CN1598088A - Island polyester conjugate fibre capable of deep dyed and preparation method - Google Patents

Island polyester conjugate fibre capable of deep dyed and preparation method Download PDF

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Publication number
CN1598088A
CN1598088A CNA2004100446112A CN200410044611A CN1598088A CN 1598088 A CN1598088 A CN 1598088A CN A2004100446112 A CNA2004100446112 A CN A2004100446112A CN 200410044611 A CN200410044611 A CN 200410044611A CN 1598088 A CN1598088 A CN 1598088A
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CN
China
Prior art keywords
copolyester polymer
island
component
polymer
polyester conjugate
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Granted
Application number
CNA2004100446112A
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Chinese (zh)
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CN1312338C (en
Inventor
梁承哲
权益铉
孙亮国
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Hyosung Corp
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Hyosung Corp
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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F8/00Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
    • D01F8/04Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers
    • D01F8/14Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers with at least one polyester as constituent
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/28Formation of filaments, threads, or the like while mixing different spinning solutions or melts during the spinning operation; Spinnerette packs therefor
    • D01D5/30Conjugate filaments; Spinnerette packs therefor
    • D01D5/34Core-skin structure; Spinnerette packs therefor
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F1/00General methods for the manufacture of artificial filaments or the like
    • D01F1/02Addition of substances to the spinning solution or to the melt
    • D01F1/10Other agents for modifying properties
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/32Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/36Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/38Oxides or hydroxides of elements of Groups 1 or 11 of the Periodic Table
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00Physical properties
    • D10B2401/14Dyeability

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Multicomponent Fibers (AREA)
  • Chemical Or Physical Treatment Of Fibers (AREA)

Abstract

Provided is polyester conjugated yarn of sea-and-island type, improved so as to be dyed in a deep color, by increasing non-crystalline regions of an island component of the polyester conjugated yarn of sea-and-island type, and to provide a method for producing the same. In this polyester conjugated yarn of sea-and-island type, the island component comprises a deep dyeable copolyester which is formed by copolymerizing cyclohexane-1,4-dimethanol in an amount of 1-10 mol% based on the total glycol component of the polymer.

Description

Island polyester conjugate fibre capable of deep dyed and preparation method
Background of invention
1. invention field
The present invention relates to a kind of island polyester conjugate fibre capable of deep dyed and preparation method.More particularly, the present invention relates to following island polyester conjugate fibre capable of deep dyed and preparation method, described polyester conjugate fiber is preparation like this: use and count 1 to 10mole% cyclohexane 1 with the diol component of first copolyester polymer, first copolyester polymer that the combined polymerization of 4-dimethanol obtains is as island component, second copolyester polymer of Yi Rong is as sea component, and described second copolyester polymer is made by combined polymerization metal organic sulfonate, M-phthalic acid and polyethylene glycol.
2. description of related art
Fabric of island-in-sea type polyester conjugate fiber is a kind of high added value fiber, can be applied to senior flimsy material, dermatine or senior imitative chamois leather clothes, and people have proposed the multiple method for preparing fabric of island-in-sea type polyester conjugate fiber.Yet what these method great majority were described is to utilize to transform sea component production fabric of island-in-sea type polyester conjugate fiber, but few transformation of describing the island component.
People have made some and have attempted transforming the island component.For example, Korean Patent is not examined open 1998-055563 and is disclosed a kind of method of utilizing inorganic particulate to prepare island polyester conjugate fibre capable of deep dyed, and Korean Patent is not examined the preparation method that open 2002-48331 has told about the solution dyeing fabric of island-in-sea type conjugate fibre with high color fastness.
Yet, the preparation method of above-mentioned island polyester conjugate fibre capable of deep dyed utilizes inorganic silicon dioxide or titanium dioxide to form defective on the polyester conjugate fiber surface, the shortcoming of this method is, in preparation superfine yarn process, because the gathering of inorganic silicon dioxide or TiO 2 particles has undesirably reduced spinning workability.In addition, the fabric of island-in-sea type solution dyeing conjugate fibre that utilizes carbon black to make only has a kind of color, therefore is difficult to the conjugate fibre of solution dyeing is applied to various fields.
In addition, the monofilament of fabric of island-in-sea type polyester conjugate fiber is too thin, and can not carry out engrain to fabric of island-in-sea type polyester conjugate fiber according to the normal dyeing method.In addition, because after the stock-dye of fabric of island-in-sea type polyester conjugate, it has low adhesive property to dyestuff, so its COLOR FASTNESS reduces.
The invention summary
The present invention keeps the problems referred to above that occur in the prior art firmly in mind, therefore the purpose of this invention is to provide a kind of fabric of island-in-sea type polyester conjugate fiber and preparation method thereof, and wherein the amorphous area of island component becomes big, so that fabric of island-in-sea type polyester conjugate fiber can be by engrain.
DESCRIPTION OF THE PREFERRED
The present invention utilize predetermined polymer as sea component and island component to reach above-mentioned purpose of the present invention.
According to the present invention, utilize a kind of copolymer as the island component, so that fabric of island-in-sea type polyester conjugate fiber can be by engrain, it has a structure that can enlarge its amorphous area in theory, and does not reduce glass transition temperature, therefore guarantees to have improved COLOR FASTNESS.
The monomer example that is used to prepare the island component comprises aromatic series or alicyclic compound, as the ethene addition product or the cyclohexane 1 of naphthalene dicarboxylic acids, bisphenol-A, 4-dimethanol.
Particularly, consider the contraction of economic benefit and the raw yarn that utilizes monomer to make, the present invention utilizes cyclohexane 1, and the 4-dimethanol is as monomer.
Cyclohexane 1,4-dimethanol may exist isomeric forms such as cis-isomer and transisomer.Therefore, when utilizing cyclohexane 1, the 4-dimethanol is during as the monomer of preparation island component, even compare cyclohexane 1 with other monomer, 4-dimethanol consumption is less, and the amorphous area of island component is also sufficiently enlarged.
According to the present invention, the island component is 1 to 10mole% cyclohexane 1 in order to the diol component meter content of island component, and 4-dimethanol (being called " CHDM " hereinafter) combined polymerization obtains.
When using the CHDM that surpasses 10mole% to prepare the island component, the fiber that utilizes this island component to make has very high shrinkage factor.Particularly, when using the CHDM that surpasses 30mole% to prepare the island component, the amorphous area of this island component becomes excessive and can not utilize it to prepare fiber.
On the other hand, when the CHDM that is lower than 1mole% when use prepares the island component, just can not reach the purpose that the present invention increases island component amorphous area.
Sea component must have very high rate of dissolution in alkaline solution.Therefore, used easy the to be molten copolyester polymer mentioned among the korean patent application 2003-0026652 as sea component among the present invention.Here, the copolyester polymer of Yi Rong is to prepare like this: will with the diacid of copolyester polymer count 1 to 6mole% two hydroxyethyl isophthalic acid esters that contain metal sulfonate, with the diacid of copolyester polymer count 0.01 to 5wt% M-phthalic acid and with copolyester polymer count 3 to 15wt% and mean molecule quantity be 1,000 to 20,000 poly alkylene glycol combined polymerization.
According to the present invention, copolyester polymer utilizes the TPA polymerization to use terephthalic acid (TPA) (being called " TPA " hereinafter) to make as raw material.In addition, the preparation method of copolyester polymer can be divided into: utilize TPA as a kind of method of raw material with utilize the another kind of method of dimethyl terephthalate (DMT) as raw material.Wherein, in view of economic benefit, utilize TPA to have very much competitiveness as the method for raw material.
Contain in the method for copolyester polymer of CHDM in preparation, unreacted TPA is insoluble and molten.Therefore, unreacted TPA has stopped up the oligomer filter or the polymer filter of polymerization unit, perhaps when the copolyester polymer spinning, stuffing pressure increases fast owing to unreacted TPA, causes the reduction of processability in the manufacture process of copolyester polymer and fiber.
Therefore, necessary long enough of esterification time and esterification temperature must be fully high, to reduce the amount of unreacted TPA.
Yet, when very long or esterification temperature is very high when esterification time, increased unfriendly, thereby reduced the heat endurance of copolyester polymer as the output of the DEG of accessory substance.Therefore, preferably reduce the G value ratio of the molal quantity of terephthalic acid (TPA) (total mole number of ethylene glycol and CHDM with) as much as possible, to suppress the generation of DEG.According to the present invention, the G value is in 1.10 to 1.50 scopes.When the G value was in above-mentioned scope, the DEG content in copolyester polymer was 0.7 to 2.0wt%, has realized that thus the present invention increases the purpose of copolyester polymer amorphous area.Here, the hot property of copolyester polymer does not reduce, and therefore utilizing copolyester polymer to prepare in the process of copolyester fiber, does not go wrong in false twisting technology.
Because being mainly used in, copolyester polymer according to the present invention produces the clothes fiber, thus the same with normal polyester, can in copolyester polymer, add anatase titanium dioxide.
Specifically, when the bright fiber of preparation ultraphotic, in copolyester polymer, do not add anatase titanium dioxide.Yet when preparation lustrous fibre, semi dull fibre and full-dull fiber, the amount of the anatase titanium dioxide that adds in copolyester polymer is respectively 200 to 500ppm, 1,000 to 5,000ppm and 10,000 to 40,000ppm.
In addition, can add barium sulfate in copolyester polymer, be 5wt% or still less in its addition of copolyester polymer weight, improving the proportion of copolyester fiber, or improves the transparency and the frictional behaviour of copolyester fiber.
The example of polycondensation catalyst comprises that antimony-based catalyst such as antimony trioxide and antimony acetate, germanium are catalyst based as germanium dioxide and Ti-base catalyst such as butyl titanate and tetraisopropyl titanate.
In copolyester polymer weight, the amount that is used to prepare the polycondensation catalyst of copolyester polymer is 0.01 to 5wt%.
According to embodiments of the invention and comparing embodiment, the physical property of raw yarn sample is measured according to following method.
1.I.V.: the inherent viscosity of copolyester polymer sample (I.V.) is under 30 ℃, using mixing ratio is 60/40 phenol and 1,1,2, and the solution of 2-tetrachloroethanes utilizes Ubbelohde (Ubbelohde) viscometer determining.
2. melt temperature (Tm) and glass transition temperature (Tg): the melt temperature of copolyester polymer sample and glass transition temperature are to utilize Perkin Elmer, the DSC7 that Inc makes, when the speed with 10 ℃/min heated up, the peak in the analysis fusion range was measured.
3. dyeability: to raw yarn sample administration round pin weaving process, in 1.2wt%NaOH solution, handled 20 minutes,, under 130 ℃, dye then with synthesizing polyethylene acetal fiber (Kuralon) navy blue to remove easy molten part fully.The tinctorial strength of the knit goods of each dyeing is to obtain by calculating the K/S value of being surveyed by spectrophotometer.
The present invention is being carried out under the situation of describe, in general terms, reference example and comparing embodiment can further be understood the present invention, and unless otherwise mentioned, these embodiment herein and comparing embodiment only are in order to illustrate, and never want to limit the present invention.
Embodiment 1 to 3 and comparing embodiment 1 and 2
With inherent viscosity is that the polymer of 0.55dl/g is as sea component.Here, polymer by combined polymerization with the diacid of polymer count 5mole% the two hydroxyethyl isophthalic acid esters that contain metal sulfonate, to count the M-phthalic acid of 2wt% and count 6wt% and molecular weight with polymer with the diacid of polymer be that 4,000 poly alkylene glycol makes.In addition, the copolyester polymer with performance as shown in table 1 is used as the island component.
As the polymer of sea component and island component under spinning condition shown in the table 1 with the spinning of 2800m/min speed, the draw ratio with 1.74 stretches, and makes the fabric of island-in-sea type conjugate fibre of 75 DENIER/36 long filaments with 37 island components.Tested the performance of this fabric of island-in-sea type conjugate fibre, the result is illustrated in the table 1.
The gained raw yarn is carried out the round pin weaving process, in 1.2wt%NaOH solution, handle 20 minutes, under 130 ℃, dye then with the vinylon navy blue to remove easy molten part fully.Utilize spectrophotometer relatively to be absorbed into the luminous intensity of dyeing in the raw yarn estimate the to dye tinctorial strength of raw yarn under 500nm, the result is illustrated in the table 1.
Table 1
Embodiment 1 Embodiment 2 Embodiment 3 Comparing embodiment 1 Comparing embodiment 2
CHDM content (mole%) 3 6 9 5 30
*The G value 1.20 1.20 1.20 1.80 1.20
Inherent viscosity (dl/g) 0.631 0.628 0.617 0.627 0.572
DEG content (wt%) 1.28 1.34 1.46 2.46 1.78
Conjugate ratio (weight ratio) 70∶30 76∶24 70∶30 76∶24 70∶30
Toughness (g/d) 3.76 3.72 3.59 3.63 -
Elongation (%) 38 40 37 41 -
**K/S 106 112 119 110 -
*The G value: (EG+CHDM)/the TPA mol ratio
*K/S: be to calculate on 100 the basis in apparent the colour saturation of the conventional fabric of island-in-sea type polyethylene terephthalate of hypothesis.
Obviously find out from top description, the invention provides fabric of island-in-sea type polyester conjugate fiber, wherein after sea component is removed from fabric of island-in-sea type polyester conjugate fiber, stayed in the fabric of island-in-sea type polyester conjugate fiber as the fiber with very high fineness of island component, therefore when guaranteeing the good physical of polyester fiber, can make this fiber by engrain.
In addition, fabric of island-in-sea type polyester conjugate fiber according to the present invention has good hot property, has therefore guaranteed good false twisting processability and COLOR FASTNESS.
Although the preferred embodiments of the invention are disclosed for explanation, should be understood that for those skilled in the art that under the prerequisite that does not depart from the disclosed scope of the invention of appended claims and spirit multiple change, increase and replacement can be arranged.

Claims (4)

1. island polyester conjugate fibre capable of deep dyed, described polyester conjugate fiber comprises:
But as first copolyester polymer of the engrain of island component, described first copolyester polymer is counted 1 to 10mole% cyclohexane 1 in order to the diol component of first copolyester polymer, and the combined polymerization of 4-dimethanol obtains.
2. according to the island polyester conjugate fibre capable of deep dyed of claim 1, described polyester conjugate fiber also comprises second copolyester polymer as sea component, described second copolyester polymer is the two hydroxyethyl isophthalic acid esters that contain metal sulfonate by count 1 to 6mole% with the diacid of second copolyester polymer, count 0.01 to 5wt% M-phthalic acid with the diacid of second copolyester polymer, with count with second copolyester polymer 3 to 15wt% and mean molecule quantity be 1,000 to 20,000 poly alkylene glycol combined polymerization makes.
3. according to the island polyester conjugate fibre capable of deep dyed of claim 1, wherein the glycol that has of island component and the mol ratio (G value) of diacid are 1.10 to 1.50, and described island component comprises 0.7 to 2.0wt% diethylene glycol as accessory substance.
4. method for preparing island polyester conjugate fibre capable of deep dyed, described method uses first copolyester polymer as the island component, and uses second copolyester polymer as sea component,
Wherein, described first copolyester polymer is counted 1 to 10mole% cyclohexane 1 in order to the diol component of first copolyester polymer, the combined polymerization of 4-dimethanol obtains, second copolyester polymer is to count 1 to 6mole% the two hydroxyethyl isophthalic acid esters that contain metal sulfonate with the diacid of second copolyester polymer by combined polymerization, count 0.01 to 5wt% M-phthalic acid with the diacid of second copolyester polymer, with count with second copolyester polymer 3 to 15wt% and mean molecule quantity be 1,000 to 20,000 poly alkylene glycol makes.
CNB2004100446112A 2003-09-16 2004-05-17 Island polyester conjugate fibre capable of deep dyed and preparation method Expired - Fee Related CN1312338C (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
KR10-2003-0064131A KR100519164B1 (en) 2003-09-16 2003-09-16 Deeply dyeable polyester sea-and-island type conjugated fiber and manufacturing thereof
KR0064131/2003 2003-09-16

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CN1598088A true CN1598088A (en) 2005-03-23
CN1312338C CN1312338C (en) 2007-04-25

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CN (1) CN1312338C (en)
TW (1) TWI286581B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100624145B1 (en) 2003-03-05 2006-09-18 주식회사 코오롱 A sea-island type composite fiber with excellent color strength, and its suede like fabrics
JP6090159B2 (en) * 2012-02-27 2017-03-08 東レ株式会社 Kaishima fiber, blended yarn and textile products

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* Cited by examiner, † Cited by third party
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EP1029120B1 (en) * 1997-11-06 2003-08-13 Eastman Chemical Company Copolyester binder fibers
EP1108075B1 (en) * 1998-08-28 2004-10-27 Eastman Chemical Company Copolyester binder fibers

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CN1312338C (en) 2007-04-25
KR20050027759A (en) 2005-03-21
TWI286581B (en) 2007-09-11
TW200512325A (en) 2005-04-01
JP2005089951A (en) 2005-04-07
KR100519164B1 (en) 2005-10-05
JP3990378B2 (en) 2007-10-10

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Assignee: Hyosung chemical (Jiaxing) Co. Ltd.

Assignor: Hyosung Corp.

Contract record no.: 2010990000256

Denomination of invention: Island polyester conjugate fibre capable of deep dyed and preparation method

Granted publication date: 20070425

License type: Exclusive License

Open date: 20050323

Record date: 20100507

CF01 Termination of patent right due to non-payment of annual fee

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CF01 Termination of patent right due to non-payment of annual fee