wheel 9 can obtain concavo-convex into the tooth top 13 of the desired swing pinion gear shaver 5 of this purpose.
Though above-mentioned explanation relates to the grinding of a swing pinion gear shaver, undoubtedly the present invention also can be applied to reach after must carrying out regrinding, grinding other gear type workpiece of a given diameter.
Claims (4)
1. the method that the flank that utilizes a swing pinion gear shaver grinding machine swing pinion gear shaver is used is characterized in that, utilizes the emery wheel of swing pinion gear shaver to be contracted to suitable size by the outside diameter circle of mach swing pinion gear shaver.
2. swing pinion gear shaver grinding machine that enforcement is used according to the method for claim 1, it comprises: a machine column; Can be on this machine column point-blank with front and back the roller balladeur train that moves; Be arranged on the work spindle on this roller balladeur train rotationally, the pivot center of described work spindle is vertical with the linear movement direction of roller balladeur train; Be used for rotatablely moving and a straight-line transmission device of roller balladeur train, described all motions become the proportionate relationship that requirement produces an involute profile; Emery wheel in the direction of the pivot center that enters it of can advancing; And, the transmission device of rotation and propelling emery wheel, it is characterized in that, emery wheel (9) is oriented to make that the flank of grinding one swing pinion gear shaver uses that its working region (12) can enter and tangentially be contacted by the tooth top (13) of mach swing pinion gear shaver (5), to obtain desired outside diameter circle size.
3. according to the swing pinion gear shaver grinding machine of claim 2, it is characterized in that, the zone relative with working region (12) of emery wheel (9) is taper and forms territory, a secondary service area (16), this territory, secondary service area can enter and tangentially be contacted by the tooth top (13) of mach swing pinion gear shaver (5), so that recessed-convex ground grinding tooth top.
4. according to the swing pinion gear shaver grinding machine of claim 3, it is characterized in that, select the cone angle δ in territory, secondary service area (16) of emery wheel (9) selected as to make and utilize the root diameter that produces in the mach gear type workpiece of swing pinion gear shaver (5) that is ground almost constant in the whole width of workpiece.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE10344945.0 | 2003-09-27 | ||
| DE2003144945 DE10344945B4 (en) | 2003-09-27 | 2003-09-27 | Method for part-generating grinding of the tooth flanks and additionally grinding the tooth tips of toothed workpieces, in particular Schabrädern in a clamping with a disc-shaped grinding wheel |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1600482A true CN1600482A (en) | 2005-03-30 |
| CN100525975C CN100525975C (en) | 2009-08-12 |
Family
ID=34398997
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2004100563807A Expired - Fee Related CN100525975C (en) | 2003-09-27 | 2004-08-05 | Method and machine for grinding tooth side of rotary gear |
Country Status (4)
| Country | Link |
|---|---|
| JP (1) | JP4524159B2 (en) |
| CN (1) | CN100525975C (en) |
| DE (1) | DE10344945B4 (en) |
| IT (1) | ITMI20041635A1 (en) |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102648068A (en) * | 2009-10-05 | 2012-08-22 | 科林基恩伯格股份公司 | Method for generating bevel gears with hypocycloid toothing in a continuous moulding process using corresponding tools |
| CN102729104A (en) * | 2012-02-29 | 2012-10-17 | 重庆工具厂有限责任公司 | Gear grinding machine capable of precisely machining semi-topping slotting cutter |
| CN103144042A (en) * | 2008-09-04 | 2013-06-12 | 格里森-普法特机械制造有限公司 | Gear grinder and method for dressing grinding tool |
| CN103537958A (en) * | 2013-09-24 | 2014-01-29 | 山东恒基集团有限公司 | Gear shaping cutter grinder |
| CN105397197A (en) * | 2015-10-27 | 2016-03-16 | 沈阳黎明航空发动机(集团)有限责任公司 | Efficient machining method for multi-tooth notching cutter |
| CN105500123A (en) * | 2014-09-25 | 2016-04-20 | 安徽池州项赛机械制造有限公司 | Milling cutter grinding fixture |
| CN106611080A (en) * | 2016-11-10 | 2017-05-03 | 西安建筑科技大学 | Shaving cutter design method based on analysis on meshing contact property of shaving gears |
| CN107322115A (en) * | 2017-08-30 | 2017-11-07 | 佛山科学技术学院 | It is a kind of to become helical angle gear wheel processing unit (plant) by tooth |
| CN110919540A (en) * | 2019-12-19 | 2020-03-27 | 蔡晨波 | Grinding wheel mechanism capable of being obliquely adjusted for tool grinding machine |
| CN112935420A (en) * | 2021-03-23 | 2021-06-11 | 重庆大学 | Involute gear shaving cutter and three-dimensional modeling method and gear shaving processing method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4604122B2 (en) * | 2009-02-12 | 2010-12-22 | 本田技研工業株式会社 | Re-polishing method |
| JP5126195B2 (en) * | 2009-10-21 | 2013-01-23 | トヨタ自動車株式会社 | Tooth surface processing method |
| JP5308362B2 (en) | 2010-01-20 | 2013-10-09 | 三菱重工業株式会社 | Tooth profile management system for shaving cutter tooth profile grinder |
| JP5846082B2 (en) * | 2012-08-30 | 2016-01-20 | アイシン精機株式会社 | Grinding method for skiving cutter |
| CN104416425B (en) * | 2013-09-04 | 2017-01-04 | 重庆兴旺工具制造有限公司 | Pinion cutter tooth top numerically control grinder |
| DE102015009154B4 (en) * | 2015-07-14 | 2023-03-02 | Gleason-Pfauter Maschinenfabrik Gmbh | METHOD OF FINISHING A GEAR AND FINISHING MACHINE |
| CN106625250A (en) * | 2016-11-30 | 2017-05-10 | 重庆兴旺工具制造有限公司 | Numerical control machine tool used for gear grinding |
| CN109304646A (en) * | 2018-11-15 | 2019-02-05 | 无锡海特精密模具有限公司 | A kind of circular cutter gear grinding machines |
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| US2672713A (en) * | 1950-05-08 | 1954-03-23 | Gear Grinding Mach Co | Apparatus for fashioning rotary members having angularly spaced portions of like peripheral contour |
| DE2037807A1 (en) * | 1970-07-30 | 1972-02-03 | Zahnradfabrik Friedrichshafen AG, 7990 Fnedrichshafen | Process, machine and tool for fine machining of gears (scraping) |
| US4848040A (en) * | 1987-03-23 | 1989-07-18 | Mazda Motor Corporation | Apparatus for grinding shaving cutter teeth, and method of same |
| DE3717078C1 (en) * | 1987-05-21 | 1988-05-19 | Hurth Masch Zahnrad Carl | Device for controlling the roller drive of a gear grinding machine |
| DE3734828C1 (en) * | 1987-10-14 | 1989-01-12 | Hurth Masch Zahnrad Carl | Process for partially rolling gear wheels and a suitable machine for it |
| JPH01159124A (en) * | 1987-12-17 | 1989-06-22 | Mitsubishi Heavy Ind Ltd | Gear grinding machine |
| JP2643017B2 (en) * | 1990-09-26 | 1997-08-20 | 三菱重工業株式会社 | Dresser for tooth profile grinder |
| JPH0994742A (en) * | 1995-09-29 | 1997-04-08 | Fuji Heavy Ind Ltd | Shaving cutter blade grinder |
| JP3800360B2 (en) * | 1996-09-20 | 2006-07-26 | マツダ株式会社 | Processing method of involute tooth profile |
| DE19910746B4 (en) * | 1999-03-11 | 2007-02-08 | Reishauer Ag | Apparatus and method for profiling grinding wheels |
| JP2002011643A (en) * | 2000-06-29 | 2002-01-15 | Asano Gear Co Ltd | Grinding machine for cutter blade |
-
2003
- 2003-09-27 DE DE2003144945 patent/DE10344945B4/en not_active Expired - Fee Related
-
2004
- 2004-08-05 CN CNB2004100563807A patent/CN100525975C/en not_active Expired - Fee Related
- 2004-08-06 IT ITMI20041635 patent/ITMI20041635A1/en unknown
- 2004-09-02 JP JP2004255384A patent/JP4524159B2/en not_active Expired - Fee Related
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103144042B (en) * | 2008-09-04 | 2016-02-10 | 格里森-普法特机械制造有限公司 | The method of gear grinding machines and finishing roll flute instrument |
| CN103144042A (en) * | 2008-09-04 | 2013-06-12 | 格里森-普法特机械制造有限公司 | Gear grinder and method for dressing grinding tool |
| CN102648068A (en) * | 2009-10-05 | 2012-08-22 | 科林基恩伯格股份公司 | Method for generating bevel gears with hypocycloid toothing in a continuous moulding process using corresponding tools |
| CN102648068B (en) * | 2009-10-05 | 2015-01-07 | 科林基恩伯格股份公司 | Method for generating bevel gears with hypocycloid toothing in a continuous moulding process using corresponding tools |
| CN102729104A (en) * | 2012-02-29 | 2012-10-17 | 重庆工具厂有限责任公司 | Gear grinding machine capable of precisely machining semi-topping slotting cutter |
| CN102729104B (en) * | 2012-02-29 | 2014-11-26 | 重庆工具厂有限责任公司 | Gear grinding machine capable of precisely machining semi-topping slotting cutter |
| CN103537958A (en) * | 2013-09-24 | 2014-01-29 | 山东恒基集团有限公司 | Gear shaping cutter grinder |
| CN105500123A (en) * | 2014-09-25 | 2016-04-20 | 安徽池州项赛机械制造有限公司 | Milling cutter grinding fixture |
| CN105397197A (en) * | 2015-10-27 | 2016-03-16 | 沈阳黎明航空发动机(集团)有限责任公司 | Efficient machining method for multi-tooth notching cutter |
| CN106611080A (en) * | 2016-11-10 | 2017-05-03 | 西安建筑科技大学 | Shaving cutter design method based on analysis on meshing contact property of shaving gears |
| CN107322115A (en) * | 2017-08-30 | 2017-11-07 | 佛山科学技术学院 | It is a kind of to become helical angle gear wheel processing unit (plant) by tooth |
| CN110919540A (en) * | 2019-12-19 | 2020-03-27 | 蔡晨波 | Grinding wheel mechanism capable of being obliquely adjusted for tool grinding machine |
| CN112935420A (en) * | 2021-03-23 | 2021-06-11 | 重庆大学 | Involute gear shaving cutter and three-dimensional modeling method and gear shaving processing method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| DE10344945A1 (en) | 2005-04-28 |
| ITMI20041635A1 (en) | 2004-11-06 |
| JP2005103749A (en) | 2005-04-21 |
| JP4524159B2 (en) | 2010-08-11 |
| CN100525975C (en) | 2009-08-12 |
| DE10344945B4 (en) | 2006-02-16 |
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