CN1593967A - Gear unit and motor-driven gear unit for cable window lift systems - Google Patents

Gear unit and motor-driven gear unit for cable window lift systems Download PDF

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Publication number
CN1593967A
CN1593967A CNA2004100745650A CN200410074565A CN1593967A CN 1593967 A CN1593967 A CN 1593967A CN A2004100745650 A CNA2004100745650 A CN A2004100745650A CN 200410074565 A CN200410074565 A CN 200410074565A CN 1593967 A CN1593967 A CN 1593967A
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CN
China
Prior art keywords
cable
gear
lift systems
window lift
turbine
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CNA2004100745650A
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Chinese (zh)
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CN100480083C (en
Inventor
乌韦·克利佩特
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Brose Fahrzeugteile SE and Co KG
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Brose Fahrzeugteile SE and Co KG
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Publication of CN1593967A publication Critical patent/CN1593967A/en
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Publication of CN100480083C publication Critical patent/CN100480083C/en
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    • EFIXED CONSTRUCTIONS
    • E05LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
    • E05FDEVICES FOR MOVING WINGS INTO OPEN OR CLOSED POSITION; CHECKS FOR WINGS; WING FITTINGS NOT OTHERWISE PROVIDED FOR, CONCERNED WITH THE FUNCTIONING OF THE WING
    • E05F11/00Man-operated mechanisms for operating wings, including those which also operate the fastening
    • E05F11/38Man-operated mechanisms for operating wings, including those which also operate the fastening for sliding windows, e.g. vehicle windows, to be opened or closed by vertical movement
    • E05F11/48Man-operated mechanisms for operating wings, including those which also operate the fastening for sliding windows, e.g. vehicle windows, to be opened or closed by vertical movement operated by cords or chains or other flexible elongated pulling elements, e.g. tapes
    • E05F11/481Man-operated mechanisms for operating wings, including those which also operate the fastening for sliding windows, e.g. vehicle windows, to be opened or closed by vertical movement operated by cords or chains or other flexible elongated pulling elements, e.g. tapes for vehicle windows
    • E05F11/483Man-operated mechanisms for operating wings, including those which also operate the fastening for sliding windows, e.g. vehicle windows, to be opened or closed by vertical movement operated by cords or chains or other flexible elongated pulling elements, e.g. tapes for vehicle windows by cables
    • EFIXED CONSTRUCTIONS
    • E05LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
    • E05FDEVICES FOR MOVING WINGS INTO OPEN OR CLOSED POSITION; CHECKS FOR WINGS; WING FITTINGS NOT OTHERWISE PROVIDED FOR, CONCERNED WITH THE FUNCTIONING OF THE WING
    • E05F15/00Power-operated mechanisms for wings
    • E05F15/60Power-operated mechanisms for wings using electrical actuators
    • E05F15/603Power-operated mechanisms for wings using electrical actuators using rotary electromotors
    • E05F15/665Power-operated mechanisms for wings using electrical actuators using rotary electromotors for vertically-sliding wings
    • E05F15/689Power-operated mechanisms for wings using electrical actuators using rotary electromotors for vertically-sliding wings specially adapted for vehicle windows
    • E05F15/697Motor units therefor, e.g. geared motors
    • EFIXED CONSTRUCTIONS
    • E05LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
    • E05YINDEXING SCHEME RELATING TO HINGES OR OTHER SUSPENSION DEVICES FOR DOORS, WINDOWS OR WINGS AND DEVICES FOR MOVING WINGS INTO OPEN OR CLOSED POSITION, CHECKS FOR WINGS AND WING FITTINGS NOT OTHERWISE PROVIDED FOR, CONCERNED WITH THE FUNCTIONING OF THE WING
    • E05Y2201/00Constructional elements; Accessories therefore
    • E05Y2201/40Motors; Magnets; Springs; Weights; Accessories therefore
    • E05Y2201/47Springs; Spring tensioners
    • E05Y2201/49Wrap springs
    • EFIXED CONSTRUCTIONS
    • E05LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
    • E05YINDEXING SCHEME RELATING TO HINGES OR OTHER SUSPENSION DEVICES FOR DOORS, WINDOWS OR WINGS AND DEVICES FOR MOVING WINGS INTO OPEN OR CLOSED POSITION, CHECKS FOR WINGS AND WING FITTINGS NOT OTHERWISE PROVIDED FOR, CONCERNED WITH THE FUNCTIONING OF THE WING
    • E05Y2201/00Constructional elements; Accessories therefore
    • E05Y2201/60Suspension or transmission members; Accessories therefore
    • E05Y2201/622Suspension or transmission members elements
    • E05Y2201/644Flexible elongated pulling elements; Members cooperating with flexible elongated pulling elements
    • E05Y2201/654Cables
    • EFIXED CONSTRUCTIONS
    • E05LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
    • E05YINDEXING SCHEME RELATING TO HINGES OR OTHER SUSPENSION DEVICES FOR DOORS, WINDOWS OR WINGS AND DEVICES FOR MOVING WINGS INTO OPEN OR CLOSED POSITION, CHECKS FOR WINGS AND WING FITTINGS NOT OTHERWISE PROVIDED FOR, CONCERNED WITH THE FUNCTIONING OF THE WING
    • E05Y2201/00Constructional elements; Accessories therefore
    • E05Y2201/60Suspension or transmission members; Accessories therefore
    • E05Y2201/622Suspension or transmission members elements
    • E05Y2201/644Flexible elongated pulling elements; Members cooperating with flexible elongated pulling elements
    • E05Y2201/658Members cooperating with flexible elongated pulling elements
    • E05Y2201/664Drums
    • EFIXED CONSTRUCTIONS
    • E05LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
    • E05YINDEXING SCHEME RELATING TO HINGES OR OTHER SUSPENSION DEVICES FOR DOORS, WINDOWS OR WINGS AND DEVICES FOR MOVING WINGS INTO OPEN OR CLOSED POSITION, CHECKS FOR WINGS AND WING FITTINGS NOT OTHERWISE PROVIDED FOR, CONCERNED WITH THE FUNCTIONING OF THE WING
    • E05Y2201/00Constructional elements; Accessories therefore
    • E05Y2201/60Suspension or transmission members; Accessories therefore
    • E05Y2201/622Suspension or transmission members elements
    • E05Y2201/696Screw mechanisms
    • E05Y2201/704Worm wheels
    • EFIXED CONSTRUCTIONS
    • E05LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
    • E05YINDEXING SCHEME RELATING TO HINGES OR OTHER SUSPENSION DEVICES FOR DOORS, WINDOWS OR WINGS AND DEVICES FOR MOVING WINGS INTO OPEN OR CLOSED POSITION, CHECKS FOR WINGS AND WING FITTINGS NOT OTHERWISE PROVIDED FOR, CONCERNED WITH THE FUNCTIONING OF THE WING
    • E05Y2600/00Mounting or coupling arrangements for elements provided for in this subclass
    • E05Y2600/50Mounting methods; Positioning
    • E05Y2600/52Toolless
    • E05Y2600/522Axial stacking
    • EFIXED CONSTRUCTIONS
    • E05LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
    • E05YINDEXING SCHEME RELATING TO HINGES OR OTHER SUSPENSION DEVICES FOR DOORS, WINDOWS OR WINGS AND DEVICES FOR MOVING WINGS INTO OPEN OR CLOSED POSITION, CHECKS FOR WINGS AND WING FITTINGS NOT OTHERWISE PROVIDED FOR, CONCERNED WITH THE FUNCTIONING OF THE WING
    • E05Y2800/00Details, accessories and auxiliary operations not otherwise provided for
    • E05Y2800/10Additional functions
    • E05Y2800/12Sealing
    • EFIXED CONSTRUCTIONS
    • E05LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
    • E05YINDEXING SCHEME RELATING TO HINGES OR OTHER SUSPENSION DEVICES FOR DOORS, WINDOWS OR WINGS AND DEVICES FOR MOVING WINGS INTO OPEN OR CLOSED POSITION, CHECKS FOR WINGS AND WING FITTINGS NOT OTHERWISE PROVIDED FOR, CONCERNED WITH THE FUNCTIONING OF THE WING
    • E05Y2800/00Details, accessories and auxiliary operations not otherwise provided for
    • E05Y2800/20Combinations of elements
    • E05Y2800/205Combinations of elements forming a unit
    • EFIXED CONSTRUCTIONS
    • E05LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
    • E05YINDEXING SCHEME RELATING TO HINGES OR OTHER SUSPENSION DEVICES FOR DOORS, WINDOWS OR WINGS AND DEVICES FOR MOVING WINGS INTO OPEN OR CLOSED POSITION, CHECKS FOR WINGS AND WING FITTINGS NOT OTHERWISE PROVIDED FOR, CONCERNED WITH THE FUNCTIONING OF THE WING
    • E05Y2800/00Details, accessories and auxiliary operations not otherwise provided for
    • E05Y2800/72Sets of mutually exchangeable elements
    • EFIXED CONSTRUCTIONS
    • E05LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
    • E05YINDEXING SCHEME RELATING TO HINGES OR OTHER SUSPENSION DEVICES FOR DOORS, WINDOWS OR WINGS AND DEVICES FOR MOVING WINGS INTO OPEN OR CLOSED POSITION, CHECKS FOR WINGS AND WING FITTINGS NOT OTHERWISE PROVIDED FOR, CONCERNED WITH THE FUNCTIONING OF THE WING
    • E05Y2900/00Application of doors, windows, wings or fittings thereof
    • E05Y2900/50Application of doors, windows, wings or fittings thereof for vehicles
    • E05Y2900/53Application of doors, windows, wings or fittings thereof for vehicles characterised by the type of wing
    • E05Y2900/55Windows

Abstract

The invention relates to a kind of gear train and a kind of motor driven gear train that is applied to cable window lifting system of motor vehicles . It includes a driving mechanism (14, 50; 59, 60) and a gear device (15, 10) . The gear device and the driving mechanism coordinates with each other and couple onto the cable reel (17) that is fixed in rotation to coil and backing-off the cable (53) of cable window lifting system (100) . According to the invention , the diameter of the cable reel of the gear train or motor driven gear train is in the range from about 22mm to about 30 mm , and it preferred in the range from about 24mm to about 28 mm , the gear ratio of the gear device (15, 10) is in the range from about 1:38 to about 1:55 , and it preferred in the range from about 1:42 to about 1:51 . On the side end of one cable reel (17) installed claw-pattern ware (19, 20) which mesh into the corresponding beard (13, 14) on the side end of one turbine (10) . It can utilizes motor whose biggest driving torque is only about 5.7 nm . Generally speaking , the size of the gear train or motor driven gear train can be reduced by about 40-50% . The gear train or motor driven gear train can be designed in standard pattern for the using in the electronic of manual cable car window lifting system on the front door or the back door of the automobile .

Description

Gear cluster and the motor-driven gear group that is used for cable window lift systems
Technical field
The present invention relates to a kind of gear cluster and relate to a kind of motor-driven gear group that is used for self-propelled vehicle cable formula window lift systems.
Background technology
For the existing many requirements of motor-driven gear group that are used for self-propelled vehicle cable formula window lift systems, in fact mean the parameter area of relative narrower aspect structure design.Particularly, in structure design, must consider following limiting factor: the horsepower output that is used for the electrical motor of motorized motions; The available on-board power that has the self-propelled vehicle of influence for maximum output power; Predesignated the friction force that structure design brought by window lift systems of required minimum output power; Be directed to the window lift systems on the self-propelled vehicle Qianmen and the structure design of the window lift systems on the self-propelled vehicle back door simultaneously; Adjust the desired range of vehicle window; In the self-propelled vehicle useful life, maximum number of times that the window lift systems of being expected starts; Be used for the optional design of manual and motorized motions window lift systems; The bending strength and the durability of the cable that uses.In fact, also must consider other a large amount of limiting factors.
In fact, these requirements cause being had usually by the window lift systems that the turbine drop-gear box drives and are in the interior gear ratio of scope from about 1: 62 to about 1: 84, wherein, the cable reel has the diameter in being in from about 36mm to about 48mm scope usually, and the normally about 20W of the horsepower output of electrical motor.Since in any correction, must be optimized for a large amount of conditions, as indicated above, be very difficult so in fact depart from the parameter area of these relative narrower.
In fact, some above-mentioned parameter and other parameter almost can't change, because may produce serious technical matters.For example, the higher relatively defective of cable coiling on the reel is supervened in may reducing of cable drum diameter, this defective makes aspect the cable guiding and produce very big problem aspect the structure design of cable window lift systems, and supervene the crooked largely significantly defective of cable, this defective will poorly influence the durability of the cable that will guarantee in the whole useful life of self-propelled vehicle.
Nowadays, auto-industry more and more require generally to use the normalisation accessory part.This measure reduces cost aspect structure, storage and assembling.Particularly, nowadays, for this reason, electronic cable window lift systems on Qianmen and the back door is provided as having the unit of capability for the electrical motor of 20W, yet the above-mentioned fact has a defective: the place must provide in fact also unnecessary excessive structural volume at the back door.This is to locate introducing usually on one point because vehicle rear window also has dual boot and propulsive effort usually on door, and therefore, friction or tilt problem are not very important.Because space and cost, so need provide electronic cable window lift systems with low horsepower output.Yet, the relative higher requirement before adjustment aspect the vehicle window, the vehicle window guiding that especially has the relative complex of lower mechanical efficiency etc. hinders reaching of this target.
In whole process, must consider this fact, that is: in the design of the motor-driven gear group of gear cluster or cable window lift systems, even very small improvement, for in the automobile supporting industry for the given most current cost pressure, all have cooresponding economic implications.
Fig. 8 shows the gear cluster that is used for electronic cable window lift systems according to prior art with a cross sectional drawing.Only show the gear case part 6 of gear cluster, wherein accommodate the turbine 10 of gear on worm.Axle drive shaft (not shown) extends through the cylindrical hole of gear case part 6 right hand edges, is fixed with one at the front end of this axle drive shaft and drives worm screw 15, and its tooth is engaged in the tooth 11 of turbine 10.For the above reasons, in the prior art in this way the gear of design-calculated gear on worm ratio be in from about 1: 62 in about 1: 84 scope.
What be fixed in gear case part 6 upper ends is the driving claw-shaped device 40 that the upper end has a conical trough of belt tooth 41, is mounted with the cable reel (not shown) with internal tooth on conical trough of belt tooth 41, makes it fixing when rotated.Turbine 10 is designed to a hollow body, and wherein reinforced rib (not shown) is arranged to have angular separation ground each other.Be meshed with reinforced rib so that claw-shaped device 40 is connected to turbine 10 to have the rubber damping element of arranging on respective corners spacing ground 39 each other, make it fixing when rotated.Install and drive claw-shaped device 40 and turbine 10, so that they can be together around trunnion 9 rotations.It is fixing to prevent its displacement on axis direction with turbine 10 to drive claw-shaped device 40 via set collar 35.Cable reel (not shown) cable with the unwinding cable window lift systems that is used in a known way reeling.
Be fixed on the gear case part 6 is a upper end case lid 32, in the annular space on wherein a sealing member 30 with sealing lip 31 being fixed between the outer periphery edge of case lid 32 inner peripheral walls and turbine 10 upper ends, so that turbine 10 and driving claw-shaped device 40 are sealed with respect to gear case part 6.
The horsepower output high relatively according to the prior art electrical motor (20W) and correspondingly big driving torque make needs to a certain degree damping really in the conventional transmitting set drive gear set of being showed.The multiple component design that drives train is relative complex and costliness, and it comprises the driving claw-shaped device, is connected to the deformable rubber damping element (it is engaged in corresponding reinforced rib on the turbine inner peripheral in mode next to the shin) and the turbine of this claw-shaped device.
Corresponding to WO 99/47779, the applicator of DE 198 12 875 C1 discloses a kind of cable type and activates the window elevator driver train, and it only is made up of the few components with appropriate tolerance.Engine shaft is integrated on the bearing cap shim of gear drive unit.On the periphery edge of the teeth parts of cable reel and/or gear drive unit, provide a sealing member.
Summary of the invention
A purpose of the present invention is to provide a kind of gear cluster or motor-driven gear group in a kind of cable window lift systems that can generally be used on self-propelled vehicle back door and the Qianmen is provided that it has simpler design and can produce more cost-effectively.
According to the present invention, a kind of gear cluster that is used for self-propelled vehicle cable formula window lift systems is provided, it comprises an actuating device and a gear mechanism, this gear mechanism is cooperated with this actuating device and is coupled on the cable reel of rotary installation, be used for reeling and the unwinding cable window lift systems in cable.According to the present invention, gear cluster is characterised in that the cable drum diameter is in from about 22mm in about 30mm scope, and preferably be in the scope from about 24mm to about 28mm, wherein the gear of gear mechanism ratio be in from about 1: 38 in about 1: 55 scope, and preferably be in about 1: 42 in about 1: 51 scope.
Because according to the present invention, make the cable drum diameter significantly less than conventional gear cluster, and correspondingly change the surprising simple measure of gear mechanism gear ratio simultaneously, so, according to the present invention, less and lower-powered driving driving engine may be used for rear cables formula window lift systems.Particularly, can use according to the present invention and have maximum output power and only only be the driving motor of about 6.0Nm for about 10W and maximum driving torque.Be found to be and make gear cluster according to the present invention can be used in electronic and the manually operated cable window lift systems, this design modification is very crucial.
This is because broad research that the applicator did shows: cause the anticipation of the unaffordable high pressure of cable and therefore fractureed before the conventional useful life of self-propelled vehicle finishes cable or similar view opposite with like this one little cable drum diameter, in the driving engine situation that significantly reduces according to power used in the present invention, to such an extent as to the maximum enough low cable of cable pressure is sustainable until the conventional useful life end of self-propelled vehicle.
Particularly, found that it is not frequent use that the motor vehicle rear vehicle window is compared with anterior vehicle window, and the range of rear portion vehicle window is also less usually.Therefore, opposite with above-mentioned anticipation, although less cable drum diameter can be used in the rear portion window lift systems really and/or has than minor diameter, the axial length of cable reel remains enough, cable can not crossed the highland and be wound up on the reel.
Simultaneously, also can be used in the anterior cable window lift systems according to gear cluster of the present invention.Although this is because cable drum diameter according to the present invention is significantly less, can obtain sufficient throw of lever (comprising) for anterior cable window lift systems, with in addition in having sufficient driving torque, lower-powered electrical motor situation, adjust vehicle window.Even, can guarantee the durability of cable abundance therefore, for anterior cable window lift systems.
According to the present invention, the gear ratio of the gear of gear mechanism ratio, especially gear on worm and is compared in the prior art, has reduced the ratio identical with the minimizing of cable drum diameter.Therefore, it is favourable corresponding essentially to conventional cable window lift systems according to the cable forces/cable velocity characteristic curve of cable window lift systems of the present invention.
Become according to the present invention the significantly lower output torque of possible electrical motor with and lower horsepower output make and may the cable reel preferably and directly be coupled to gear mechanism according to the present invention, particularly be coupled on the turbine of gear mechanism.Therefore, according to the present invention, can omit and use the extra damping element that requires to be used between axle drive shaft and driven shaft, carrying out damping in the prior art.Therefore, surprising simple designs correction according to the present invention has extra advantage: gear cluster can design in comparatively uncomplicated mode, and according to the present invention this measure make the design and assembling aspect quite saving cost.
According to the present invention, the cable reel is coupled on the turbine by at least two engaged elements, these at least two engaged elements are arranged on the cable reel end side, and be engaged in mode next to the shin at least two opposition elements of turbine end side, these opposition elements are designed to corresponding to these engaged elements.These engaged elements are preferably designed so that projection, claw-shaped device for example, and it is engaged in the groove of respective design.
Owing to no longer require to be coupled to the driving claw-shaped device of turbine according to the present invention, therefore, the gear case of gear cluster part also can be sealed in simpler mode according to the present invention.For reaching this purpose, preferably be fixed on turbine outer periphery edge in a mode sealing arrangement or on gear case part upper limb, so that it is fixing when rotated.
This feature allows to produce with assembling process and compared with prior art takes place to change significantly.For example, sealing arrangement also can together form with other sealing arrangement in an operation, for example: the sealing of electronic shell part, electrical motor is sealed with respect to shell and similar sealing.For reaching this purpose, also can especially utilize two assembly injection moldings (2C injection molding), wherein in case first assembly (for example, relative hard shell) solidifies, hole in the mould enlarges so, and then, inject second assembly (for example, relatively soft sealing arrangement) via second injection device.In addition, can promote turbine and pass a sealing arrangement of having used and enter the gear case part, and therefore, only can be placed on the turbine with the top cover cap, therefore can save a large amount of operations according to prior art (referring to Fig. 8) sealing arrangement.
Because cable reel according to the present invention is directly coupled to turbine, particularly, be engaged to the end side of turbine, so window lift systems can optionally be designed to according to the present invention manually or motorized motions and need not other design modification in mode next to the shin.Particularly, identical cable reel, identical base plate (being used for gear cluster or motor-driven gear group are fixed on the guide rail of (for example) cable window lift systems) and identical cover plate can be used for manually reaching in the electronic cable window lift systems.
In order to receive brake spring or the winding spring (wrapspring) that is used for manual cable window lift systems, an engaged element (particularly a, claw-shaped device) can comprise a shoulder is used for receiving brake spring or winding spring with formation pedestal.
According to other aspects of the invention, also provide a kind of motor-driven gear group that is used for self-propelled vehicle cable formula window lift systems.According to the present invention, this motor-driven gear group is characterised in that motorcoupling to gear cluster, and this electrical motor has the driving torque of maximum about 5.7Nm and/or the horsepower output of the highest about 10W.
According to the present invention, a motor-driven gear group like this can be used in the cable window lift systems of the cable window lift systems of anterior motor vehicle automobile door and rear portion motor vehicle automobile door.
Owing to can have significantly less maximum torque according to electrical motor of the present invention, so the outside dimension of motor-driven gear group can be significantly less according to the present invention.According to the present invention, in the motor vehicle automobile door or wait to be incorporated into the structural volume that is contained in the door module on the door and can reduce about 40% or even reduce 50%.In a word, this measure makes and compared with prior art further saves cost significantly.
Description of drawings
Fig. 1 shows according to gear cluster of the present invention with cross sectional drawing;
Fig. 2 shows the engagement of the turbine according to the present invention and the engagement of cable reel with constructed profile;
Fig. 3 shows turbine and cable reel among Fig. 2 with perspective exploded view;
Fig. 4 shows gear cluster according to second embodiment of the invention with cross sectional drawing;
Fig. 5 shows motor-driven gear group shown in Figure 4 with perspective partial view;
Fig. 6 a and 6b with the perspective view shows source in stack-mounted neither with in the stage according to electronic cable window lift systems of the present invention;
Fig. 7 a and 7b with the perspective view shows source in its stack-mounted neither with in the stage according to manual cable window lift systems of the present invention;
Fig. 8 shows the gear cluster that is used for electronic cable window lift systems according to prior art with cross sectional drawing.
At Zhu Tuzhong, identical reference symbol refers to element identical or that carry out identical function basically or element group.
The specific embodiment
Fig. 1 shows according to gear cluster of the present invention with cross sectional drawing.As shown in Figure 1, turbine 10 be contained in by at the bottom of the case 7 with perpendicular among the gear case part 6 that 7 sidewalls 8 that extend are formed at the bottom of the case.From at the bottom of the case 7 vertical outstanding be can be designed to metal or plastic pin and firmly be connected to case at the bottom of 7 trunnion 9.Trunnion 9 is as the rotation axis of turbine 10 with cable reel shown in Fig. 3.The axle drive shaft of electrical motor extends through the cylindrical bore of gear case part 6 left hand edges, and this axle drive shaft front end has a driving worm screw 15 that is meshed with turbine 10.Turbine 10 forms a gear on worm with driving worm screw 15, and its gear is than being defined by the tooth that drives worm screw 15 and the tooth 11 of turbine 10.
According to the present invention, the gear of gear on worm ratio be in from about 1: 38 in about 1: 55 scope, preferably be in from about 1: 42 in about 1: 51 scope, and even more preferably about 1: 47.Gear according to the present invention is in the conventional gear ratio in the scope from about 1: 62 to about 1: 84 than significantly being different from the cable window lift systems.
On tooth 11, turbine 10 have upper limb 29 with sidewall 8 relative be smooth walls shape periphery edge substantially.The top periphery edge of turbine 10 with friction-tight mode (friction-tightmanner) by one substantially C moulding sealing ring around, make sealing member 30 be fixed in basically on the turbine 10 so that itself and the latter fix when rotated in a mode.A formed annular space is by striding across from the sealing member 30 outstanding hook-shaped sealing lips 31 of two classes between turbine 10 top periphery walls and sidewall 8 upper limbs 29, and these sealing lip extruding prop up the inner peripheral wall of sidewall 8 upper limbs 29.Therefore, turbine 10 seals with respect to gear case part 6.For assembling, turbine 10 and sealing member 30 together can be placed on the trunnion and promote it and enter in the gear case part 6.
As shown in Figure 1, a ring around 36 is formed on turbine 10 lower end side, on ring around 36, turbine 10 is held in the gear case part 6, with the power of reducing friction.Perhaps, a corresponding ring around also can be formed on turbine 10 lower end side.Be designed to the upper side of turbine 10 smooth basically and have two grooves 13,14, it is used for cable reel (Fig. 2) is coupled to turbine 10 in a mode so that it is fixing when rotated, sees below the description of Fig. 2 and 3.
Fig. 2 shows the engagement of the turbine according to the present invention and the engagement of cable reel with constructed profile.As shown in Figure 2, cable reel 17 has two claw- shaped devices 19,20 on its lower end side, and these two claw- shaped devices 19,20 are axially outstanding and extend with the class ring-type in a circumferential direction from lower end side.As shown in Figure 2, claw- shaped device 19,20 is engaged on turbine 10 upper side in the corresponding design-calculated groove 13,14 with need not running basically, makes cable reel 17 be engaged in turbine 10 in mode next to the shin.
As shown in Figure 1, on institute's display location of turbine 10, the conical shoulder 37 of trunnion 9 protrudes from the plane that is formed by turbine 10 upper side.Conical shoulder 37 is used for accurately locating cable reel 17 on axis direction.As shown in Figure 2, on institute's display location of cable reel 17, when claw- shaped device 19,20 is received in the groove 13,14 fully, and when the extruding of the conical enlarged of the pass through openings 21 of cable reel 17 props up the conical shoulder 37 of trunnion 9, on axis direction, form a relative narrow space between the lower end side of the upper side of turbine 10 and cable reel 17, this narrow space can be used for compensating any production tolerance.
As shown in Figure 2, one radially outstanding circle-shaped projection 23 is formed on the cable reel 17 lower end side periphery edges, it props up the inner peripheral edge of sealing member 30 (Fig. 1) or overlapping with the latter slightly in the extruding of the institute display location place of cable reel 17, and therefore finishes the sealing of turbine 10 with respect to gear case part 6.
As shown in Figure 2, according to the present invention, cable reel 17 directly is engaged in turbine 10 via claw-shaped device 19,20.Therefore, according to the present invention, without any need for extra damping element (for example, deformable rubber piece) with the torque of damping direct motor drive.This is simple and have more the direct result that cost-benefit design is the following fact, that is: according to the present invention, consider with the prior art of previously known and compare, the remarkable less gear of gear on worm is cable reel 17 corresponding less diameters when, and the maximum driving torque of electrical motor can be selected to significantly less according to the present invention.
Fig. 3 shows turbine and cable reel among Fig. 2 with perspective exploded view.As shown in Figure 3, two grooves 13,14 are on the pass through openings 16 diametric opposite sides.In the groove 13,14 each is connected to each other by two peripheral walls that move with one heart with respect to pass through openings and with these peripheral walls and the two side of extension is radially formed.As shown in Figure 3, the profile of the claw- shaped device 19,20 of two grooves 13,14 and respective design differs from one another, but makes the angle clear definition of cable reel 17 with respect to turbine 10.The those skilled in the art will understand easily that any other lock or latch component also can be used to cable reel 17 is connected to turbine 10 in a mode, so that it is fixing when rotated.
Spiral guide slot 18 is positioned on the outer periphery of cable reel 17, guides the cable of cable window lift systems (Fig. 7) in this guide groove.Being formed on cable reel 17 upper side 25 is a cable type close nipple socket 26 to be used for the cable close nipple of receiving cable formula window lift systems cable, and this cable close nipple socket tangentially extends basically.Cable close nipple socket 26 leads to cable sleeve 27 and enters in the deflecting region 28, herein, makes cable deflection enter and goes up guide groove 18 most.On cable reel 17 lower end side, form a corresponding cable close nipple socket, to be used for the other end of receiving cable formula window lift systems cable.
As shown in Figure 3, claw-shaped device 20 has a ridge or projection 24 on axis direction, make (shown in Fig. 7 a) if use manual cable window lift systems, then available socket receives manual cable window lift systems 100 (Fig. 7 winding spring a) or the end 58 that curves inwardly of brake spring 57.
According to the present invention, the external diameter of cable reel 17 is significantly more less than the external diameter in the conventional cable reel situation of electronic cable window lift systems.According to the present invention, the diameter of cable reel 17 is in the scope from about 22mm to about 30mm, preferably be in the scope from about 24mm to about 28mm, and even more preferably about 26mm.According to the present invention, show that gear cluster can be used for manually reaching electrically in the cable window lift systems on self-propelled vehicle Qianmen and the back door.
Fig. 4 shows gear cluster according to second embodiment of the invention with cross sectional drawing.As shown in Figure 4, according to second embodiment, annular seal 30 is around the upper limb 29 of gear case part 6 sidewalls 8.One upper end sealing lip 31 from sealing member 30 a radially inwardly outstanding and lower end sealing lip 31 radially inwardly outstanding from sealing member 30 in the hook-shaped mode of class basically.Sealing member 30 is fixed on the upper limb 29 and in a mode in a friction-tight mode and is fixed thereon so that it is fixing when rotated.On institute's display location of turbine 10, sealing lip 31 extruding prop up turbine 10 upper end periphery edges to seal turbine 10 with respect to gear case part 6.For assembling, at first, can be placed in sealing member 30 on the upper limb 29 or be formed at herein.Then, be placed in turbine 10 on the trunnion 9 and promote it and pass sealing member 30 and enter in the gear case part 6.
Preferably, produce gear cluster via two assembly ejection forming methods.At first, by use first, hard relatively assembly injects mould with shell, then, the cavity of this mould enlarge and via second injection device inject second, soft relatively assembly, in single job, whole sealing members (for example, be used for sealed plug-in electronic component and electrical motor (referring to Fig. 6 b) and be used for sealing turbine) are injected on the shell.
Fig. 5 shows the motor-driven gear group that is used for cable window lift systems shown in Figure 4 with perspective partial view.As shown in Figure 5, gear case part 6 places the front end of shell 2, and shell 2 has an engine case part 3, and (Fig. 6 a) and be used for receiving axle drive shaft 14 to be used for fixing electrical motor.Provide numerous non-breathing zones 4 on the shell 2, motor-driven gear group 1 is fixed on the motor vehicle automobile door being used for.The carbon brush at promotion control motor and plug-in type electromagnetic sub-element pass insertion opening 5 from a side and enter the shell 2, make the carbon brush extruding prop up the commutator on the axle drive shaft 14.What be fixed in axle drive shaft 14 front ends is the driving worm screw (not shown) that is meshed with turbine 10.
Consider compared with prior art remarkable less diameter and the correspondingly less gear ratio of gear on worm of cable reel, can utilize electrical motor with significantly less maximum driving torque and lower-wattage output according to the present invention.In general, therefore the feature of motor-driven gear group 1 is remarkable small construction volume, make the remarkable small construction volume of the motor-driven gear group that is used for holding cable window lift systems according to the present invention must be contained in motor vehicle door or the door module, and the former will be received by the latter.
Fig. 6 a and 6b with the perspective view shows source in stack-mounted neither with the electronic cable window lift systems in the stage according to the present invention.Cable window lift systems 100 comprises cable 53, its mode with circulation or rotation is directed and comes deflection at deflecting region 55 via deflection roll 56, and its end points is received in the upper end of cable reel 17 cable close nipple socket 26 and lower end cable close nipple socket.Base plate 52 is used for that motor-driven gear group 1 is fixed in guide rail 54 and/or is fixed in a module and/or is fixed on the car door.For assembling, at first, shown in Fig. 6 a, cable reel 17 is placed on the trunnion of base plate 52 and two cable close nipples of cable 53 are fixed on the cable close nipple seat.Then, shown in Fig. 6 b, motor-driven gear group 1 is placed on the base 52, electrical motor 50 is fixed on the shell 2, make the claw- shaped device 19,20 of cable reel 17 be engaged in the corresponding recesses of turbine.Then, the motor-driven gear group is connected on the base plate 52.
Fig. 7 a and 7b with the perspective view shows source in its stack-mounted neither with the manual cable window lift systems in the stage according to the present invention.According to the present invention, cable window lift systems 100 is configured tentatively in the same manner.According to the present invention, can utilize the identical base plate 52 of base plate with the elevator system of electrical motor vehicle window shown in Fig. 6 a and the 6b.Shown in Fig. 7 a, cable reel 17 is placed on the trunnion of base plate 52, and the cable close nipple of cable 53 is fixed on the cable reel 17 associated cables close nipple sockets.From Fig. 7 a as seen, the claw-shaped device 20 of cable reel 17 has ridge 24, makes that can be the end 58 that curves inwardly that receives winding spring shown in Fig. 7 a or brake spring 57 provides a pedestal.Shown in Fig. 7 b, being placed on the cable reel 17 is cylindrical shell or braking leather cup 61, and it has a plate 62 that is engaged with the crank shaft bolt 59 of manual window lift systems.Crank shaft bolt 59 has tooth 60 at its front end.With a known way that winding spring or brake spring 57 is fixing.
In a word, therefore, can reach following advantage according to the present invention, particularly:
(1) gear cluster can optionally be used for manually or drive cable formula window lift systems electrically.
(2) the motor-driven gear group can optionally be used for motor vehicle front end or rear portion vehicle window.
(3) cable reel, base plate and gear case part can design in the same manner.
(4) can use electrical motor with significantly less maximum driving torque.
(5) can be omitted in damping element (for example, between turbine and cable reel) in the gear case;
Do not require and be used for the conical trough of belt tooth that it is connected with turbine or the assembly of supporting damping element on the cable reel.
(6) structural volume of motor-driven gear group is significantly less according to the present invention.
(7) all sealing members can be injected via two assemblies and are shaped and are formed on the gear case in single job.
(8) can omit and be used for covering the extra cover plate that is contained in the turbine in the gear case part.
In a single day the those skilled in the art studies this description, will understand easily: the present invention who is defined in not breaking away from by appended claims protects under the prerequisite of notion and category, can carry out numerous changes and correction.Therefore, so change is intended to be included among the present invention clearly with correction.
The present invention advocates the preceence from No. the 103 42074.6, the German patent application case of on September 10th, 2003 application, and the full text of this case clearly is incorporated herein with way of reference.
The element tabulation
1 motor-driven gear group
2 shells
3 engine housing parts
4 fixed areas
5 insert opening
6 gear-box parts
At the bottom of 7 the casees
8 sidewalls
9 trunnions
10 turbines
11 teeth
12 grooves
13 grooves
14 axle drive shafts
15 drive worm screw
16 pass through openings
17 cable reels
18 spiral guide slots
19 claw-shaped devices
20 claw-shaped devices
21 pass through openings
22 pedestals
23 circle-shaped projections
24 projections
25 upper side
26 cable type close nipple sockets
27 carbon brush
28 deflecting regions
29 upper limbs
30 sealing members
31 sealing lips
32 upper end case lids
35 set collars
36 ring arounds
37 shoulders
39 rubber damping elements
40 drive claw-shaped device
41 conical trough of belt teeth
50 electrical motors
51 plug-in type electromagnetic sub-elements
52 base plates
53 cables
54 guide rails
55 deflecting regions
56 deflection roll
57 winding springs or brake spring
58 ends that curve inwardly
59 crank shaft bolts
60 teeth
61 shells or braking leather cup
62 plates
100 cable window lift systems

Claims (15)

1. gear cluster that is used for self-propelled vehicle cable formula window lift systems, it comprises an actuating device and a gear mechanism, this gear mechanism is cooperated with this actuating device and is coupled on the cable reel of rotary installation, to be used for reeling and the cable of unwinding cable window lift systems, wherein, the diameter of this cable reel is in the scope that is in from about 22mm to about 30mm and preferably is in the scope from about 24mm to about 28mm, and wherein the gear of this gear mechanism ratio be in from about 1: 38 in about 1: 55 scope, and preferably be in from about 1: 42 in about 1: 51 scope.
2. gear cluster according to claim 1, wherein with this cable reel so design so that this gear cluster can optionally be used for electronic and manual driving device one in.
3. gear cluster according to claim 1, wherein this cable reel one cable type operation window lift systems that can optionally be designed on the self-propelled vehicle Qianmen is operated in one in the window lift systems with the cable type on the self-propelled vehicle back door.
4. gear cluster according to claim 1, wherein this cable reel directly and is coupled in this gear mechanism with need not to use extra damping element.
5. gear cluster according to claim 4, wherein this cable reel has at least two engaged elements on the one end side, these at least two engaged elements are engaged in mode next to the shin on two opposition elements on the end side of this turbine at least, and these opposition element design become corresponding to these engaged elements.
6. gear cluster according to claim 5 wherein is arranged in these engaged elements on the opposite side of this cable drum diameter direction.
7. gear cluster according to claim 5 wherein is designed to these engaged elements the projection on this cable reel end side, and these opposition element design are become groove on this turbine end side, and these groove design are become corresponding to these projections.
8. gear cluster according to claim 4, wherein a turbine of this gear mechanism is contained in the housing parts, so that a sealing arrangement seals this turbine with respect to this housing parts.
9. gear cluster according to claim 8, wherein the sealing device ring is around the upper limb of this turbine.
10. gear cluster according to claim 8, wherein the sealing device ring is around the upper limb of this housing parts.
11. gear cluster according to claim 6, it optionally is designed for manually and one in the Vidacare corp.
12. gear cluster according to claim 11, wherein an engaged element has a shoulder, and it is used for receiving a brake spring or winding spring in the on the other hand moving cable window lift systems.
13. gear cluster according to claim 11, wherein being provided on the shell is the non-breathing zone that is used for fixing this gear cluster, wherein these non-breathing zones for one manually or a motor-driven gear group be identical.
14. a motor-driven gear group that is used for self-propelled vehicle cable formula window lift systems, it comprises an electrical motor that is coupled to this gear cluster, wherein the driving torque maximum of this electrical motor be the horsepower output of about 5.7nm and/or this electrical motor the highest be about 10W.
15. motor-driven gear group according to claim 14 wherein becomes to be used for a cable window lift systems and a cable window lift systems that is used for a self-propelled vehicle back door on the self-propelled vehicle Qianmen with this motor designs.
CNB2004100745650A 2003-09-10 2004-09-08 Gear unit for cable window lift systems unit for manual and motor-driven operations Active CN100480083C (en)

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DE10342074.6 2003-09-10
DE10342074A DE10342074B4 (en) 2003-09-10 2003-09-10 Gear unit and motor-gear unit for rope windows

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CN1593967A true CN1593967A (en) 2005-03-16
CN100480083C CN100480083C (en) 2009-04-22

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EP (2) EP2230371B1 (en)
JP (1) JP4563119B2 (en)
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ES (1) ES2581433T3 (en)

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JP4563119B2 (en) 2010-10-13
DE10342074A1 (en) 2005-04-07
JP2005083192A (en) 2005-03-31
EP1514989A2 (en) 2005-03-16
EP2230371B1 (en) 2016-04-06
EP2230371A3 (en) 2012-02-22
CN100480083C (en) 2009-04-22
US20080093496A1 (en) 2008-04-24
DE10342074B4 (en) 2012-11-22
EP1514989A3 (en) 2009-01-28
US20050067521A1 (en) 2005-03-31
ES2581433T3 (en) 2016-09-05
EP2230371A2 (en) 2010-09-22

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