CN1534464A - Mould processing order arranging system and method - Google Patents

Mould processing order arranging system and method Download PDF

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Publication number
CN1534464A
CN1534464A CNA031140920A CN03114092A CN1534464A CN 1534464 A CN1534464 A CN 1534464A CN A031140920 A CNA031140920 A CN A031140920A CN 03114092 A CN03114092 A CN 03114092A CN 1534464 A CN1534464 A CN 1534464A
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China
Prior art keywords
mould
deploying
submodule
arranging system
machine
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Pending
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CNA031140920A
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Chinese (zh)
Inventor
叶步洋
郭许良
肖准
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Hongfujin Precision Industry Shenzhen Co Ltd
Hon Hai Precision Industry Co Ltd
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Hongfujin Precision Industry Shenzhen Co Ltd
Hon Hai Precision Industry Co Ltd
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Application filed by Hongfujin Precision Industry Shenzhen Co Ltd, Hon Hai Precision Industry Co Ltd filed Critical Hongfujin Precision Industry Shenzhen Co Ltd
Priority to CNA031140920A priority Critical patent/CN1534464A/en
Publication of CN1534464A publication Critical patent/CN1534464A/en
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Abstract

A die processing and mating system connected with multiple user terminals via network is composed of a basic data maintaining module for increasing, modifying, inquiring and deleting various basic data, and a simulative analysis module for analyzing the supply and demand according to said basic data to generate the processing and mating result of parts and listing the time spent by the parts on each machine in Gant chart mode.

Description

Mould Machining arranging system and method
[technical field]
The invention relates to a kind of system and method for Master Production Scheduling, particularly about a kind of system and method for Mould Machining deploying.
[background technology]
The existing production management software of some mould parts processing enterprises includes only situations such as basic document and condition of production inquiry, does not relate to the deploying aspect of part processing.The operating type of machining sector is artificial deploying now, and promptly all workpiece are all by the experienced personnel's deploying of each workshop section.Because every day, workload was big, the deploying personnel can not control the working condition of full factory in addition, can not coordinate so work between each workshop section and the workshop section.Each workshop section is not connected, and the workpiece deploying is unreasonable, standby occurs, treat workpiece and treats a large amount of board of serious waste such as program phenomenon of process time through regular meeting.Wherein standby refers to because the deploying of workpiece workshop section is unreasonable, and after preceding workshop section workpiece processing was intact, shipment is workshop section extremely down, and at this moment workshop section does not have board to process this workpiece down, just can process this workpiece in the time of need having waited until board; After treating that workpiece is meant that this board workpiece processing is intact, board does not have workpiece to process, because the deploying of workpiece workshop section is unreasonable, last workshop section workpiece does not have timely shipment, after board need etc. are gone up workshop section's workpiece shipment, workpiece processing is arranged; The program for the treatment of is meant because the deploying of workpiece workshop section is unreasonable, and the workpiece shipment is after this workshop section, and but because this work procedure is not carried out, board and workpiece are all being treated program, just can process after program is carried out.
Because the processing deploying generally all is to be undertaken by experienced personnel, so the quality of deploying is easy to be affected because of flow of personnel.
Under the ever-increasing trend of turnout,, be badly in need of the practicable computer system of a cover and finish Mould Machining deploying operation for reducing the external coordination operation and guaranteeing delivery date.Make the mobility of whole machining sector improve, shorten mould delivery date and assist the capacity planning simulation.
Wherein mobility is meant ratio, and the mobility of machine is exactly the ratio of the setting production time of actual production time of machine and machine; Alleged personnel's mobility, same meaning with it.
[summary of the invention]
Fundamental purpose of the present invention is to provide a kind of Mould Machining arranging system and method, it can be according to the basic document of the mould of user input systems, as estimate man-hour, processing cis-position, hand over data such as phase cis-position and mobility, list the time that part is spent with graph mode intuitively on every machine fast.Wherein estimate and be meant the expectation process time of part in each workshop section man-hour; Workshop section's nulling spare is at the employed machine of certain cis-position; The processing sequence of cis-position nulling spare; The processing cis-position is meant the order of part in its work flow, and promptly which procedure part belongs on certain machine; Friendship phase cis-position is meant the part context at date of payment.
A further object of the present invention is to provide a kind of Mould Machining arranging system and method, and its Time Calculation that can spend on each cis-position according to the processing cis-position and the part of part the charge capacity of each board, and determines key equipment and critical process thus.
Another object of the present invention is to provide a kind of Mould Machining arranging system and method, it can expand into part to mould, and distinguishes vital part and general part.
A further object of the present invention is to provide a kind of Mould Machining arranging system and method, and it can calculate the pot life of every equipment according to the working time of board and the setting of mobility.
The present invention has disclosed a kind of Mould Machining arranging system and method.This system includes a plurality of user terminal computer and forms, and is respectively provisioning resources end computing machine, customer demand end computing machine, demand maintenance end computing machine and produces line manufacturing side computing machine.The above user terminal links to each other with the Mould Machining arranging system by network.Described Mould Machining arranging system includes a basic data maintenance module and a sunykatuib analysis module.Wherein basic data maintenance module is to be used to increase newly, to revise, to inquire about and to delete various basic documents, as the existing machine resources of enterprise and the working condition of every day, mould basic document and part operation data etc.This module includes available resources and safeguards that submodule, a resource settings safeguard that submodule, a mould data safeguard that a submodule and a part operation safeguard submodule.Wherein, available resources safeguard that submodule is to be used for increasing newly, revise, inquiring about and delete at code name, title, quantity, available labour time, the mobility of the existing machine resources of enterprise.Resource settings safeguards that submodule is used at the situation that takies of the existing machine resources of enterprise every day and the setting of special circumstances.The mould data safeguards that submodule is used to increase newly, revise and delete the mould basic document and generates parts list, outsourcing piece detail list and the standard component detail list that constitutes this mould, and wherein the mould basic document includes the processing sequence of dilivery date, each part of mould of BOM (Bill of Material) structure, the mould of mould and workshop section man-hour etc.The part operation safeguards that submodule is to be used to increase newly, to revise and to delete part operation data.
The sunykatuib analysis module is that the enterprise's available resources that provide according to basic data maintenance module and the basic document of customer demand are provided, carry out supply and demand analysis, the Time Calculation that spends on each cis-position according to the processing cis-position and the part of part goes out the charge capacity of each machine, again according to the size of charge capacity, determine key equipment, critical process and vital part, and thus part is carried out deploying, produce the processing deploying result of part.This module includes mould parts processing deploying submodule, a mould parts operation deploying submodule, and a gunter analysis chart generates submodule.Wherein, mould parts processing deploying submodule is used for needs processed mould part is carried out deploying, calculates the beginning process time of not dropping into processing parts and finishes process time.Mould parts operation deploying submodule is used for selecting at the part of mould parts processing deploying submodule institute deploying, draw each part up to completion the deploying table of all process steps of process.The gunter analysis chart generates submodule and is used for mould parts operation deploying result is converted to the gunter analysis chart, promptly represents the distribution situation of each procedure on corresponding machine of part by the gunter analysis chart.
The present invention also provides a kind of Mould Machining deploying method, and this method includes following steps: (a) safeguard that by the mould data submodule generates parts list, outsourcing piece detail list, the standard component detail list that constitutes this mould according to the mould BOM structure of customer demand; (b) calculate scheduled completion date of each part; (c) adjust the load of each processing machine, determine key equipment; (d) determine vital part; (e) on key equipment, arrange critical process; (f) judge whether each operation is the preceding operation of critical process,, otherwise change step (h) over to if then change step (g) over to; (g) adopt extending type (pull) plan principle to arrange for the general operation before the critical process; (h) adopt driving (push) plan principle to arrange for the general operation after the critical process; (i) produce the deploying result; (j) represent the deploying result with the gunter analysis chart, promptly list the time that part is spent on every machine with graph mode directly perceived.
Mould Machining arranging system of the present invention and method can improve the mobility of whole machining sector, shorten mould delivery date, assist the capacity planning simulation.
[description of drawings]
Fig. 1 is the network computer system Organization Chart of Mould Machining arranging system of the present invention and method.
Fig. 2 is the functional block diagram of Mould Machining arranging system of the present invention and method.
Fig. 3 is the operation process chart of Mould Machining arranging system of the present invention and method.
Fig. 4 is the deploying process flow diagram of Mould Machining arranging system of the present invention and method.
[embodiment]
Consulting shown in Figure 1ly, is the network computer system Organization Chart for Mould Machining arranging system of the present invention and method.Its provisioning resources end computing machine 2 by distributed distribution, customer demand end computing machine 3, demand are safeguarded end computing machine 4 and are produced line manufacturing side computing machine 5 and link to each other with a Mould Machining arranging system 1 by network 6.Wherein, network 6 is to be a kind of electric network, and it can be intranet Intranet, world-wide web Internet or other type network.In the present invention, provisioning resources end computing machine 2, customer demand end computing machine 3, demand are safeguarded end computing machine 4 and are produced user's environment that line manufacturing side computing machine 5 can be Windows95, Windows98 or Windows NT, and above each terminal computer provides interactive user's interface for all types of user.Wherein, enterprise staff can be imported the basic document of the machine resources of the provided production that enterprise has by provisioning resources end computing machine 2, comprises kind, quantity, available labour time and the mobility etc. of machine; Enterprise staff is by customer demand end computing machine 3 input customer demands, set the processing basic document of the production mould of wanting, comprise the processing sequence of dilivery date, each part of mould of BOM structure, the mould of mould and workshop section man-hour etc., workshop section means the process time of part in each workshop section man-hour; Demand safeguards that end computing machine 4 is used for completion every day/in the renewal of workpieces, and the part that has machined is not re-used as the object of deploying.Its above information through above-mentioned client computer input all is sent to Mould Machining arranging system 1 by network 6, carries out supply and demand analysis and processing deploying for Mould Machining arranging system 1, produces the deploying result.Mould Machining arranging system 1 stores a series of software function modules (consulting shown in Figure 3), be used for the data imported by each terminal computer according to all types of user, as kind, quantity, available labour time and the mobility of machine, client's demand etc., carry out the Mould Machining deploying, and the deploying result is sent to by network 6 produces line manufacturing side computing machine 5 and instruct the produced on-site operation.
Consult shown in Figure 2ly, be the functional block diagram of Mould Machining arranging system of the present invention and method.This Mould Machining arranging system includes a basic data maintenance module 10, one sunykatuib analysis modules 20.
Wherein basic data maintenance module 10 is used to increase newly, revises, inquires about and deletes various basic documents.This module includes available resources and safeguards that submodule 100, one resource settings safeguard that submodule 101, one mould data safeguard that submodule 102, one part operations safeguard submodule 103.Wherein, available resources safeguard that submodule 100 is to be used for increasing newly, revise, inquiring about and delete at code name, title, quantity, available labour time, the mobility of the existing machine resources of enterprise.Resource settings safeguards that submodule 101 is used at the situation that takies of the existing machine resources of enterprise every day and the setting of special circumstances, as last working day uncompleted workpiece taken certain machine, expectation will take how long to reach and mechanical disorder maintenance or special time maintenance etc. occur.The mould data safeguards that submodule 102 is used to increase newly, revise and delete the mould basic document and generates parts list, outsourcing piece detail list and the standard component detail list that constitutes this mould, and wherein the mould basic document includes the processing sequence of dilivery date, each part of mould of BOM (Bill of Material) structure, the mould of mould and workshop section man-hour etc.The part operation safeguards that submodule 103 is to be used to increase newly, to revise and to delete part operation data, includes part sequence number, friendship phase, cis-position, workshop section, estimates the completion status of man-hour and each workshop section.
Sunykatuib analysis module 20 is that the enterprise's available resources that provided according to basic data maintenance module 10 and the basic document of customer demand are provided, and carries out supply and demand analysis, and part is carried out deploying, produces the processing deploying result of part.This module includes mould parts processing deploying submodule 200, one mould parts operation deploying submodules 201, one gunter analysis charts and generates submodule 202.Wherein, mould parts processing deploying submodule 200 is used for needs processed mould part is carried out deploying, calculates the beginning process time of not dropping into processing parts and finishes process time.Mould parts operation deploying submodule 201 is used for selecting at the part of 200 deployings of mould parts processing deploying submodule, draw each part up to completion the deploying table of all process steps of process.The gunter analysis chart generates submodule 202 and is used for mould parts operation deploying result is converted to the gunter analysis chart, promptly represents the distribution situation of each procedure on corresponding machine of part by the gunter analysis chart.
Consult shown in Figure 3ly, be the operation process chart of Mould Machining arranging system of the present invention and method.At first safeguard that by available resources submodule 100 carries out the resource provision basic document and sets (step S301).In this step, it is other to import machine resources and setting personnel and shift, and wherein machine resources is the basic document of the machine resources of the provided production that has of enterprise, comprises kind, quantity, available labour time, mobility of machine etc.; It is detailed setting to available human resources and machine resources available that personnel and shift do not set, specific to the operation situation of each working time section personnel and machine.Safeguard that by the mould data submodule 102 is by customer demand end computing machine 3 input mould basic documents (step S303) then.In this step, be demand at the client, set the processing basic document of mould, comprise the processing sequence of dilivery date, each part of mould of BOM structure, the mould of mould and workshop section man-hour etc.After resource provision basic document and mould demand data setting are intact, basic document according to resource provision basic document and mould demand carries out actual supply and demand analysis, carry out deploying by 200 pairs of needs processed mould of mould parts processing deploying submodule part, calculate the beginning process time of not dropping into processing parts and finish process time (step S305).Carry out mould deploying programs by mould parts operation deploying submodule 201 again, select at the part of 200 deployings of mould parts processing deploying submodule, draw each part up to completion all process steps deploying table (step S307) of process.Enter next step visual representation deploying result then, promptly generate submodule 202 result of deploying program is converted into the gunter analysis chart, the distribution situation (step S309) of each procedure on corresponding machine of expression part by the gunter analysis chart.After finishing deploying, by network 6 the deploying result is sent to product line manufacturing side computing machine 5 by Mould Machining arranging system 1 and instructs the product lines to produce (step S311).When regeneration was produced later on, the resource provision basic document need not changed, but will safeguard that submodule 101 carries out machine resources and takies setting (step S313) by resource settings.This step is the prerequisite operation of deploying every day, the working condition that is primarily aimed at the existing machine resources of enterprise every day is set, comprise in process of production, the machine resources that occurs takies the setting of situation and some special circumstances, as last working day uncompleted workpiece taken a certain machine, estimated how long will take; When the breakdown maintenance of appearance machine or the maintenance of special time, the setting that should carry out.Enter supply and demand analysis then, promptly change step S305 over to.The demand section needs dynamically change every day, so after the product line is finished production on the same day, system is to the demand performance analysis, to safeguard that submodule 103 completes/sets in system by the part operation, as newly-increased, modification, deletion part operation data, promptly upgrade completing/in the workpieces operation, the part that has machined is not re-used as deploying object (step S315).Renewal finish change over to step S303 again the maintain customer new demand promptly import the basic document of new die.
Consult shown in Figure 4ly, be Mould Machining arranging system of the present invention and method mould deploying process flow diagram.At first safeguard that by the mould data submodule 102 generates parts list, outsourcing piece detail list, the standard component detail list (step S401) that constitutes this mould according to the BOM structure of customer demand and mould.Safeguard that by the part operation submodule 103 calculates the scheduled completion date of each part (delivery date of part delivery date and each procedure of this part) and produces the preposition phase (step S403) then.Safeguard the load that machine resources that submodule 100 and part operation safeguard that submodule 103 provides and mould basic document are adjusted each processing machine and determine key equipment (step S405) according to available resources by mould parts processing deploying submodule 200 again, according to the working time of board and the setting of mobility, calculate the pot life of every equipment, the Time Calculation that spends on each cis-position according to the processing cis-position and the part of part goes out the charge capacity of each board again, and determines key equipment according to the size of board charge capacity.Determine vital part (step S407), promptly select operation critical process the latest at delivery date, and stipulate its going into operation and completion date on key equipment.The operation of wherein processing on key equipment is defined as critical process, and the part that contains critical process is defined as vital part.Critical process the latest with above-mentioned operation delivery date is a benchmark, by each part critical process priority at delivery date, adopts the limited capability plan law to arrange back to front on key equipment, tentatively determines the target advance (step S409) of each part critical process.Wherein the limited capability plan law promptly is to consider machine quantity, machine works ability, machine efficiency, personnel's ability to work and personnel's working time etc. in the deploying process.For general operation, judge whether it is the preceding operation (step S411) of critical process, if, then change step S413 over to, promptly to the general operation before the critical process, press extending type (pull) plan principle, with the critical process benchmark row of falling back to front.Otherwise, change step S415 over to, promptly to the general operation after the critical process, press driving (push) plan principle, promptly and critical process be that benchmark sorts from front to back.And when the part delivery that exceeds the plan regulation when the last completion date of individual part delays work, should adjust part putting in order on key equipment, make every effort to eliminate delay work or as far as possible minimizing delay work.Generate deploying result (step S417) at last, represent, promptly list the time (step S419) that part is spent on every machine with graph mode directly perceived with the gunter analysis chart.

Claims (16)

1. a Mould Machining arranging system can be used for needs processed mould part is carried out deploying, it is characterized in that:
One basic data maintenance module is to be used to increase newly, to revise, to inquire about and to delete various basic documents, as the existing machine resources of enterprise and the working condition of every day, mould basic document and part operation data;
One sunykatuib analysis module, be that the existing machine resources of enterprise that provides according to basic data maintenance module and the basic document of the working condition of every day and customer demand thereof are provided, carry out supply and demand analysis, the Time Calculation that spends on each cis-position according to the processing cis-position and the part of part goes out the charge capacity of each machine, size according to charge capacity, determine key equipment, critical process and vital part, and produce the processing deploying result of part thus, then the deploying result is listed the time that part is spent intuitively in the mode of gunter analysis diagram on every machine.
2. Mould Machining arranging system as claimed in claim 1, it is characterized in that: wherein basic data maintenance module also includes:
One available resources are safeguarded submodule, are to be used for increasing newly, revise, inquiring about and delete at code name, title, quantity, available labour time and the mobility of the existing machine resources of enterprise;
One resource settings is safeguarded submodule, is to be used for setting at the working condition of the existing machine resources of enterprise every day;
One mould data is safeguarded submodule, is to be used to increase newly, revise and delete the mould basic document and to generate parts list, outsourcing piece detail list and the standard component detail list that constitutes this mould;
One part operation is safeguarded submodule, is to be used to increase newly, to revise and to delete part operation data.
3. Mould Machining arranging system as claimed in claim 2, it is characterized in that: wherein available resources safeguard that submodule also includes personnel and other setting of shift, be detailed setting, specific to the operation situation of each working time section personnel and machine to available human resources and machine resources.
4. Mould Machining arranging system as claimed in claim 2 is characterized in that: wherein resource settings safeguards that submodule also includes the machine resources space hold and sets, and promptly is in process of production, the occupation condition of appearance and the setting of special circumstances.
5. Mould Machining arranging system as claimed in claim 2 is characterized in that: wherein the mould data safeguards that the described mould basic document of submodule includes processing sequence and workshop section man-hour of the dilivery date of the BOM structure of mould, mould, each part of mould.
6. Mould Machining arranging system as claimed in claim 2 is characterized in that: wherein the part operation safeguards that the described part operation data of submodule includes part sequence number, friendship phase, cis-position, workshop section, estimates the completion status of man-hour and each workshop section.
7. Mould Machining arranging system as claimed in claim 1 or 2 is characterized in that: wherein sunykatuib analysis module includes:
One mould parts processing deploying submodule is to be used for carrying out deploying at needs processed mould part, calculates the beginning process time of not dropping into processing parts and finishes process time;
One mould parts operation deploying submodule is to be used for the part of mould parts processing deploying submodule institute deploying is selected, draw each part up to completion all process steps deploying table of process, can represent the machining state of part intuitively;
One gunter analysis chart generates submodule, is to be used for mould parts operation deploying result is converted to the gunter analysis chart, promptly can show the distribution situation of each procedure on corresponding machine of part.
8. Mould Machining arranging system as claimed in claim 7, it is characterized in that: wherein the mould parts processing deploying submodule Time Calculation that also can spend on each cis-position according to the processing cis-position and the part of part the charge capacity of each machine, and determines key equipment according to load size.
9. a Mould Machining deploying method is to be used for needing the processed mould part to carry out the method for deploying, and it is characterized in that: this method includes following steps:
(a) safeguard that by the mould data submodule generates parts list, outsourcing piece detail list, the standard component detail list that constitutes this mould according to the BOM structure of the mould of customer demand;
(b) safeguard that by the part operation submodule calculates the scheduled completion date of each part;
(c) safeguard machine resources and the mould basic document that submodule and part operation safeguard that submodule provides according to available resources, adjust the load of each processing machine and determine key equipment by mould parts processing deploying submodule;
(d) determine vital part and critical process;
(e) on key equipment, arrange critical process;
(f) judge that whether non-key operation is the preceding operation of critical process, if then change step (g) over to, otherwise changes step (h) over to;
(g), adopt extending type (pull) plan principle to arrange for the general operation before the critical process;
(h), adopt driving (push) plan principle to arrange for the general operation after the critical process;
(i) produce the deploying result;
(j) represent the deploying result with the gunter analysis chart, promptly list the time that part is spent on every machine with graph mode directly perceived.
10. Mould Machining arranging system as claimed in claim 9 is characterized in that: wherein step (b) scheduled completion date of calculating each part comprises the step of calculating part delivery date, operation delivery date and producing the preposition phase.
11. Mould Machining arranging system as claimed in claim 9, it is characterized in that: wherein step (c) load of adjusting each processing machine refers to according to the working time of board and the setting of mobility, calculate the pot life of every equipment, the Time Calculation that spends on each cis-position according to the processing cis-position and the part of part goes out the charge capacity of each board again.
12. Mould Machining arranging system as claimed in claim 11 is characterized in that: can determine key equipment according to the size of each board charge capacity of adjusting out.
13. Mould Machining arranging system as claimed in claim 9 is characterized in that: wherein step (d) also includes and selects operation critical process the latest at delivery date, and stipulates its going into operation and the step of completion date on key equipment.
14. Mould Machining arranging system as claimed in claim 9, it is characterized in that: wherein step (e) is meant that with operation critical process the latest at delivery date be benchmark, on key equipment by each part critical process priority at delivery date, adopt the limited capability plan law row of falling back to front, tentatively determine the target advance of each part operation.
15. Mould Machining arranging system as claimed in claim 9 is characterized in that: wherein the described extending type plan of step (g) refers to the critical process to be that benchmark is arranged back to front.
16. Mould Machining arranging system as claimed in claim 9 is characterized in that: wherein the described driving plan of step (h) refers to the critical process to be that benchmark is arranged from front to back.
CNA031140920A 2003-03-29 2003-03-29 Mould processing order arranging system and method Pending CN1534464A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102622663A (en) * 2011-12-31 2012-08-01 华中科技大学 Structural metal feeding method and manufacturing system for structural metals
CN104050544A (en) * 2014-07-04 2014-09-17 浪潮通用软件有限公司 System for generating workshop working procedure plan and achieving method thereof
CN104732346A (en) * 2015-03-23 2015-06-24 浪潮通用软件有限公司 Unified limited capacity scheduling method based on metadata
CN105303347A (en) * 2015-10-26 2016-02-03 烟台宝井钢材加工有限公司 Decoiling line planning method

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102622663A (en) * 2011-12-31 2012-08-01 华中科技大学 Structural metal feeding method and manufacturing system for structural metals
CN102622663B (en) * 2011-12-31 2015-04-15 华中科技大学 Structural metal feeding method and manufacturing system for structural metals
CN104050544A (en) * 2014-07-04 2014-09-17 浪潮通用软件有限公司 System for generating workshop working procedure plan and achieving method thereof
CN104732346A (en) * 2015-03-23 2015-06-24 浪潮通用软件有限公司 Unified limited capacity scheduling method based on metadata
CN105303347A (en) * 2015-10-26 2016-02-03 烟台宝井钢材加工有限公司 Decoiling line planning method

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