CN1542198A - Textile ultrasonic treatment device - Google Patents
Textile ultrasonic treatment device Download PDFInfo
- Publication number
- CN1542198A CN1542198A CNA2003101062577A CN200310106257A CN1542198A CN 1542198 A CN1542198 A CN 1542198A CN A2003101062577 A CNA2003101062577 A CN A2003101062577A CN 200310106257 A CN200310106257 A CN 200310106257A CN 1542198 A CN1542198 A CN 1542198A
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- water tank
- ultrasonic
- connecting axle
- textiles
- cloth
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Abstract
The ultrasonic fabric treating apparatus is used mainly in water washing, desizing, bleaching, dyeing and other pre-treatment. It includes water tank, longitudinal cloth rollers in two rows inside the water tank for the cloth to turn to form cloth wave, and two or more double-sided ultrasonic units set over and below the cloth wave. The present invention is used in treating cloth and has greatly lowered water consumption and power consumption, reduced water tank number and small volume.
Description
Technical field:
The present invention relates to a kind of textiles ultrasonic treatment unit.Be mainly used in textiles washing, destarch, bleaching, dyeing and other pre-treatment.
Background technology:
It is commonplace that ultrasonic wave is used for the cleaning of machine components.Normally ultrasonic oscillator is installed on the bottom of stainless steel trough body, places the liquid in the groove also to rotate workpiece, utilize cavitation effect of ultrasonic waves that machine components are cleaned.Existing dyeing and finishing pre-treatment process equipment is used a plurality of water tanks and is repeatedly crossed water and add repeatedly and finish pre-treatment through padding machine.Its shortcoming is that water consumption is very high, expend a large amount of energy, and water tank quantity is many, and a whole set of process equipment volume is big.
Summary of the invention:
Main purpose of the present invention is to overcome above-mentioned deficiency, and provide a kind of and under the prerequisite that guarantees the pre-treatment effect, can significantly reduce water consumption and energy consumption, and the less ultrasonic treatment unit of equipment volume.
Secondary objective of the present invention is to provide a kind of textiles ultrasonic treatment unit that two-sided ultrasonic wave and dither are put in order that integrates.
Main purpose of the present invention is achieved in that a kind of textiles ultrasonic treatment unit, comprise water tank and vertically be arranged in the interior fabric guide roll of water tank, fabric guide roll is arranged to upper and lower two row in water tank, cloth is walked around each fabric guide roll from top to bottom more from the bottom to top and is formed the cloth ripple, is characterized in upper and lower two or more two-sided ultrasonic units that is staggeredly equipped with in positive zone of the formed cloth of this cloth ripple and zone, the cloth back side.
Two-sided ultrasonic unit of the present invention comprises the casing and the ultrasonic oscillator that is arranged on casing two interior sidewall surface of sealing.The supersonic frequency of each face ultrasonic oscillator of two-sided ultrasonic unit or/and intensity can difference also can be identical.
The present invention is installed on two-sided double-frequency ultrasound wave apparatus in the water tank, the frequency of two aspects of ultrasonic wave that two-sided double-frequency ultrasound wave apparatus is sent is different (can certainly manufacture identical), its intensity is identical (can certainly be inequality), with these two kinds of ultrasonic waves all act on textiles just, on two faces of the back of the body, the cavitation effect of its generation, the formation series of physical changes, act on textile surface, the purpose of handling with the destarch that reaches textiles, bleaching, dyeing, washing.In order to improve treatment effect, a plurality of this two-sided double-frequency ultrasound wave apparatus can be positioned in the water tank, also can a plurality of water tank series connection use.At different textiless, can adopt the method that changes ultrasonic power and frequency in addition, to realize the optimization process effect.
Secondary objective of the present invention is achieved in that at the upper back of water tank or rear lower, be vertically arranged with vibrating device, this vibrating device involving vibrations motor, vibrating bin and connecting axle, vibrating bin vertically is arranged in the water tank, its two ends connect connecting axle, and connecting axle links to each other with vibrating motor.
The present invention combines two-sided ultrasonic Treatment and dither arrangement.After treated textiles enters vibrating device, under the effect of mechanical vibration force, will remove through the dirt that fraction after the ultrasonic Treatment is bonded on the textiles.
Ultrasonic Treatment mainly relies on ultrasonic cavitation, and ultrasonic cavitation is relevant with the temperature of liquid, in 50～60 ℃ of temperature, and the cavitation best results.Therefore, the present invention also can be provided with temperature sensor in water tank, and temperature sensor receives water temperature signal, handles back control steam adjusting device by controller, reaches temperature controlled purpose.
Therefore, the present invention carries out significantly reducing water consumption and energy consumption under the prerequisite of treatment effect to textiles in assurance, and can reduce the number of water tank, makes the treatment facility volume less.
Description of drawings:
Fig. 1 is a general structure schematic diagram of the present invention.
Fig. 2 is the vertical view of Fig. 1.
Fig. 3 is a ultrasonic unit structural representation of the present invention.
Fig. 4 is the A-A cut-away view of Fig. 3.
Fig. 5 is ultrasonic unit of the present invention and water tank connection diagram.
Fig. 6 is vibrating device of the present invention and water tank connection diagram.
The specific embodiment:
As Fig. 1～2, the present invention is a kind of textiles ultrasonic treatment unit.Mainly form by water tank 2, tank bracket 10, fabric guide roll 3, two-sided ultrasonic unit 6, vibrating device 7 and temperature sensor 4 etc.
Water tank 2 places in the tank bracket 10, can have one or morely, and a plurality of water tanks are arranged before and after, and connects cloth by padding machine between each water tank.Vertically arrange a plurality of fabric guide rolls 3 in each water tank.Fabric guide roll 3 divides upper and lower two row to be provided with in water tank.Its two ends link to each other with the water tank front and back walls.Cloth is walked around each fabric guide roll from top to bottom more from the bottom to top and is formed the cloth ripple, two or more two-sided ultrasonic unit 6 upper and lower being crisscross arranged in positive zone of the formed cloth of this cloth ripple and zone, the cloth back side, the front and back at cloth all can be subjected to action of ultrasonic waves like this.Temperature sensor 4 is arranged in the water tank 2.
Vibrating device 7 vertically is arranged at the upper back or the rear lower of water tank 2.This vibrating device involving vibrations motor 701, vibrating bin 702 and connecting axle 703, vibrating bin 702 vertically is arranged in the water tank 2, and its two ends link to each other with vibrating motor 701 by connecting axle 703.This vibrating device can be installed on above the liquid according to the processing requirements difference, also can be installed on below the liquid, can be installed on the optional position of water tank.
As Fig. 3～4, two-sided ultrasonic unit 6 comprises the casing 601 of sealing, the connecting axle 604 that is arranged at the ultrasonic oscillator 602,603 on 601 liang of interior sidewall surface of casing and is connected in casing 601 two ends.The supersonic frequency of two-sided ultrasonic unit 6 each face ultrasonic oscillator 602,603 is or/and intensity is identical or different.
As Fig. 5, the tank ends of two-sided ultrasonic unit 6 connects connecting axle 304, connecting axle 604 is inserted in water tank 2 two sides, be nested with rubber seal 605 on the connecting axle 604, rubber seal 605 peripheries are pressed on water tank 2 walls by stainless steel trim ring 606, and connecting axle 604 ends are connected and fixed seat 607, connect damping ball pad 608 on the holder 607, holder 607 and damping ball pad 608 usefulness connecting bolts 609 are connected on the channel-section steel crossbeam 610, and crossbeam 610 links to each other with tank bracket 10.
As Fig. 6, vibrating bin 702 two ends of vibrating device 7 connect connecting axle 703, connecting axle 703 is inserted in water tank 2 two sides, be nested with rubber seal 704 on the connecting axle 703, rubber seal 704 peripheries are pressed on the water tank wall by stainless steel trim ring 705, connecting axle 703 ends are connected and fixed seat 706, connect damping ball pad 707 and vibrating motor 701 on the holder 706, holder 706 and damping ball pad 707 usefulness connecting bolts 708 are connected on the channel-section steel crossbeam 709, and crossbeam 709 links to each other with tank bracket 10 with vibrating motor 701.
Operation principle:
The cloth that needs to handle is in fabric guide roll 33 enters water tank 2, and when through ultrasonic unit 61, it is f that cloth B face is subjected to frequency
1Intensity is w
1The ultrasonic wave effect, by fabric guide roll 31 and 33, when passing through ultrasonic unit 61 again, it is f that cloth B face is subjected to frequency
2Intensity is w
2The ultrasonic wave effect, then, when the ultrasonic unit 62, it is f that cloth A face is subjected to frequency
1Intensity is w
1The ultrasonic wave effect, by fabric guide roll 34 and 35, when passing through ultrasonic unit 62 again, it is f that cloth A face is subjected to frequency
2Intensity is w
2Action of ultrasonic waves, by fabric guide roll 38 and 36, cloth is close to vibrating device 7 casings one side wall surface, by fabric guide roll 39, is close to the opposite side wall of vibrating device 7 casings again, by fabric guide roll 37, enters padding machine again, prepares to handle next time.
1 is discharge outlet among the figure, and 8 is water inlet, and 9 is gap, and 5 is the steam inlet port.
Claims (9)
1, a kind of textiles ultrasonic treatment unit, comprise water tank (2) and vertically be arranged in the interior fabric guide roll (3) of water tank, fabric guide roll (3) is arranged to upper and lower two row in water tank, cloth is walked around each fabric guide roll (3) from top to bottom more from the bottom to top and is formed the cloth ripple, it is characterized in that upper and lower two or more two-sided ultrasonic units (6) that is staggeredly equipped with in positive zone of the formed cloth of this cloth ripple and zone, the cloth back side.
2, a kind of textiles ultrasonic treatment unit according to claim 1, it is characterized in that being vertically arranged with vibrating device (7) at the upper back or the rear lower of water tank (2), this vibrating device (7) involving vibrations motor (701), vibrating bin (702) and connecting axle (703), vibrating bin (702) vertically is arranged in the water tank (2), its two ends connect connecting axle (703), and connecting axle (703) links to each other with vibrating motor (701).
3, a kind of textiles ultrasonic treatment unit according to claim 1 is characterized in that two-sided ultrasonic unit (6) comprises the casing (601) of sealing and is arranged at ultrasonic oscillator (602), (603) on casing (601) two interior sidewall surface.
4, a kind of textiles ultrasonic treatment unit according to claim 3 is characterized in that the supersonic frequency of each face ultrasonic oscillator (602) of two-sided ultrasonic unit (6), (603) is identical or different.
5, a kind of textiles ultrasonic treatment unit according to claim 2 is characterized in that the ultrasound intensity of each face ultrasonic oscillator (602) of two-sided ultrasonic unit (6), (603) is identical or different.
6, a kind of textiles ultrasonic treatment unit according to claim 2 is characterized in that the supersonic frequency and the intensity of each face ultrasonic oscillator (602) of two-sided ultrasonic unit (6), (603) is identical or different.
7, a kind of textiles ultrasonic treatment unit according to claim 1 is characterized in that being provided with in the water tank (2) temperature sensor (4).
8, a kind of textiles ultrasonic treatment unit according to claim 2, vibrating bin (702) two ends that it is characterized in that vibrating device (7) connect connecting axle (703), connecting axle (703) is inserted in water tank (2) two side, be nested with sealing ring (704) on the connecting axle (703), sealing ring (704) periphery is pressed on the water tank wall with trim ring (705), connecting axle (703) end is connected and fixed seat (706), holder (706) is gone up and is connected damping ball pad (707) and vibrating motor (701), holder (706) and damping ball pad (707) are connected on the crossbeam (709), and crossbeam (709) links to each other with tank bracket (10) with vibrating motor (701).
9, a kind of textiles ultrasonic treatment unit according to claim 3, the tank ends that it is characterized in that two-sided ultrasonic unit (6) connects connecting axle (604), connecting axle (604) is inserted in water tank (2) two side, be nested with sealing ring (605) on the connecting axle (604), sealing ring (605) periphery is pressed on water tank (2) wall with trim ring 606, connecting axle (604) end is connected and fixed seat (607), holder (607) is gone up and is connected damping ball pad (608), holder (607) and damping ball pad (608) are connected on the crossbeam (610), and crossbeam (610) links to each other with tank bracket (10).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2003101062577A CN1542198A (en) | 2003-11-08 | 2003-11-08 | Textile ultrasonic treatment device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2003101062577A CN1542198A (en) | 2003-11-08 | 2003-11-08 | Textile ultrasonic treatment device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN1542198A true CN1542198A (en) | 2004-11-03 |
Family
ID=34334054
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNA2003101062577A Pending CN1542198A (en) | 2003-11-08 | 2003-11-08 | Textile ultrasonic treatment device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1542198A (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102774125A (en) * | 2012-07-18 | 2012-11-14 | 北京昂林贸烽高新材料有限公司 | Wide fiber widening arrangement equipment |
| CN106758134A (en) * | 2017-03-23 | 2017-05-31 | 宜兴乐威牛仔布有限公司 | Tencel elasticity denim ultrasonic wave pretreating device |
| CN106733908A (en) * | 2014-12-13 | 2017-05-31 | 苏州汇诚智造工业设计有限公司 | The manufacture method of Construction Safety net equipment for quick washing |
| CN108085910A (en) * | 2017-12-15 | 2018-05-29 | 苏州智江梦商贸有限公司 | A kind of aging technique for removing carcinogen in cloth production process |
| CN109082794A (en) * | 2018-08-13 | 2018-12-25 | 斯乔麦科技（深圳）有限公司 | A kind of open width cloth rinsing bowl and its rinsing machine |
| CN110983696A (en) * | 2019-12-05 | 2020-04-10 | 共青城航群电子有限公司 | Raw material cleaning equipment for processing electric heating pad |
| CN113941444A (en) * | 2021-08-30 | 2022-01-18 | 武汉开辉时代科技有限公司 | Double-pulse range-extending type electrostatic generator |
| CN114108211A (en) * | 2021-12-13 | 2022-03-01 | 连云港创美机械有限公司 | Energy-saving ultrasonic washing machine and washing method |
-
2003
- 2003-11-08 CN CNA2003101062577A patent/CN1542198A/en active Pending
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102774125A (en) * | 2012-07-18 | 2012-11-14 | 北京昂林贸烽高新材料有限公司 | Wide fiber widening arrangement equipment |
| CN102774125B (en) * | 2012-07-18 | 2014-09-24 | 天津昂林贸烽高新材料有限公司 | Wide fiber widening arrangement equipment |
| CN106733908A (en) * | 2014-12-13 | 2017-05-31 | 苏州汇诚智造工业设计有限公司 | The manufacture method of Construction Safety net equipment for quick washing |
| CN106758134A (en) * | 2017-03-23 | 2017-05-31 | 宜兴乐威牛仔布有限公司 | Tencel elasticity denim ultrasonic wave pretreating device |
| CN108085910A (en) * | 2017-12-15 | 2018-05-29 | 苏州智江梦商贸有限公司 | A kind of aging technique for removing carcinogen in cloth production process |
| CN109082794A (en) * | 2018-08-13 | 2018-12-25 | 斯乔麦科技（深圳）有限公司 | A kind of open width cloth rinsing bowl and its rinsing machine |
| CN110983696A (en) * | 2019-12-05 | 2020-04-10 | 共青城航群电子有限公司 | Raw material cleaning equipment for processing electric heating pad |
| CN113941444A (en) * | 2021-08-30 | 2022-01-18 | 武汉开辉时代科技有限公司 | Double-pulse range-extending type electrostatic generator |
| CN114108211A (en) * | 2021-12-13 | 2022-03-01 | 连云港创美机械有限公司 | Energy-saving ultrasonic washing machine and washing method |
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