CN1562599A - Method for manufacturing ceramic bricks imitating corroded faces by blow sand - Google Patents

Method for manufacturing ceramic bricks imitating corroded faces by blow sand Download PDF

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Publication number
CN1562599A
CN1562599A CN 200410033277 CN200410033277A CN1562599A CN 1562599 A CN1562599 A CN 1562599A CN 200410033277 CN200410033277 CN 200410033277 CN 200410033277 A CN200410033277 A CN 200410033277A CN 1562599 A CN1562599 A CN 1562599A
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China
Prior art keywords
kiln
bake
moulded pottery
spray gun
hardness
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Pending
Application number
CN 200410033277
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Chinese (zh)
Inventor
霍铨波
张乃潮
楼晓芳
蔡克勤
吴广恩
陈国栋
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HONGSHI CERAMICS CO Ltd FOSHAN
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HONGSHI CERAMICS CO Ltd FOSHAN
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Priority to CN 200410033277 priority Critical patent/CN1562599A/en
Publication of CN1562599A publication Critical patent/CN1562599A/en
Pending legal-status Critical Current

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Abstract

A ceramic tile with the surface which looks as if it is corroded by wind and sand is prepared from the well known conventional clay through vacuum extruding out, cutting by needed size, drying, shot-blasting on its one surface, cleaning and calcining.

Description

A kind of manufacture method of imitative dust storm erosion surface ceramic tile
Technical field
The present invention relates to a kind of manufacture method of Ceramic Tiles, particularly have the manufacture method of the Ceramic Tiles of nature wind and rain, dust storm erosion surface effect.
Background technology
For a period of time, the theory of " back to nature, recover one's original simplicity " is to build the direction that pottery industry production person pursues always, and for the various natural stypes of emulation, people carry out different processing to its surface and handle in the manufacture process of ceramic product.For reproducing the soft or rugged natural sand face effect that the desert dust storm is embodied in rock surface later; prior art is to adopt when the base substrate that ceramic semi-finished product does not burn till; manual grinding or thick throwing processing are carried out in its surface; but the ceramic brick surface effect that obtains is not true to nature, the nature; or the surface is too rough; or have fairly obvious artifact; these processing, processing method can not embody the natural stype original, that texture is strong, true to nature; and the production cycle is long, speed is slow, can't accomplish scale production.
Summary of the invention
The objective of the invention is to overcome the weak point of prior art; a kind of manufacture method of imitative dust storm erosion surface ceramic tile is provided; make Ceramic Tiles the surface have fluctuating nature, texture strong, true to nature natural, have a rugged natural sand face effect of size; just as going through the surface effect that wind and rain erosion in several thousand, dust storm are corroded, but and scale, high efficiency production.
The objective of the invention is to be achieved through the following technical solutions:
A kind of manufacture method of imitative dust storm erosion surface ceramic tile, adopt known, conventional ceramic raw material to make pug, pug passes through the extrusion molding of spiral vacuum-extruder, and cuts into moulded pottery not yet put in a kiln to bake, it is 0-15% that moulded pottery not yet put in a kiln to bake is dried to moisture content, is 0.3-1.5MPa to have pressure, has a high-speed gas 0.2-2.5m 3The spray gun of/min is as special equipment; With the particle diameter is that 10-100 order, hardness are that the particle of Mohs' hardness more than 5 is as the bump material, to clash into injection of material in the distance of 0.01-1.0m, strike the moulded pottery not yet put in a kiln to bake surface by spray gun, cleaning moulded pottery not yet put in a kiln to bake surface is after high-temperature firing finished product Ceramic Tiles in 1000-1400 ℃.Similarly, also can realize like this: it is below 3% that moulded pottery not yet put in a kiln to bake is dried to moisture content, by hard-fired ware brick in 1000-1400 ℃, is 0.3-1.5MPa to have pressure, has a high-speed gas 0.2-2.5m 3The spray gun of/min is as special equipment; With the particle diameter be 10-100 order, hardness be the particle of Mohs' hardness more than 5 as the bump material, in the distance of 0.01-1.0m, will clash into injection of material, strike the surface of brick by spray gun, the clean surface promptly obtains the finished product Ceramic Tiles.Further, the bump material adopts emergy or river sand.
The ceramic product that adopts said method to make, its surface is true to nature naturally, and that sand face effect has is soft, there have to be rough, there have to be rugged, the fluctuating nature, ever-changing, the natural sand face effect behind the dust storm of approximate desert, and have the anti-advantage such as freeze of intensity height, protection against the tide, corrosion resistant.This ceramic product can form automated job by many spray guns, shortens the production cycle, forms large-scale production.
Description of drawings
Fig. 1 is the surface effect schematic diagram of the embodiment of the invention one;
Fig. 2 is the surface effect schematic diagram of the embodiment of the invention two;
Fig. 3 is the surface effect schematic diagram of the embodiment of the invention three;
Fig. 4 is the surface effect schematic diagram of the embodiment of the invention four;
Fig. 5 is the surface effect schematic diagram of the embodiment of the invention five.
The specific embodiment
The present invention is with common, known yellow mud, white clay or red soil are made raw material, be prepared into pug by known formula rate by pugging, for strengthening the coarse of finished product Ceramic Tiles, concave-convex effect, also can add useless brick grain in the pug as required, the grog particle of sand grains etc., pug is dropped into the spiral vacuum-extruder, extrude and cut into required specification by the spiral vacuum-extruder, block moulded pottery not yet put in a kiln to bake as 264 * 44 * 44mn, moulded pottery not yet put in a kiln to bake can divide two kinds of different approaches to be processed into semi-finished product to handle in order to spray gun: first kind is that block moulded pottery not yet put in a kiln to bake is put in drying kiln for drying, is that 0-15% is as semi-finished product A to the moulded pottery not yet put in a kiln to bake moisture content; Another kind be with moisture content be block moulded pottery not yet put in a kiln to bake below 3% put into kiln through about 1000-1400 ℃ the hard-fired ware brick as semi-finished product B.Spray gun with the river sand of Mohs' hardness more than 5, just king's sand particle sprays surface of semi-finished as the bump material in the distance of 0.01-1.0m, and is specific as follows:
Embodiment one: it is 4% that the semi-finished product A that contains the grog particle is dried to moisture content, and gas pressure is 0.4MPa, tolerance 0.5m 3/ min, spray gun bring particle diameter 30 orders~50 order emergies into and spray, clash into semi-finished product A surface, form the natural sand face effect of rugged irregular distribution, put into kiln high-temperature firing through about 1200 ℃ again and become the finished product Ceramic Tiles.As shown in Figure 1.
Embodiment two: it is 5% that the semi-finished product A that does not contain the grog particle is dried to moisture content, and gas pressure is 0.4MPa, tolerance 0.4m 3/ min, spray gun bring particle diameter 60 orders~80 order river sand blastings into and penetrate, clash into surface of semi-finished, form soft, irregular distribution, little rugged natural sand face effect, put into kiln high-temperature firing through about 1400 ℃ again and become the finished product Ceramic Tiles.As shown in Figure 2.
Embodiment three: get semi-finished product B, gas pressure is 1MPa, tolerance 1.2m 3/ min, spray gun bring particle diameter 20 orders~40 order emergies into and spray, clash into half-finished surface, form the natural sand face effect of rugged irregular distribution, as shown in Figure 3.
Embodiment four: get contain the bulky grain grog have a frosting semi-finished product B, gas pressure is 1.2MPa, tolerance 1.4m 3/ min, spray gun bring particle diameter 25 orders~40 order emergies into and spray, clash into surface of semi-finished, form rugged natural sand face effect rough, irregular distribution, as shown in Figure 4.
Embodiment five: contain the semi-finished product B that has frosting and burn till through reduction of grog particle, gas pressure 1.0MPa, tolerance 1.0m 3/ min, spray gun bring particle diameter 25 orders~40 order emergies into and spray, clash into surface of semi-finished, form rugged negative and positive tone nature sand face effect rough, irregular distribution, as shown in Figure 5.
Certainly, only enumerated several preferred implementation here, other is equal to the protection domain that roughly the same structure all should belong to this patent, repeats no more here.

Claims (3)

1, a kind of manufacture method of imitative dust storm erosion surface ceramic tile, adopt known, conventional ceramic raw material to make pug, pug is by the extrusion molding of spiral vacuum-extruder, and cut into moulded pottery not yet put in a kiln to bake, it is characterized in that: it is 0-15% that moulded pottery not yet put in a kiln to bake is dried to moisture content, is 0.3-1.5MPa to have pressure, has a high-speed gas 0.2-2.5m 3The spray gun of/min is as special equipment; With the particle diameter is that 10-100 order, hardness are that the particle of Mohs' hardness more than 5 is as the bump material, to clash into injection of material in the distance of 0.01-1.0m, strike the moulded pottery not yet put in a kiln to bake surface by spray gun, cleaning moulded pottery not yet put in a kiln to bake surface is after high-temperature firing finished product Ceramic Tiles in 1000-1400 ℃.
2, a kind of manufacture method of imitative dust storm erosion surface ceramic tile, adopt known, conventional ceramic raw material to make pug, pug is by the extrusion molding of spiral vacuum-extruder, and cut into moulded pottery not yet put in a kiln to bake, it is characterized in that: it is below 3% that moulded pottery not yet put in a kiln to bake is dried to moisture content, by hard-fired ware brick in 1000-1400 ℃, be 0.3-1.5MPa to have pressure, have a high-speed gas 0.2-2.5m 3The spray gun of/min is as special equipment; With the particle diameter be 10-100 order, hardness be the particle of Mohs' hardness more than 5 as the bump material, in the distance of 0.01-1.0m, will clash into injection of material, strike the surface of brick by spray gun, the clean surface promptly obtains the finished product Ceramic Tiles.
3, the manufacture method of Ceramic Tiles according to claim 1 and 2 is characterized in that clashing into material and adopts emergy or river sand.
CN 200410033277 2004-04-12 2004-04-12 Method for manufacturing ceramic bricks imitating corroded faces by blow sand Pending CN1562599A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 200410033277 CN1562599A (en) 2004-04-12 2004-04-12 Method for manufacturing ceramic bricks imitating corroded faces by blow sand

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Application Number Priority Date Filing Date Title
CN 200410033277 CN1562599A (en) 2004-04-12 2004-04-12 Method for manufacturing ceramic bricks imitating corroded faces by blow sand

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CN1562599A true CN1562599A (en) 2005-01-12

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101665370B (en) * 2009-09-23 2012-02-08 佛山红狮陶瓷有限公司 Method for producing ceramic brick with lava tunnel effect on surface
CN107879724A (en) * 2017-11-09 2018-04-06 佛山恒泰红狮陶瓷有限公司 A kind of anticracking flour milling brick and preparation method thereof
CN114074480A (en) * 2020-08-12 2022-02-22 广州精陶机电设备有限公司 Ceramic tile printing method based on code spraying identification

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101665370B (en) * 2009-09-23 2012-02-08 佛山红狮陶瓷有限公司 Method for producing ceramic brick with lava tunnel effect on surface
CN107879724A (en) * 2017-11-09 2018-04-06 佛山恒泰红狮陶瓷有限公司 A kind of anticracking flour milling brick and preparation method thereof
CN107879724B (en) * 2017-11-09 2018-10-19 佛山恒泰红狮陶瓷有限公司 A kind of anticracking flour milling brick and preparation method thereof
CN114074480A (en) * 2020-08-12 2022-02-22 广州精陶机电设备有限公司 Ceramic tile printing method based on code spraying identification

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