CN1546241A - Processes and apparatus for preparing ionic self-assembly films - Google Patents

Processes and apparatus for preparing ionic self-assembly films Download PDF

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Publication number
CN1546241A
CN1546241A CNA2003101115235A CN200310111523A CN1546241A CN 1546241 A CN1546241 A CN 1546241A CN A2003101115235 A CNA2003101115235 A CN A2003101115235A CN 200310111523 A CN200310111523 A CN 200310111523A CN 1546241 A CN1546241 A CN 1546241A
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motor
workpiece
tooth bar
film
container
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CN100463730C (en
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姜德生
余海湖
李先立
李小甫
戴珩
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Wuhan University of Technology WUT
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Wuhan University of Technology WUT
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Abstract

The invention is a process and device for ion self-assembly film, which mainly uses electrostatic attraction to assemble the polyelectrolyte and/or charge nano particle onto the base pieces, thus forms the nano structure functional film. The method immerses the base piece on which there has negative charges into the movable container, the positive ion is absorbed onto the surface of the base piece, it drives the worm through link, and drives the shaft to rotate, it also can be elevated freely, there has a clamp below the gear, and the clamp clamps the film plating pieces. The operation is convenient, the performance is reliable, and the efficiency is high.

Description

The preparation technology of ion self-assembled film and equipment
One, technical field
The present invention relates to the preparation of ion film, particularly the preparation of ion self-assembled monolayer and composite multi-layer film.
Two, background technology
Along with light Optronics, information science and sensor technology fast development, the research of photoelectric functional film is subjected to extensive attention.The method that is used to develop the photoelectric functional film in present stage mainly contains magnetron sputtering method, chemical vapour deposition technique, sol-gel process etc., the epoch of optical fiber sensing technology fast development at present, and because Fibre Optical Sensor has the fiber optic communication of being different from, thereby different requirements is arranged for waveguide film.Optical fiber sensing technology uses multiple film, comprise organic film, inoranic membrane and molecule film, require film sensitization to be arranged, and traditional preparation method is difficult to use in prepared composition complexity, kind is various, performance is different film to physics, chemistry, optics, magnetics, mechanics, biology, gas etc. are various types of.For example, it is a kind of normal temperature, normal pressure film technique that ion is self-assembled into membrane technology, can prepare the bio-sensing function film with large biological molecule, and some high temperature film techniques then can't be applied to the preparation of this class film.The ion self-assembled film is a kind of ultrathin membrane technology of preparing, uses the laminated film that this technology prepares polyelectrolyte, colloid, and the laminated film surface evenness is controlled on nanometer scale; In addition, ion self-assembled film technology can be controlled composition and the structure on the film thickness direction, the material of difference in functionality can be combined with each other preparation multilayer, multi-function membrane.The diameter of standard single-mode fiber fibre core has only 9 μ m levels, the diameter of standard multimode fiber fibre core also has only 62.5 μ m, at its end face Cheng Mo is " some film forming ", and technical difficulty is big, and some traditional film preparing technologies batch film forming in this specific substrate of optical fiber has big difficulty.Adopt ion to be self-assembled into membrane technology and can realize " some film forming " at fiber end face, film forming on tens, up to a hundred optical fiber once, thus realize producing in batches.
Purpose of the present invention: adopt the ion self-assembled film technology can the large tracts of land film forming, without limits for the size of substrate; Can control film effectively, and reach nanometer scale; Rete sequence on the film thickness direction is controlled, can allow different materials to be assembled in the film, thus composition and structure on the control film thickness direction, and make film have special performances; Can prepare composition complexity, function is different, purposes is different film multicomponent layer, multifunctional photoelectric function film and sensor sensing film in addition; This method cost is low, can realize that automation mechanized operation carries out mass production.
Three, summary of the invention
Ion self-assembled film technology mainly is with polyelectrolyte, and metal or inorganic nano-particle are raw material, by electrostatic attraction, polyelectrolyte and/or charged nano particle successively is assembled on the substrate, thereby forms the nanostructured function film.Concrete grammar is that the electronegative substrate in surface is immersed in the cationic polymer aqueous solution, under the effect of electrostatic attraction, cationic polyelectrolyte is adsorbed onto substrate surface, and become positive charge by the net charge of the substrate outer surface that cationic polyelectrolyte covered this moment.Substrate is taken out from the cationic polymer aqueous solution, after washed with de-ionized water, immerse again in the anionic polymer aqueous solution, because the effect of electrostatic attraction, the surface of cationic polyelectrolyte, the adsorpting anion polyelectrolyte, the net charge of outer surface becomes negative electrical charge simultaneously.After substrate taken out from the anionic polymer aqueous solution, use washed with de-ionized water, circulation repeats above process, promptly can be made into the multilayer self-assembled film, operation principle of the present invention is: will accompany piece fixture and place on the initial position, entry into service under the instruction of pc machine or single-chip microcomputer drops to test specimen in the reagent, and starter motor also drives stirrer rotation in the reagent, carry out plated film, again lifting clamp and reagent and rotate 60 the degree, drop to deionized water and carry out rinsing, rise after the rinsing, and rotate 60 again and spend towards pouring place, test specimen descends, and the cup of rinsing simultaneously discharges water, after the emptying, start water inlet, it is air-dry with test specimen to restart air-flow after startup is dashed and drenched, and finishes until water inlet, and electric rotating machine is got back to initial position.Lay 4 removable and interchangeable containers on the seal casinghousing surface platform, the 5th is the funnel type container, drenches and air-dry station for dashing.The neodymium nickel cobalt permanent magnet that is fixed on below each container on the motor shaft constitutes magnetic field, and permanent magnet rotates and forms rotating magnetic field when motor rotates, and drives magnetic stir bar and rotates, thereby make liquid obtain stirring.
Four, description of drawings
The invention will be further described below in conjunction with accompanying drawing.
Fig. 1 process chart of the present invention
The schematic diagram of Fig. 2 apparatus of the present invention
The plating piece of other material forms of Fig. 3
The air knife of other version of Fig. 4, water cutter
The position view that 5 containers of Fig. 5 are placed on package platforms
Fig. 6 multilayer ion self-assembled film assembling process schematic diagram
1-circuit board 2-magnet 3-motor 4-motor 5-stirrer
6-shaft joint 7-magnet 8-motor 9-speed governing button 10-worm screw
11-worm gear 12-stirrer 13-magnet 14-motor 15-magnetic valve
16-stirrer 17-magnet 18-motor 19-magnetic valve
20-container (glass, plastics or stainless steel material) 21-feed pipe
22-workpiece (by Chemical cleaning or plated film) 23-anchor clamps 24-container
25-tooth bar 26-gear 27-osculum 28-air knife 29-reduction box
30-crossbeam 31-motor 32-rotary main shaft 33-water cutter 34-container
35-magnetic valve 36-encapsulation box 37-container 38-feed pipe 39-magnetic valve
40-stirrer 41-container 42-magnetic valve
5 containers 37,24; 20,41; 34 place on encapsulation box 36 surface platform by orientation shown in Figure 4.
A 1Position directly over the expression container 24, container is equipped with plating bath A for 24 li;
A 2Position directly over the expression container 20;
A 3Position directly over the expression air knife 28;
B 1Position directly over the expression container 37, water tumbler is equipped with plating bath B for 31 li;
B 2Position directly over the expression container 41;
B 3Position directly over the expression water cutter 33;
Five, specific implementation method
Circuit board 1 is housed, its end external power supply, pc machine in closed shell; Speed governing button 9 by electric wire respectively with motor 3,4,8,18, and the neodymium nickel cobalt permanent magnet on the motor shaft constitutes magnetic field, when motor rotate, the magnetic field that permanent magnet forms became rotating magnetic field, thereby made liquid obtain stirring.Drive stirrer 5,12,16,41 motor rotating 8 and top magnetic 7, motor 14 and top magnet 13, motor 18 and top magnet 17, motor 3 and top magnet 2 thereof thereof thereof thereof respectively, all place in the encapsulation box 36.
Magnetic valve 19,35,42 reaches 15,39 and acts on water inlet pipe 21, outlet pipe 38 respectively, and feed pipe 21,38 places container 20,41 other respectively; Water cutter 28, air knife 33 place the both sides of container 34 respectively, are used for dashing pouring and air-dry.Water inlet pipe 21, outlet pipe 38 place container 20,41 other respectively; Its water outlet port passes the aperture on encapsulation box 36 side panels, and is positioned at encapsulation box 36 outsides.
Motor 4 by shaft joint 6, drives worm screw 10, and worm screw 10 drives worm gear 11 and rotates.Worm gear 11 is fixed on the main shaft 32, thus main shaft 32 can be suitable, counterclockwise rotate freely.Drive tooth bar 25 and be encapsulated in the crossbeam 31, in the tooth bar 25 stemples 31 vertical holes, the below of tooth bar 25 connects material.Crossbeam 30, horizontal being contained on the vertical main shaft 32.Motor 31, reduction box 29, gear 26 and tooth bar 25 all are packaged in 30 li on the crossbeam of rotary main shaft 32, in the vertical hole that 25 stemples of tooth bar are 30 li.They turn round around main shaft 32 with workpiece 17.Workpiece 22 is suspended on the below of tooth bar 25 by anchor clamps 23.Speed governing button 9 places on encapsulation box 30 side panels.For ease of control, set A 1The position be initial working position, and when being coated with of realization A reagent, workpiece will move by A counterclockwise 1→ A 2→ A 3, after the success of A reagent plated film, workpiece returns A clockwise 1, carry out being coated with of B reagent subsequently, at this moment workpiece is earlier by A 1, forward B clockwise to 1, then clockwise by B 1→ B 2→ B 3,, until B reagent plated film is successful, the workpiece that has plated film can be at B 3Station takes off, and installs turning anticlockwise immediately, to A 1Stop.
Embodiment 1: with the optical fiber surface plated film
The A that we place the container 24,37 that fills plating bath A, B respectively on the platform 1, B 1The position.Connect power supply, whole system entry into service under the instruction of the circuit board 2 that is loaded with pc machine program curing.Motor 31 starts, and it is by reduction box 29, and driven wheel 26 drives tooth bar 25 and does descending motion, thereby workpiece 22 is moved down.
If, then only need workpiece 22 is changed into fiber clamp at the optical fiber surface plated film.In the plating bath A under workpiece 22 immerses in the container 18.Motor 31 promptly shuts down, simultaneously, 13 rotations of motor 14 beginning drive magnets, thus the stirrer 12 that drives in the container 24 rotates, and wherein the rotating speed of stirrer 12 can be by speed governing button 9 manual adjustments.
Motor 31 starts once more, and it drives workpiece 22 and does ascending motion, and motor 14 shuts down simultaneously, and stirrer 12 promptly stops the rotation, and workpiece 22 rises to initial position A 1, motor 31 promptly shuts down.Motor 4 by shaft joint 6, drives worm screw 10, and worm screw 10 drives worm gear 11 and rotates.Worm gear 11 is fixed on the main shaft 32, thus main shaft 32 can be suitable, counterclockwise rotate freely, motor 4 starts, its drives rotary main shaft 32 traction workpiece 22, counterclockwise rotates 60 °, workpiece 22 in-position A 2Motor 4 promptly shuts down.At this moment valve 15 is opened automatically, and feed pipe 21 begins to adding chemical cleaning solution in the container 20, motor 18 beginning drive magnets 17 rotations simultaneously, thus the stirrer 16 that drives in the container 20 rotates.Wherein, the rotating speed of stirrer 16 can be by speed governing button 9 manual adjustments.After 1 minute, valve 15 is closed automatically, and motor 31 starts simultaneously, and it drives tooth bar 25 declines, and workpiece 22 immerses in the chemical cleaning solution of containers 20, is cleaned the liquid washing, and motor 31 promptly shuts down.
Motor 31 starts once more, and it drives workpiece 22 and does ascending motion, and valve 15 is opened automatically simultaneously, begins the raffinate in the container 20 is discharged.Motor 18 shuts down, and stirrer 16 promptly stops the rotation, and workpiece 22 is got back to position A 2, motor 31 promptly shuts down, and motor 4 starts simultaneously.Rotary main shaft 32 traction workpiece 22, counterclockwise half-twists.After 24 seconds, workpiece 22 arrives A 3The position.Motor 4 promptly shuts down, and at this moment valve 35 is opened automatically, cutter 33 baths that begin to feed water, and knife-edge part promptly sprays water smoke.According to actual needs, air knife 28, water cutter 33 also can be designed to circulus as shown in Figure 3.Motor 31 starts simultaneously, and it drives tooth bar 25 declines, and workpiece 22 moves down into the knife-edge part of water cutter 33 after 5 seconds, and workpiece 22 is promptly washed by water smoke.Motor 31 promptly shuts down.
Generally after 10 seconds, valve 35 is closed automatically, and simultaneously, gas cylinder valve 35 is opened, and begins to air knife 28 air feed, and air knife 28 is to workpiece 22 jet-stream winds.After the time-delay, gas cylinder valve 35 is closed, and stops to air knife 28 air feed, and motor 31 starts once more simultaneously, and it drives workpiece 22 and does ascending motion, and after 5 seconds, workpiece 22 is got back to the position of A3, and motor 31 promptly shuts down, and motor 4 starts simultaneously.Rotary main shaft 32 traction workpiece 22,150 ° of clockwise direction rotations.After the time-delay, workpiece 22 is got back to initial A 1The position.Motor 31 promptly shuts down.
Then introduce below, plate the process of the 2nd tunic again for workpiece 22.
Motor 4 starts, 60 ° of main shaft 32 traction workpiece 22 clockwise directions rotations, and workpiece 22 arrives B 1The position, motor 4 promptly shuts down, and motor 31 starts, and it drives tooth bar 25 declines, and in the plating bath B under workpiece 22 immerses in the container 37, motor 31 promptly shuts down, 7 rotations of motor 8 beginning drive magnets, thus the stirrer 5 that drives in the container 37 rotates.Wherein, the rotating speed of stirrer 5 can be by speed governing button 9 manual adjustments, and motor 31 starts once more, and it drives workpiece 22 and does ascending motion, and motor 8 shuts down, and workpiece 22 is got back to position B 1Motor 31 promptly shuts down.
Process before repeating, the 1st road coating process flow process of workpiece 22, symmetry is similar.Starter motor 4, rotary main shaft 32 traction workpiece 22,60 ° of clockwise direction rotations.As workpiece 22 in-position B 2, motor 4 promptly shuts down.At this moment, valve 39 is opened automatically, and feed pipe 38 begins to adding chemical cleaning solution in the container 41.2 rotations of motor 3 beginning drive magnets, thus the stirrer 40 that drives in the container 41 rotates.Wherein, the rotating speed of stirrer 40 can be by speed governing button 9 manual adjustments.After the time-delay, valve 39 is closed automatically, and motor 31 starts, and it drives tooth bar 25 declines, in the chemical cleaning solution that workpiece 22 immerses in the containers 41, is cleaned the liquid washing.Motor 31 promptly shuts down.
After 5 minutes, motor 31 starts once more, and it drives workpiece 22 and does ascending motion, and valve 15 is opened automatically, begins the raffinate in the container 20 is discharged.Motor 18 shuts down, and stirrer 16 promptly stops the rotation.Workpiece 22 is got back to B after 5 seconds 2The position.Motor 31 promptly shuts down, and motor 4 starts, rotary main shaft 32 traction workpiece 22, clockwise direction half-twist.After 24 seconds, workpiece 22 in-position B 3, motor 4 promptly shuts down, and at this moment valve 35 is opened automatically, cutter 33 baths that begin to feed water, knife-edge part promptly sprays water smoke.Motor 31 starts, and it drives tooth bar 25 declines, and workpiece 22 moves down into the knife-edge part of water cutter 33, and workpiece 22 is promptly washed by water smoke, and motor 31 promptly shuts down.
Generally after 10 seconds, valve 35 is closed automatically, and gas cylinder valve is opened simultaneously, begins to air knife 28 air feed, and air knife 28 is to workpiece 22 jet-stream winds.After 10 seconds, gas cylinder valve is closed, and stops to air knife 28 air feed, and motor 31 starts once more, and it drives workpiece 22 and does ascending motion, and workpiece 22 is got back to the position of B3.Motor 31 promptly shuts down, and motor 4 starts.Rotary main shaft 32 traction workpiece 22,150 ° of clockwise direction rotations.After 40 seconds, workpiece 22 is got back to initial position A 1, motor 31 promptly shuts down.
So far, the 2nd road coating process flow process of workpiece 22 is all over.
What deserves to be mentioned is: the order between the per pass operation in the above-mentioned technological process is not changeless, and the per pass operation is not essential yet.Can be used flexibly according to the needs of practical application.
Give an example, if the plating bath that is plated on the workpiece 22 has stronger volatility, such as alcohol, so, workpiece 22 just there is no need to be dashed and drench by rinsing, water cutter 33, and only needs by immersion, air knife 28 air-dry getting final product.
If the plating bath that is plated on the workpiece 22 is dense thick, that piles up on workpiece 22 surfaces is very thick, so, after workpiece 22 is soaked, needs to be dashed by water cutter 33 earlier to drench, and passes through rinsing more successively, towards the pouring process.
According to actual needs, if on workpiece, plate the 3rd, the 4..... tunic, then only need accordingly with plating bath A, B in container 24, the container 37, change into C, D, E ... get final product.Film layer structure can be expressed as A, i.e. monofilm; ABABAB ..., i.e. two component multilayer complex films; ABCABCABC ..., i.e. three component multilayer complex films; ABCDABCDABCD ..., i.e. four component multilayer complex films.By that analogy.

Claims (2)

1, the preparation technology of ion self-assembled film, it is characterized in that the substrate that the surface is electronegative immerses in the cationic polymer aqueous solution, under the effect of electrostatic attraction, cationic polyelectrolyte is adsorbed onto substrate surface, become positive charge by the net charge of the substrate outer surface that cationic polyelectrolyte covered this moment, substrate is taken out from the cationic polymer aqueous solution, after the cleaning, in invading the anionic polymer aqueous solution, because the effect of electrostatic attraction, the surface of cationic polyelectrolyte, the electrostatic charge of outer surface becomes negative electrical charge simultaneously, after substrate is taken out from the cationic polymer aqueous solution, is cleaning with ionized water, constantly repeat above process, promptly can be made into the self-assembled film of compound or multilayer.
2, the ion self-assembled film cleans coating apparatus, it is characterized in that on the surface platform of closed shell lay 4 movably also interchangeable containers, the 5th is the funnel type container, circuit board (1) is housed, its end external power supply, pc machine in closed shell; Speed governing button (9) by electric wire respectively with motor (3), (4), (8), (18), and the neodymium nickel cobalt permanent magnet on the motor shaft constitutes magnetic field, when motor rotate, the magnetic field that permanent magnet forms became rotating magnetic field, thereby made liquid obtain stirring.Drive stirrer (5), (12), (16), (41) motor rotating (8) and top magnetic (7), motor (14) and top magnet (13), motor (18) and top magnet (17), motor (3) and top magnet (2) thereof thereof thereof thereof respectively, all place in the encapsulation box (36), magnetic valve (19), (35), (42), and (15), (39) act on water inlet pipe (21), outlet pipe (38) respectively, and feed pipe (21), (38) place container (20), (41) other respectively; Water cutter (28), air knife (33) place the both sides of container (34) respectively, are used for dashing pouring and air-dry.Water inlet pipe (21), outlet pipe (38) place container (20), (41) side respectively; Its water outlet port passes the aperture on encapsulation box (36) side panel, and is positioned at encapsulation box (36) outside, and motor (4) by shaft joint (6), drives worm screw (10), and worm screw (10) drives worm gear (11) and rotates.Worm gear (11) is fixed on the main shaft (32), thus main shaft (32) can be suitable, counterclockwise rotate freely. drive tooth bar (25) and be encapsulated in the crossbeam (31), vertically in the hole, the below of tooth bar (25) connects material to tooth bar (25) stemple (31).Crossbeam (30), horizontal being contained on the vertical main shaft (32).Motor (31), reduction box (29), gear (26) and tooth bar (25) all are packaged in crossbeam (30) lining of rotary main shaft (32), and tooth bar (25) is then in the vertical hole of stemple (30) lining.They turn round around main shaft (32) with workpiece (17).Workpiece (22) is suspended on the below of tooth bar (25) by anchor clamps (23).Speed governing button (9) places on encapsulation box (30) side panel.
CNB2003101115235A 2003-12-05 2003-12-05 Processes and apparatus for preparing ionic self-assembly films Expired - Fee Related CN100463730C (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101091945B (en) * 2007-07-26 2011-02-09 吉林大学 Method for preparing laminar assembled self-supporting membrane by using ion lift-off technology
CN102557475A (en) * 2012-02-24 2012-07-11 陕西科技大学 Method for preparing functional film through reverse adsorption from bottom to top based on electrostatic attraction
CN102615015A (en) * 2012-03-26 2012-08-01 天津城市建设学院 Compound nano film preparation instrument
CN103736634A (en) * 2014-01-15 2014-04-23 东北林业大学 Method for assembling polyelectrolyte/inorganic nano-particle multilayer films on surfaces of wood materials layer by layer
CN112871553A (en) * 2021-01-11 2021-06-01 温州医科大学附属第二医院(温州医科大学附属育英儿童医院) Multi-port automatic inlet and outlet layer-by-layer assembling machine
CN113275188A (en) * 2021-04-08 2021-08-20 赖花林 Device for accelerating automatic deposition and film formation of nano silicon dioxide on surface of metal sheet

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US6447887B1 (en) * 1999-09-14 2002-09-10 Virginia Tech Intellectual Properties, Inc. Electrostrictive and piezoelectric thin film assemblies and method of fabrication therefor
CN1164373C (en) * 2002-05-20 2004-09-01 东南大学 Composite self-assembling method of organic superthin corrosion inhibiting film
CN2573083Y (en) * 2002-10-11 2003-09-17 东南大学 Reactor for preparing ultrafilter membrane based on molecula self-assembling
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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101091945B (en) * 2007-07-26 2011-02-09 吉林大学 Method for preparing laminar assembled self-supporting membrane by using ion lift-off technology
CN102557475A (en) * 2012-02-24 2012-07-11 陕西科技大学 Method for preparing functional film through reverse adsorption from bottom to top based on electrostatic attraction
CN102557475B (en) * 2012-02-24 2014-06-04 陕西科技大学 Method for preparing functional film through reverse adsorption from bottom to top based on electrostatic attraction
CN102615015A (en) * 2012-03-26 2012-08-01 天津城市建设学院 Compound nano film preparation instrument
CN103736634A (en) * 2014-01-15 2014-04-23 东北林业大学 Method for assembling polyelectrolyte/inorganic nano-particle multilayer films on surfaces of wood materials layer by layer
CN103736634B (en) * 2014-01-15 2014-12-31 东北林业大学 Method for assembling polyelectrolyte/inorganic nano-particle multilayer films on surfaces of wood materials layer by layer
CN112871553A (en) * 2021-01-11 2021-06-01 温州医科大学附属第二医院(温州医科大学附属育英儿童医院) Multi-port automatic inlet and outlet layer-by-layer assembling machine
CN112871553B (en) * 2021-01-11 2021-12-17 温州医科大学附属第二医院(温州医科大学附属育英儿童医院) Multi-port automatic inlet and outlet layer-by-layer assembling machine
CN113275188A (en) * 2021-04-08 2021-08-20 赖花林 Device for accelerating automatic deposition and film formation of nano silicon dioxide on surface of metal sheet

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