CN1580636A - Toxic gas treatment device and method in vortex reaction chamber - Google Patents
Toxic gas treatment device and method in vortex reaction chamber Download PDFInfo
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- 238000000034 method Methods 0.000 title claims abstract description 57
- 239000002341 toxic gas Substances 0.000 title claims abstract description 52
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- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 10
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 claims description 10
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Abstract
本发明是提供一种旋涡式反应腔毒性气体处理装置及方法,使进入反应腔的气体是以切线方向进入反应腔,如此由其产生速度场的分布,具有将反应器及其随后通道的内壁面洗刷的功能,减少毒性气体于裂解过程中所生的小分子固体堆积于反应器内壁,进而延长反应器需做定期清洗的时间;此外,本发明为使气体将反应腔内壁所刷洗下来的小分子固体能被更有效的处理,更将后续的水槽组依功能区分为第一水槽及第二水槽两大部分,可有效将水槽组内悬浮于水面表面小分子全部带出。
The present invention provides a vortex-type reaction chamber toxic gas treatment device and method, so that the gas entering the reaction chamber enters the reaction chamber in a tangential direction, so that the distribution of the velocity field generated by the device has the function of scrubbing the inner wall surface of the reactor and its subsequent channels, reducing the accumulation of small molecular solids generated by the toxic gas during the cracking process on the inner wall of the reactor, thereby extending the time required for regular cleaning of the reactor; in addition, in order to more effectively treat the small molecular solids scrubbed off the inner wall of the reaction chamber by the gas, the present invention further divides the subsequent water tank group into two major parts, namely the first water tank and the second water tank, according to the function, which can effectively take out all the small molecules suspended on the surface of the water in the water tank group.
Description
技术领域technical field
本发明定关于一旋涡式反应腔毒性气体处理装置及方法,特别是关于一种洗刷反应器的内壁面方式,不需外力即可将气体引入反应腔中,用以减少毒性气体于裂解过程中所生的小分子固体堆积于反应器内壁,进而延长反应器需做定期清洗的时间。The present invention relates to a toxic gas treatment device and method in a vortex reaction chamber, in particular to a method of washing the inner wall of the reactor, which can introduce gas into the reaction chamber without external force, so as to reduce the toxic gas in the cracking process The generated small molecular solids accumulate on the inner wall of the reactor, thereby prolonging the time for which the reactor needs to be cleaned regularly.
背景技术Background technique
全气化物定温室管制气体之一,其中SF6、HFCs及PFCs等主要为人造的温室气体成分。虽然HFCs及PFCs不会耗损臭氧层,但皆为强效温室气体,其高全球温暖化潜势指数值(Global Waring Potental or GWP)高过二氧化碳千倍,能停留在大气层中相当长时间,具极长的生命期,在大气中的累积效应为不可逆的。近年来半导体制程(如在干蚀刻化学气相沉积的清腔程序等)广泛地使用CF4、C2F6、C3F8、NF3等氟化物(Perfluorocompounds or PFCs)做为制程气体,而这些气体仅少部分在制程中真正被使用掉,剩余的大部分如:化学气相沉积制程中(ChemicalVapor Deposition;CVD)约剩余90%则当作废气排放,造成温室效应的重要来源。由于半导体产业发达的各国已有共同认知及协议未来将制定法规减少PFCs气体的排放,台湾半导体产业亦将受到此协议的约束。但目前半导体设备元件的制造技术中全氟化物的使用量随着半导体制程的进步与日俱增,因此需要管制与处理避免环境公害的产生,以及采用新的PFCs废气处理系统,以因应未来更加严苛的废气排放标准。All gases are one of the regulated greenhouse gases, among which SF 6 , HFCs and PFCs are mainly man-made greenhouse gas components. Although HFCs and PFCs do not deplete the ozone layer, they are both potent greenhouse gases. Their high Global Warming Potential (GWP) is a thousand times higher than that of carbon dioxide, and they can stay in the atmosphere for a long time. Long lifetime, cumulative effect in the atmosphere is irreversible. In recent years, the semiconductor process (such as the cleaning process of dry etching chemical vapor deposition, etc.) has widely used CF 4 , C 2 F 6 , C 3 F 8 , NF 3 and other fluorides (Perfluorocompounds or PFCs) as process gases, and Only a small part of these gases is actually used in the manufacturing process, and most of the rest, such as: about 90% of the chemical vapor deposition process (Chemical Vapor Deposition; CVD) is discharged as waste gas, causing an important source of greenhouse effect. Since countries with developed semiconductor industries have a common understanding and agreement to formulate regulations to reduce PFCs gas emissions in the future, Taiwan's semiconductor industry will also be bound by this agreement. However, the use of perfluorinated compounds in the manufacturing technology of semiconductor equipment components is increasing day by day with the progress of semiconductor manufacturing processes. Therefore, it is necessary to control and treat them to avoid environmental hazards, and to adopt a new PFCs waste gas treatment system to cope with more stringent future conditions. Exhaust emission standards.
目前毒性气体废气处理装置,以高温裂解及洗涤除害的设计原理为主的装置拥有最佳的效能,是使用电浆方式(plasma)进行高温裂解。如图1所示,其特征在于引入废气与电浆直接作用,再进入反应腔内处理,并于反应腔出口处设置一喷水器组,废气经过喷水器组降温后,再引入一湿式洗涤塔处理后予以排放,此一湿式洗涤塔的循环用水设有一水槽供应。At present, the toxic gas waste gas treatment device, based on the design principle of pyrolysis and washing, has the best performance, and uses plasma method (plasma) for pyrolysis. As shown in Figure 1, it is characterized in that the waste gas is introduced into the reaction chamber to directly interact with the plasma, and then enters the reaction chamber for treatment, and a sprinkler group is installed at the outlet of the reaction chamber. After the waste gas is cooled by the sprinkler group, it is introduced into a wet The scrubber is discharged after treatment, and the circulating water of this wet scrubber is provided with a water tank for supply.
其运作如下:反应器110包括废气进口111、电浆火炬112、反应腔113三个部分,其中该反应腔内部是以耐火断热材料构筑而成。电浆火炬112经所生的极高温束流与由废气进口111进入的毒性气体废气,在反应腔113中毒性气体废气瞬间被热解、原子化或离子化,形成如氢(H2)、一氧化碳(CO)、二氧化碳(CO2)和氟化氢(HF)等的产物。接续,在反应器110的反应腔113出口处,设置一喷水器组120,由此喷出的水雾吸收热量使产物迅速降温,并溶解产物中的部分氟化氢(HF)。而其余落下于水槽表面的产物,水槽再以底部排水方式将废水排出。因高温影响气体的溶解度,所以在产物经喷雾冷却后,通过一过滤器140过滤杂质及固体物,再将废气引入一湿式洗涤塔150内部填有高表面积填充物。毒性气体废气在经过此一湿式洗涤塔150时,其夹带的固体物,例如,含硅粉末等,可以被洗净滤除,同时氟化氢在此也被吸收,于处理氟化氢产物时,喷出的水雾可加硷液中和氟化氢酸性。但依现况而言,在科学园区设有废水处理场,通常含氟废水可由废水处理场处理,因此,水槽的储水可做批次排放或连续排放至废水处理场即可。当废气来源所提供的气流静压不足时,湿式洗涤塔150后端可加置一风车160以补足静压,顺利排出设计的风量值。Its operation is as follows: the reactor 110 includes three parts: an exhaust gas inlet 111 , a plasma torch 112 , and a reaction chamber 113 , wherein the interior of the reaction chamber is constructed of refractory and heat-insulating materials. The extremely high-temperature beam generated by the plasma torch 112 and the toxic gas waste gas entering through the waste gas inlet 111 are instantly pyrolyzed, atomized or ionized in the reaction chamber 113 to form hydrogen (H 2 ), Products of carbon monoxide (CO), carbon dioxide (CO 2 ) and hydrogen fluoride (HF). Next, at the outlet of the reaction chamber 113 of the reactor 110, a water sprayer group 120 is set, so that the sprayed water mist absorbs heat to rapidly cool down the product and dissolve part of the hydrogen fluoride (HF) in the product. For the rest of the products that fall on the surface of the water tank, the water tank will discharge the waste water by means of bottom drainage. Because high temperature affects the solubility of the gas, after the product is spray cooled, impurities and solids are filtered through a filter 140, and then the waste gas is introduced into a wet scrubber 150 filled with high surface area fillers. When the toxic gas waste gas passes through this wet scrubber 150, the entrained solids, such as silicon-containing powder, etc., can be washed and filtered, and hydrogen fluoride is also absorbed here. Water mist can be added with lye to neutralize the acidity of hydrogen fluoride. However, according to the current situation, there is a wastewater treatment plant in the Science Park, and fluorine-containing wastewater can usually be treated by the wastewater treatment plant. Therefore, the water stored in the tank can be discharged in batches or continuously to the wastewater treatment plant. When the static pressure of the airflow provided by the waste gas source is insufficient, a windmill 160 can be installed at the rear end of the wet scrubber 150 to supplement the static pressure and discharge the designed air volume smoothly.
惟现有技术中,为增进毒性气体废气处理效率,由半导体及其他工业制程所产生的有害废气,例如:C2F6、SiH4、CF4、NF3、CHF3等往往同时于反应器中处理反应。其反应方程序如下:However, in the existing technology, in order to improve the efficiency of toxic gas waste gas treatment, harmful waste gas produced by semiconductor and other industrial processes, such as: C 2 F 6 , SiH 4 , CF 4 , NF 3 , CHF 3 , etc. are often simultaneously in the reactor Handle the reaction. Its reaction formula procedure is as follows:
其中所有废气反应的产物皆为气体,除SiH裂解后所生的SiO2固体容易吸附于反应器内壁,为维持反应器效能,需更频繁的清洗内壁,故有降低设备寿命及提高企业成本的缺点。The products of all waste gas reactions are gases, except that the SiO2 solid produced after SiH cracking is easily adsorbed on the inner wall of the reactor. In order to maintain the performance of the reactor, the inner wall needs to be cleaned more frequently, so it has the effect of reducing the life of the equipment and increasing the cost of the enterprise. shortcoming.
发明内容Contents of the invention
本发明的主要目的在于一种旋涡式反应腔毒性气体处理装置及方法,在不需外力的状况下即可将气体引入反应腔中,在进行反应的同时刷洗反应器的内壁面吸附的小分子固体。The main purpose of the present invention is a device and method for treating toxic gas in a vortex reaction chamber. The gas can be introduced into the reaction chamber without external force, and the small molecules adsorbed on the inner wall of the reactor are scrubbed while the reaction is in progress. solid.
本发明的另一目的在于一种旋涡式反应腔毒性气体处理装置及方法,利用反应的气体气体造成速度场所生的力洗刷内壁面吸附的小分子固体。Another object of the present invention is a device and method for treating toxic gas in a vortex reaction chamber, which uses the force generated by the velocity field caused by the reacted gas to wash away the small molecular solids adsorbed on the inner wall surface.
本发明的另一目的在于一种旋涡式反应腔毒性气体处理装置,在第一水槽与第二水槽设有连接水管,有效的将小分子由第一水槽带出。Another object of the present invention is a toxic gas treatment device in a vortex reaction chamber. A connecting water pipe is provided between the first water tank and the second water tank to effectively take small molecules out of the first water tank.
本发明的技术方案是:Technical scheme of the present invention is:
本发明一种旋涡式反应腔毒性气体处理方法,其特征在于,包含:A method for treating toxic gas in a vortex reaction chamber of the present invention is characterized in that it comprises:
(a)废气通过火炬进入反应腔,其所述废气在所述反应腔瞬间被热解形成废气产物,其所述的废气产物为气态分子和固体小分子的组成;(a) waste gas enters the reaction chamber through the torch, and the waste gas is instantly pyrolyzed in the reaction chamber to form waste gas products, and the waste gas products are composed of gaseous molecules and small solid molecules;
(b)由所述的反应腔的一反应腔气体入口引入气体,由其引入气体的速度场所生的力洗刷所述反应腔内壁,将附着在所述反应腔内壁的所述固体小分子清除;(b) Introduce gas from a reaction chamber gas inlet of the reaction chamber, and the force generated by the velocity field of the introduced gas scrubs the inner wall of the reaction chamber to remove the small solid molecules attached to the inner wall of the reaction chamber ;
(c)所述气态分子经由一水槽组溶解所述气态分子中部分氟化氢并带走漂浮在所述水槽组水表面的所述固体小分子;和(c) the gaseous molecules dissolve part of the hydrogen fluoride in the gaseous molecules through a water tank set and take away the solid small molecules floating on the water surface of the water tank set; and
(d)湿式洗涤塔处理剩余的所述气态分子和固体小分子。(d) Wet scrubbers process the remaining said gaseous molecules and solid small molecules.
其中所述的反应腔是包含废气进口、一火炬、一反应腔、一反应腔空气入口。Wherein the reaction chamber includes an exhaust gas inlet, a torch, a reaction chamber, and an air inlet of the reaction chamber.
其中所述的火炬是为电浆方式、电热方式和瓦斯方式其中之一形成。Wherein said torch is formed for one of plasma mode, electrothermal mode and gas mode.
其中所述的反应腔气体入口数目可为复数。The number of gas inlets in the reaction chamber can be plural.
其中所述的反应腔与所述的反应腔气体入口成垂直,使所述气体是以切线方向进入所述反应腔。Wherein the reaction chamber is perpendicular to the gas inlet of the reaction chamber, so that the gas enters the reaction chamber in a tangential direction.
其中所述气体是为惰性气体如氮气。Wherein said gas is an inert gas such as nitrogen.
其中所述水槽组包含一个水槽,与所述反应腔相连。Wherein the water tank group includes a water tank connected with the reaction chamber.
其中所述水槽组包含有第一、第二水槽,其中与反应腔间的位置关系,由上至下依序是反应腔、第一水槽和与第二水槽,其中所述第一水槽与所述第二水槽间由一连接器连接。Wherein the water tank group includes first and second water tanks, and the positional relationship with the reaction chamber is the reaction chamber, the first water tank and the second water tank in sequence from top to bottom, wherein the first water tank and the The second sinks are connected by a connector.
其中连接器上端开口在其连接的上水槽内突出底部,接近但低于正常水面处,其下端开口则在其连接的下水槽内部,用以带走步骤(c)中漂浮于水表面所述的固体小分子。The upper opening of the connector protrudes from the bottom of the connected upper tank, which is close to but lower than the normal water surface, and the lower end opening of the connector is inside the connected lower tank, which is used to take away the floating on the water surface in step (c). solid small molecules.
本发明一种旋涡式反应腔毒性气体处理方法,其特征在于,包含:A method for treating toxic gas in a vortex reaction chamber of the present invention is characterized in that it comprises:
(a)废气经由废气进口引入反应腔中,由火炬提供高热让所述废气进行裂解形成的由气态分子和固体小分子组成的废气产物,其中所述废气进口与所述反应腔成垂直;(a) waste gas is introduced into the reaction chamber through the waste gas inlet, and the waste gas product composed of gaseous molecules and solid small molecules is formed by cracking the waste gas by providing high heat from the torch, wherein the waste gas inlet is perpendicular to the reaction chamber;
(b)所述气态分子经由一水槽组溶解所述气态分子中部分氟化氢并带走漂浮在所述水槽组水表面的所述固体小分子;和(b) the gaseous molecules dissolve part of the hydrogen fluoride in the gaseous molecules through a water tank set and take away the small solid molecules floating on the water surface of the water tank set; and
(c)湿式洗涤塔处理剩余的所述废气产物。(c) A wet scrubber treats the remainder of said off-gas product.
其中所述的反应腔是包含废气进口、一火炬、一反应腔。Wherein said reaction chamber includes exhaust gas inlet, a torch and a reaction chamber.
其中所述的火炬是为电浆方式、电热方式和瓦斯方式其中之一形成。Wherein said torch is formed for one of plasma mode, electrothermal mode and gas mode.
其中所述的废气进口数目可为复数。Wherein the number of exhaust gas inlets may be plural.
其中所述的废气进口由于所述反应腔垂直,其当引入所述废气产生的速度场所生的力可洗刷所述反应腔内壁。Wherein the exhaust gas inlet is vertical to the reaction chamber, the force generated by the velocity field generated when the exhaust gas is introduced can wash the inner wall of the reaction chamber.
其中所述的水槽组包含一个水槽,与所述反应腔相连。The water tank set includes a water tank connected with the reaction chamber.
其中所述的水槽组包含有第一、第二水槽,其中与反应腔间的位置关系,由上至下依序是反应腔、第一水槽和与第二水槽,其中所述第一水槽与所述第二水槽间由一连接器连接。Wherein said water tank group includes first and second water tanks, and the positional relationship with the reaction chamber, from top to bottom, is the reaction chamber, the first water tank and the second water tank, wherein the first water tank and the reaction chamber The second sinks are connected by a connector.
其中所述的连接器,上端开口在其连接的上水槽内突出底部,接近但低于正常水面处,其下端开口则在其连接的下水槽内部,用以带走步骤(b)中漂浮于水表面所述的固体小分子。The connector mentioned therein has an upper opening protruding from the bottom of the connected upper tank, which is close to but lower than the normal water surface, and its lower end opening is inside the connected lower tank to take away the floating water in step (b). Solid small molecules described on the water surface.
本发明一种旋涡式反应腔处理毒性气体装置,其特征在于,包含:A device for treating toxic gases in a vortex reaction chamber according to the present invention is characterized in that it comprises:
一反应腔;a reaction chamber;
一反应腔气体入口,位于所述反应腔上并与所述的反应腔成垂直,使气体是以切线方向进入所述的反应腔;A reaction chamber gas inlet, located on the reaction chamber and perpendicular to the reaction chamber, so that the gas enters the reaction chamber in a tangential direction;
一水槽组,其中所述的水槽组与所述反应腔相连接;以及A tank set, wherein the tank set is connected to the reaction chamber; and
一湿式洗涤塔,其中所述的水槽组与所述的湿式洗涤塔相连;A wet scrubber, wherein the tank group is connected to the wet scrubber;
其中废气与火炬直接混合进入所述反应腔内反应,在反应中外来气体将被引入所述反应腔气体入口用以带走吸附于所述反应腔内壁的反应后固体小分子;而后,反应后部份产物落于所述水槽组后经过分离及沉淀过程后排放,其余部分再引入所述湿式洗涤塔处理后予以排出。The exhaust gas and the torch are directly mixed into the reaction chamber for reaction, and the foreign gas will be introduced into the gas inlet of the reaction chamber during the reaction to take away the reacted solid small molecules adsorbed on the inner wall of the reaction chamber; then, after the reaction Part of the product falls into the tank group and is discharged after being separated and precipitated, and the rest is introduced into the wet washing tower for treatment and then discharged.
其中的反应腔包含至少一废气进口组和所述火炬所组成。The reaction chamber is composed of at least one exhaust gas inlet group and the torch.
其中所述反应腔气体入口可为复数个。Wherein the gas inlets of the reaction chamber may be plural.
其中所述的火炬是为电浆方式、电热方式和瓦斯方式中其中之一形成。Wherein said torch is formed for one of them in plasma mode, electric heating mode and gas mode.
其中所述的反应腔的气体进口数目可为复数。The number of gas inlets in the reaction chamber can be plural.
其中所述的外来的气体由于与所述反应腔垂直,其当引入所述气体产生的速度场所生之力可洗刷所述反应腔内壁。Wherein the external gas is perpendicular to the reaction chamber, and the force generated by the velocity field generated when the gas is introduced can wash the inner wall of the reaction chamber.
其中所述的外来气体是为惰性气体如氮气。Wherein said foreign gas is an inert gas such as nitrogen.
其中所述的水槽组包含有第一、第二水槽,其中与所述反应腔间的位置关系,由上至下依序是反应腔、第一水槽和与第二水槽,其中所述第一水槽与所述第二水槽间由一连接器连接。Wherein said water tank group includes first and second water tanks, and the positional relationship between it and the reaction chamber, from top to bottom, is the reaction chamber, the first water tank and the second water tank, wherein the first The water tank is connected with the second water tank by a connector.
本发明一种旋涡式反应腔处理毒性气体装置,其特征在于,包含:A device for treating toxic gases in a vortex reaction chamber according to the present invention is characterized in that it comprises:
一反应腔,其中一废气进口位于所述反应腔上且与所述的反应腔成垂直,使废气是以切线方向进入所述的反应腔;A reaction chamber, wherein a waste gas inlet is located on the reaction chamber and is perpendicular to the reaction chamber, so that the waste gas enters the reaction chamber in a tangential direction;
一水槽组,其中所述的水槽组与所述反应腔相连接;以及A tank set, wherein the tank set is connected to the reaction chamber; and
一湿式洗涤塔,其中所述的水槽组与所述的湿式洗涤塔相连;A wet scrubber, wherein the tank group is connected to the wet scrubber;
其中废气由所述废气进口与火炬直接混合进入所述反应腔内反应,并同时带定吸附于所述反应腔内壁上反应后的固体小分子;而后反应产物落于所述水槽组后经过分离及沉淀过程后排放,其余部分再引入所述湿式洗涤塔处理后予以排出。The exhaust gas is directly mixed with the exhaust gas inlet and the torch into the reaction chamber for reaction, and at the same time, it carries the solid small molecules adsorbed on the inner wall of the reaction chamber after reaction; then the reaction products fall into the water tank group and are separated and discharge after the precipitation process, and the rest is then introduced into the wet scrubber for treatment and then discharged.
其中的反应腔包含至少所述废气进口组和火炬所组成。The reaction chamber is composed of at least the waste gas inlet group and the torch.
其中所述废气进口可为复数个。Wherein the exhaust gas inlets may be plural.
其中所述的火炬是为电浆方式、电热方式和瓦斯方式中其中之一。The torch described therein is one of plasma mode, electric heating mode and gas mode.
其中所述水槽组包含一个水槽,与所述反应腔相连。Wherein the water tank group includes a water tank connected with the reaction chamber.
其中所述水槽组包含有第一、第二水槽,其中与所述反应腔间的位置关系,由上至下依序是反应腔、第一水槽和与第二水槽,其中所述第一水槽与所述第二水槽间由一连接器连接。Wherein the water tank group includes first and second water tanks, and the positional relationship with the reaction chamber is, from top to bottom, the reaction chamber, the first water tank and the second water tank, wherein the first water tank It is connected with the second sink by a connector.
附图说明Description of drawings
为进一步说明本发明的技术内容,以下结合实施例及附图详细说明如后,其中:In order to further illustrate the technical content of the present invention, the following detailed description is as follows in conjunction with the embodiments and accompanying drawings, wherein:
图1是现有技术毒性气体废气处理装置。Fig. 1 is a prior art toxic gas waste gas treatment device.
图2是本发明实施例毒性气体废气燃烧炉焚化处理装置。Fig. 2 is the incineration treatment device of the toxic gas waste gas combustion furnace according to the embodiment of the present invention.
图3A和B是本发明的制程排气口上下游,正面剖面速度场的模拟图。3A and B are the simulation diagrams of the velocity field in the front section of the upstream and downstream of the process exhaust port of the present invention.
具体实施方式Detailed ways
本发明可运用在工厂为处理全氟化物(PFCs)的废气时,引入气体形成旋涡气流用以清洗在燃烧全氟化物(PFCs)过程中会附着于反应腔内壁的产物。The present invention can be applied in the factory to process the waste gas of perfluorinated compounds (PFCs), introducing gas to form a vortex flow to clean the products that will adhere to the inner wall of the reaction chamber during the process of burning the perfluorinated compounds (PFCs).
请参阅图2,为本发明毒性气体废气燃烧炉焚化处理装置。与一般废气燃烧炉焚化处理相同是先引入废气与电浆直接混合,再进入反应腔内处理,再于反应腔出口处设置一喷水器组,将废气及其所携带的固体小分子经过喷水器组降温后,引入一湿式洗涤塔处理后予以排放,且此一湿式洗涤塔的循环用水设有一水槽供应的。不同的是:处理过程中本发明的处理装置引入气体,由其气体产生的速度场所生的力洗刷反应器的内壁吸附的固体小分子。其运作方式如下:Please refer to Fig. 2, which is the incineration treatment device of the toxic gas waste gas combustion furnace of the present invention. The same as the incineration treatment of general waste gas incinerators, the waste gas is firstly introduced and mixed with plasma directly, and then enters the reaction chamber for treatment. After the water unit cools down, it is introduced into a wet scrubber for treatment and then discharged, and the circulating water of this wet scrubber is supplied by a water tank. The difference is: the treatment device of the present invention introduces gas during the treatment process, and the force generated by the velocity field generated by the gas scrubs the small solid molecules adsorbed on the inner wall of the reactor. It works like this:
电浆反应器310包括一废气进口311、一电浆火炬312、一反应腔313、一反应腔气体入口314四个部分,其中反应腔内部是以耐火断热材料构筑而成,在电浆火炬加热下,可形成高温环境。毒性气体废气由废气进口311进入反应腔313,通过电浆火炬312的极高温(10,000℃)电浆束流,毒性气体废气在反应腔313中,瞬间被热解、原子化或离子化,其化学键因而被瓦解摧毁,形成一些简单易于处理的分子或原子如氢、一氧化碳、二氧化碳和氟化氢等,并产生易吸附于内腔表面的固体小分子如二氧化硅等含硅粉末。The plasma reactor 310 includes four parts: an
为了清除内腔表面的固体分子,本发明是在反应腔313本体制作出一个以上与腔体垂直的反应腔气体入口314用以引入气体,使气体入口方向是以切线方向进入反应腔,由其引入气体的速度场所生的力洗刷反应器及其随后通道的内壁。由于,在进行燃烧废气过程中,其反应腔313内为负压状态。因此,不需任何外力协助即可将气体由反应腔气体入口314引入反应腔313中,其所述引入的气体以不参与反应的惰性气体为主如:氮气。In order to remove solid molecules on the surface of the inner chamber, the present invention makes more than one reaction
为达到清除反应腔中固体小分子的目的,若不想在反应腔313形成反应腔气体入口314,亦可在引入废气的废气进口311做类似的设计。也就是说,废气进口311设计与反应腔313垂直,如此,其进入的废气亦会有速度场所生的力用来洗刷反应器及其随后通道的内壁。本实施例亦做出制程设备相关速度场的模拟图,以四个废气进口为例进气量为50LPM,如图3A和B所示,可证实所引入的气体确实可达到刷洗内壁的功用。To achieve the purpose of removing solid small molecules in the reaction chamber, if the reaction
燃烧反应后废气产物落入第一水槽330,其内的一喷水器组320喷出水雾,由此水吸收热量使产物迅速降温,并溶解废气产物中部分氟化氢(HF),但由于高温影响产物的溶解度,所以在废气产物经喷雾冷却后,经过第一水槽330及用一过滤器340过滤杂质及固体物,再将废气产物引入一湿式洗涤塔350内部填有高表面积填充物。废气产物在经过此一湿式洗涤塔350时,其夹带的固体物,例如,含硅粉末等,可以被洗净滤除,同时气化氢在此也被吸收,于处理气化氢产物时,喷出的水雾可加硷液中和气化氢酸性。After the combustion reaction, the exhaust gas products fall into the
因高温影响所以废气产物中的固体小分子落下悬浮在第一水槽330水面表面,不易由传统的底部排水方式将这些固体小分子带离水槽,将影响湿式洗涤塔吸收的效能。因此将第一水槽330中由固体小分子和水组成的溶液,透过开口突出至接近上水槽水面的一连接水管332,将第一水槽330水表面的小分子由水流带到第二水槽331进行沉淀;如此经适当时间后,小分子会沉淀至第二水槽331底部,此时再透过底部排水方式,便能有效的将小分子全部带出。其余未溶解的废气产物及其夹带的固体物,例如,含硅粉末等,再经过滤器340被引入一湿式洗涤塔350,完成后续处理动作,最后由风车360将符合环保标准的气体排出。当废气来源所提供的气流静压不足时,湿式洗涤塔350后端可加置一风车360以补足静压,顺利排出设计的风量值。Due to the influence of high temperature, the small solid molecules in the waste gas product fall and suspend on the water surface of the
本发明的实施例中是以电浆作为实施例以解说的,但本发明亦可运用于其他的燃烧方式如:瓦斯或电热方式。其使用瓦斯或电热方式亦会在燃烧过程中遇到相同的问题,运用本发明可解决。In the embodiment of the present invention, plasma is used as an example for illustration, but the present invention can also be applied to other combustion methods such as: gas or electric heating methods. The use of gas or electric heating will also encounter the same problem in the combustion process, which can be solved by using the present invention.
以上所述仅为本发明的较佳实施例,不应用于局限本发明的可实施范围,凡根据本发明的内容所作的部份修改,而未违背本发明的精神时,皆应属本发明的范围。The above descriptions are only preferred embodiments of the present invention, and should not be used to limit the scope of the present invention. All partial modifications made according to the content of the present invention, without violating the spirit of the present invention, should belong to the present invention range.
此外,本发明于申请前并未曾见于任何公开场合或刊物上,因此本案深具“实用性、新颖性及创造性”的发明专利条件,故依法提出发明专利的申请。In addition, this invention has not been seen in any public places or publications before the application, so this case has the conditions for invention patents of "practicability, novelty and creativity", so the application for invention patent is filed according to law.
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CN102753249A (en) * | 2010-01-19 | 2012-10-24 | 马斯特瑞达股份公司 | Neutralisation of gaseous contaminants by means of artificial photosynthesis |
WO2019009811A3 (en) * | 2017-07-07 | 2019-02-28 | 鑑鋒國際股份有限公司 | Device and system for controlling decomposition oxidation of gaseous pollutants |
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CN102753249A (en) * | 2010-01-19 | 2012-10-24 | 马斯特瑞达股份公司 | Neutralisation of gaseous contaminants by means of artificial photosynthesis |
CN102753249B (en) * | 2010-01-19 | 2015-10-07 | 马斯特瑞达股份公司 | Utilize artificial photosynthesis to the neutralization of gas pollutant |
WO2019009811A3 (en) * | 2017-07-07 | 2019-02-28 | 鑑鋒國際股份有限公司 | Device and system for controlling decomposition oxidation of gaseous pollutants |
KR20200020953A (en) * | 2017-07-07 | 2020-02-26 | 에스아이더블유 엔지니어링 피티이. 엘티디. | Device and System for Decomposing and Oxidizing Gaseous Pollutant |
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KR102318517B1 (en) | 2017-07-07 | 2021-10-27 | 에스아이더블유 엔지니어링 피티이. 엘티디. | Device and System for Decomposing and Oxidizing Gaseous Pollutant |
US11406934B2 (en) | 2017-07-07 | 2022-08-09 | Siw Engineering Pte. Ltd. | Device and system for decomposing and oxidizing gaseous pollutant |
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