A kind of light core assembly for filling cast-in-situs reinforcing bar concrete
(1) technical field
The present invention relates to a kind of light core assembly for filling cast-in-situs reinforcing bar concrete.
(2) background technology
At present, the cast-in-situ concrete hollow structure applications is more is building (room) lid structure, and its common form of structure has beam and slab type or rib steel reinforced superstructure, prestressed slab structure, non-prestressed slabbed construction, and these structures all have the shortcoming that self can't overcome.The beam and slab type building cover structure in the ordinary course of things, the Vierendeel girder depth of section needs the 1/10-1/12 of span, thereby structure takes up room greatlyyer, is not easy to the pipe line arrangement in the building, when architecture indoor needs furred ceiling, will take the interior space again.For satisfying interior space requirement, must structurally increase floor height, when floor height is restricted, can only adopt to be not more than the wide wide-flat beam of post and to satisfy rigidity requirement, amount of reinforcement will increase about 25%-40% this moment, and concrete amount will increase by 50%; For the rib steel reinforced building cover structure, the postpone of building pipeline cloth still needs furred ceiling to handle, and is not remarkable to the reduction of building floor height, and steel concrete amount ratio beam and slab type superstructure also wants many; The arch without beam span generally about 6 meters, for improving slab column system horizontal force resistant performance and the punching failure that prevents plate, then needs establish cap in the sheet-pile junction, thereby the building implements pipeline still needs furred ceiling, compare with rib steel reinforced, rolled steel dosage increases by 70%, and concrete amount increases by 50%.Prestressed slab need apply prestressed facility, during prestressed reinforcement of tensioning, need take measures to eliminate the obstacle of floor compressive strain, and difficulty of construction is big.In low-rise building, use a kind of compound superstructure with ribbing at present, this kind superstructure is actually equivalence and is the groined slab floor behind the plate on mechanical property, because that its rib is is solid, thereby behind the shaping structures, part does not have value on an empty stomach.In order to overcome the deficiency that above-mentioned technology exists, Guizhou University of Technology has applied for that the patent No. is: ZL 97200102.6, name are called the utility model patent of " the two-way hollow big plate of steel bar concrete shear connector formula ", it is by upper plate and the last rib that is attached thereto, the shear connector formation that the rib up and down that the intersection point place of following rib and the grid that forms at last rib and following rib is provided with is connected.The superstructure of this structure from heavy and light, stress performance, anti-seismic performance are good, and be that flexible division of architectural space provided convenience, the horizontal pipeline of building can pass through in empty stomach, reduced floor height, be that steel bar concrete is many, the superior structural of highrise building superstructure, its total cost saves about 15% than ordinary construction, and it is applicable to many, high building structure.But the two-way hollow big plate construction complexity of this steel bar concrete shear connector formula, trouble, cycle are long; need the cast-in-place rib down of construction earlier; after treating concrete initial set; shelve shear connector cover and prefabricated bed die of last rib or conventional construction formwork; put the prefabricated template die of going up again; construction period certainly will be elongated like this; its construction period is than one times of the long construction period of beam and slab structure generally speaking; especially the quantity of its template, specification are many; thereby construction is complicated, trouble, while expense height, therefore; at above-mentioned deficiency, develop a kind of novel cast-in and fill with light core assembly for being badly in need of.
(3) summary of the invention
The object of the present invention is to provide a kind of light core assembly for filling cast-in-situs reinforcing bar concrete, be applied to have characteristics such as construction is simple, convenient, cost is low, the cycle is short in hollow building (room) lid.
Solution of the present invention is on the basis of existing technology, comprise carcass, carcass surrounds cavity by upper plate and sidewall and constitutes, and it is characterized in that carcass is the ripple carcass, and at least two ripple carcasses have tube connector that the ripple carcass is connected to each other at least one place of sidewall to be integral.Like this, when light core assembly is applied in hollow building (room) lid, at the position up and down of tube connector, Cast-in-place concrete can form rib up and down, and the neutral gear position between the formwork can form shear connector, thereby hollow building cover can form the two-way hollow big plate of steel bar concrete shear connector formula, can disposablely water and smash concrete, construction in layer in batches, mould is simple, single, construction is simple, convenient, cost is low, the cycle is short, thereby has reached purpose of the present invention.Simultaneously, light core assembly also have the intensity height, simple in structure, cost is low, characteristics such as easy to make, is applicable to that various Cast-in-place Concrete Building Floor, roof system, body of wall, sole plate and hollow bridges use, be specially adapted to hollow arch without beam and use.
Feature of the present invention is that also at described tube connector be corrugated connecting tube.Like this, tube connector is a corrugated connecting tube, and light core assembly is made more convenient, and cost is lower.
Feature of the present invention is that also the ripple on described ripple carcass or the corrugated connecting tube is positive ripple or the ripple of oblique ripple or arc ripple or other shape or their combination.Like this, the bellows-shaped style on ripple carcass and the corrugated connecting tube is many, has made things convenient for design and production unit to select for use, helps reducing producing and construction cost.
Feature of the present invention is that also the ripple on described ripple carcass or the corrugated connecting tube is equidistant ripple or non-equidistance ripple.Like this, the ripple spacing on ripple carcass and the corrugated connecting tube can be selected for use as required, helps reducing producing and construction cost.
Feature of the present invention is that also at least one ripple of being separated by of the ripple on described ripple carcass or the corrugated connecting tube is bonded into integral body with interlock, seam, riveted, bonding or alternate manner.Like this, the ripple spacing on ripple carcass and the corrugated connecting tube can be selected for use as required, helps reducing producing and construction cost.Like this, the production of light core assembly is more convenient, flexible, makes things convenient for production unit to select for use, helps reducing production costs.
Feature of the present invention also is to be provided with in described ripple carcass or the corrugated connecting tube at least one at least one in stiffening rib, bracing boom or the reinforcing rib.Like this, the intensity of light core assembly and rigidity improve greatly.
Feature of the present invention also is to expose on ripple carcass or the corrugated connecting tube stiffening rib, in bracing boom or the reinforcing rib at least one.Like this, the adhesion strength between light core assembly and the Cast-in-place concrete is bigger, and the globality of superstructure is better.
Feature of the present invention is that also described ripple carcass or corrugated connecting tube are provided with at least one in sour jujube head, rivet, sheet metal, wire or the Metallic rod.Like this, the adhesion strength between light core assembly and the Cast-in-place concrete is bigger, and build-in is more firm, and the globality of superstructure is better.
Feature of the present invention is that also described ripple carcass is wavy metal carcass, plastic ripple carcass, glass fiber reinforced plastic ripple carcass or other composite material corrugated carcass.Like this, the kind of ripple carcass is many, makes things convenient for selecting for use of design and construction unit.
Feature of the present invention is that also the inwall of described ripple carcass is provided with anticorrosive coat.Like this, the antiseptic property of light core assembly is better, and endurance quality is better.
Feature of the present invention is that also described at least one ripple carcass goes to the bottom.Like this, it is simpler, convenient to construct, and construction cost is lower, and simultaneously, the following of superstructure can be made lattice formula plane or whole plane as required, can save the furred ceiling expense of decorating.
Feature of the present invention is that also going to the bottom of ripple carcass connects into integral body.Like this, it is simpler, convenient to construct, and construction cost is lower, and simultaneously, the following of superstructure is whole plane, can save the furred ceiling expense of decorating.In addition, owing to the ripple carcass of light core assembly is all gone to the bottom, light core assembly can be wrapped up in to be contained in the cast-in-situ reinforced concrete superstructure, the globality of superstructure, mechanical property will be better.
That feature of the present invention also is is fluted on the described ripple carcass, in inner corner trim, hole, protruding nail, raised line, boss module or the pipe of encorbelmenting at least one.Like this, the mutual wedge action between light core assembly and the Cast-in-place concrete is better, and the globality of superstructure is better.
Feature of the present invention also is to be filled with light material in the described ripple carcass.Light material can be foamed plastics, expanded perlite, expanded vermiculite, foaming or aerating concrete, rock wool, mineral wool, glass wool, haydite or haydite concrete.Like this, the insulation of light core assembly, heat insulation, sound insulation value is better.
Feature of the present invention is that also the shape of cross section of ripple carcass is polygon, similar round, ellipse, bent sideline shape, arc angle polygon or its combination.Like this, make things convenient for selecting for use of design and construction unit, help reducing construction and cost of production.
Feature of the present invention also is to have on the ripple carcass at least one in align member or the connector.Align member can be drag hook, draw ring, iron wire, small lugs etc.Connector can be hole, groove, bar, weldment, location securing member, bell and spigot, connection iron wire, screw mandrel, nut.Like this, the construction of light core assembly is easier, convenient, and construction cost is lower.
Feature of the present invention is that also the ripple carcass is provided with the hole of drawing-in wire or at least one in air chimney or the penetration pipe.Like this, during floor construction, the layout of pipeline is more convenient, faster.
A kind of light core assembly for filling cast-in-situs reinforcing bar concrete that is applied to hollow building cover, comprise carcass, carcass surrounds cavity by upper plate and sidewall and constitutes, it is characterized in that carcass is the ripple carcass, at least two ripple carcasses have tube connector that the ripple carcass is connected to each other at least one place of sidewall to be integral.
A kind of light core assembly for filling cast-in-situs reinforcing bar concrete that is applied to hollow arch without beam, comprise carcass, carcass surrounds cavity by upper plate and sidewall and constitutes, it is characterized in that carcass is the ripple carcass, at least two ripple carcasses have tube connector that the ripple carcass is connected to each other at least one place of sidewall to be integral.
A kind of light core assembly for filling cast-in-situs reinforcing bar concrete that is applied to hollow roof system, comprise carcass, carcass surrounds cavity by upper plate and sidewall and constitutes, it is characterized in that carcass is the ripple carcass, at least two ripple carcasses have tube connector that the ripple carcass is connected to each other at least one place of sidewall to be integral.
A kind of light core assembly for filling cast-in-situs reinforcing bar concrete that is applied to the hyollow foundation base plate, comprise carcass, carcass surrounds cavity by upper plate and sidewall and constitutes, it is characterized in that carcass is the ripple carcass, at least two ripple carcasses have tube connector that the ripple carcass is connected to each other at least one place of sidewall to be integral.
A kind of light core assembly for filling cast-in-situs reinforcing bar concrete that is applied to hollow wall, comprise carcass, carcass surrounds cavity by upper plate and sidewall and constitutes, it is characterized in that carcass is the ripple carcass, at least two ripple carcasses have tube connector that the ripple carcass is connected to each other at least one place of sidewall to be integral.
A kind of light core assembly for filling cast-in-situs reinforcing bar concrete that is applied to hollow bridges, comprise carcass, carcass surrounds cavity by upper plate and sidewall and constitutes, it is characterized in that carcass is the ripple carcass, at least two ripple carcasses have tube connector that the ripple carcass is connected to each other at least one place of sidewall to be integral.
(4) description of drawings
Fig. 1 is the structural representation of the embodiment of the invention 1.Shown in Figure 1,1 is the ripple carcass, and 2 is the upper plate of ripple carcass 1, and 3 is the sidewall of ripple carcass 1,4 cavitys that surround for upper plate 2 and sidewall 3, and 5 is tube connector, in each accompanying drawing, numbers identically, its explanation is identical.As shown in Figure 1, its carcass 1 is the ripple carcass, and two ripple carcasses 1 have tube connector 5 that ripple carcass 1 is connected to each other at sidewall 3 to be integral.
Fig. 2 is the structural representation of the embodiment of the invention 2, and its tube connector 5 is a corrugated connecting tube.
Fig. 3 is the structural representation of the embodiment of the invention 3, and the ripple on its ripple carcass 1 is not contour ripple.
Fig. 4 is the structural representation of the embodiment of the invention 4, and the ripple on its ripple carcass 1 is the non-equidistance ripple.
Fig. 5 is the structural representation of the embodiment of the invention 5, and the ripple on its ripple carcass 1 is bonded into integral body in the mode of interlock.
Fig. 6 is the structural representation of the embodiment of the invention 6, is provided with stiffening rib 6, bracing boom 7 and reinforcing rib 8 in its ripple carcass 1.
Fig. 7 is the structural representation of the embodiment of the invention 7, expose on its ripple carcass 1 stiffening rib 6 is arranged, bracing boom 7 and reinforcing rib 8.
Fig. 8 is the structural representation of the embodiment of the invention 8, and its ripple carcass 1 is provided with sour jujube 9, rivet 10, sheet metal 11, wire 12, Metallic rod 13.
Fig. 9 is the structural representation of the embodiment of the invention 9, and its ripple carcass 1 is the composite material corrugated carcass of Cement fibre.
Figure 10 is the structural representation of the embodiment of the invention 10, and the inwall of its ripple carcass 1 is provided with anticorrosive coat 14, and diagram anticorrosive coat 14 is a rustproof paint.
Figure 11 is the structural representation of the embodiment of the invention 11, and its ripple carcass 1 goes to the bottom 15.
Figure 12 is the structural representation of the embodiment of the invention 12, and going to the bottom of its two ripple carcasses 1 15 connects into integral body.
Figure 13 is the structural representation of the embodiment of the invention 13, and going to the bottom of its two ripple carcasses 1 15 connects into integral body, and outwards chooses toss is arranged.
Figure 14 is the structural representation of the embodiment of the invention 14, on its ripple carcass 1 fluted 16 and raised line 20.
Figure 15 is the structural representation of the embodiment of the invention 15, inner corner trim 17, boss module 21 is arranged on its ripple carcass 1 and encorbelment pipe 22.
Figure 16 is the structural representation of the embodiment of the invention 16, and hole 18, protruding nail 19 are arranged on its ripple carcass 1.
Figure 17 is the structural representation of the embodiment of the invention 17, fills with light material 23 in its ripple carcass 1, and diagram light material 23 is an expanded perlite.
Figure 18 is the structural representation of the embodiment of the invention 18, and the level cross-sectionn of its ripple carcass 1 is shaped as the arc angle polygon.
Figure 19 is the structural representation of the embodiment of the invention 19, and the perpendicular cross-sectional shape of its ripple carcass 1 is the arc angle polygon.
Figure 20 is the structural representation of the embodiment of the invention 20, on its ripple carcass 1 drag hook type align member 24 is arranged, and is useful on the draw-ring type connector 25 of carrying lifting usefulness.
Figure 21 is the structural representation of the embodiment of the invention 21, and jack and bolt-type connector 25 are arranged on its ripple carcass 1.
Figure 22 is the structural representation of the embodiment of the invention 22, and its ripple carcass 1 is provided with air chimney 27 and penetration pipe 28.
Figure 23 is the structural representation of the embodiment of the invention 23, and its ripple carcass 1 is provided with hole 26.
(5) specific embodiment
The invention will be further described below in conjunction with drawings and Examples.
The present invention comprises carcass 1 as shown in drawings, and carcass 1 surrounds cavity 4 by upper plate 2 and sidewall 3 and constitutes, and it is characterized in that carcass 1 is the ripple carcass, and at least two ripple carcasses 1 have tube connector 5 that ripple carcass 1 is connected to each other at least one place of sidewall 3 to be integral.Fig. 1 is the structural representation of the embodiment of the invention 1.Shown in Figure 1,1 is the ripple carcass, and 2 is the upper plate of ripple carcass 1, and 3 is the sidewall of ripple carcass 1,4 cavitys that surround for upper plate 2 and sidewall 3, and 5 is tube connector, in each accompanying drawing, numbers identically, its explanation is identical.As shown in Figure 1, its carcass 1 is the ripple carcass, and two ripple carcasses 1 have tube connector 5 that ripple carcass 1 is connected to each other at sidewall 3 to be integral.
Feature of the present invention is that also described tube connector 5 is corrugated connecting tube.Fig. 2 is the structural representation of the embodiment of the invention 2, and its tube connector 5 is a corrugated connecting tube.
Feature of the present invention is that also the ripple on described ripple carcass 1 or the corrugated connecting tube 5 is positive ripple or the ripple of oblique ripple or arc ripple or other shape or their combination.As shown in Figure 1 and Figure 2, the ripple on its ripple carcass 1 is positive ripple.Fig. 3 is the structural representation of the embodiment of the invention 3, and the ripple on its ripple carcass 1 is not contour ripple.
Feature of the present invention is that also the ripple on described ripple carcass 1 or the corrugated connecting tube 5 is equidistant ripple or non-equidistance ripple.Ripple on the ripple carcass 1 as shown in Figure 1 and Figure 2 is equidistant ripple.Fig. 4 is the structural representation of the embodiment of the invention 4, and the ripple on its ripple carcass 1 is the non-equidistance ripple.
Feature of the present invention is that also at least one ripple of being separated by of the ripple on described ripple carcass 1 or the corrugated connecting tube 5 is bonded into integral body with interlock, seam, riveted, bonding or alternate manner.Fig. 5 is the structural representation of the embodiment of the invention 5, and the ripple on its ripple carcass 1 is bonded into integral body in the mode of interlock.
Feature of the present invention also is to be provided with in described ripple carcass 1 or the corrugated connecting tube 5 at least one at least one in stiffening rib 6, bracing boom 7 or the reinforcing rib 8.Fig. 6 is the structural representation of the embodiment of the invention 6, is provided with stiffening rib 6, bracing boom 7 and reinforcing rib 8 in its ripple carcass 1.
Feature of the present invention also is to expose on ripple carcass 1 or the corrugated connecting tube 5 stiffening rib 6, in bracing boom 7 or the reinforcing rib 8 at least one.Fig. 7 is the structural representation of the embodiment of the invention 7, expose on its ripple carcass 1 stiffening rib 6 is arranged, bracing boom 7 and reinforcing rib 8.
Feature of the present invention is that also described ripple carcass 1 or corrugated connecting tube 5 are provided with at least one in sour jujube 9, rivet 10, sheet metal 11, wire 12 or the Metallic rod 13.Fig. 8 is the structural representation of the embodiment of the invention 8, and its ripple carcass 1 is provided with sour jujube 9, rivet 10, sheet metal 11, wire 12, Metallic rod 13.As shown in figure 10, ripple carcass 1 is provided with sour jujube 9.
Feature of the present invention is that also described ripple carcass 1 is wavy metal carcass, plastic ripple carcass, glass fiber reinforced plastic ripple carcass or other composite material corrugated carcass.To shown in Figure 8, ripple carcass 1 is the wavy metal carcass as Fig. 1.Fig. 9 is the structural representation of the embodiment of the invention 9, and its ripple carcass 1 is the composite material corrugated carcass of Cement fibre.
Feature of the present invention is that also the inwall of described ripple carcass 1 is provided with anticorrosive coat 14.Figure 10 is the structural representation of the embodiment of the invention 10, and the inwall of its ripple carcass 1 is provided with anticorrosive coat 14, and diagram anticorrosive coat 14 is a rustproof paint.
Feature of the present invention is that also described at least one ripple carcass 1 goes to the bottom 15.Figure 11 is the structural representation of the embodiment of the invention 11, and its ripple carcass 1 goes to the bottom 15.
Feature of the present invention is that also going to the bottom of ripple carcass 1 15 connects into integral body.Figure 12 is the structural representation of the embodiment of the invention 12, and going to the bottom of its two ripple carcasses 1 15 connects into integral body.Figure 13 is the structural representation of the embodiment of the invention 13, and going to the bottom of its two ripple carcasses 1 15 connects into integral body, and outwards chooses toss is arranged.
That feature of the present invention also is is fluted 16 on the described ripple carcass 1, in inner corner trim 17, hole 18, protruding nail 19, raised line 20, boss module 21 or the pipe 22 of encorbelmenting at least one.Figure 14 is the structural representation of the embodiment of the invention 14, on its ripple carcass 1 fluted 16 and raised line 20.Figure 15 is the structural representation of the embodiment of the invention 15, inner corner trim 17, boss module 21 is arranged on its ripple carcass 1 and encorbelment pipe 22.Figure 16 is the structural representation of the embodiment of the invention 16, and hole 18, protruding nail 19 are arranged on its ripple carcass 1, and diagram hole 18 is the bellows wall hole.
Feature of the present invention also is to be filled with light material 23 in the described ripple carcass 1.Figure 17 is the structural representation of the embodiment of the invention 17, fills with light material 23 in its ripple carcass 1, and diagram light material 23 is an expanded perlite.
Feature of the present invention is that also the shape of cross section of ripple carcass 1 is polygon, similar round, ellipse, bent sideline shape, arc angle polygon or its combination.As shown in figure 17, the level cross-sectionn of its ripple carcass 1 is shaped as quadrangle.Figure 18 is the structural representation of the embodiment of the invention 18, and the level cross-sectionn of its ripple carcass 1 is shaped as the arc angle polygon.Figure 19 is the structural representation of the embodiment of the invention 19, and the perpendicular cross-sectional shape of its ripple carcass 1 is the arc angle polygon, and tube connector 5 is bayonet joint pipe 5.
Feature of the present invention also is to have on the ripple carcass 1 at least one in align member 24 or the connector 25.Figure 20 is the structural representation of the embodiment of the invention 20, on its ripple carcass 1 drag hook type align member 24 is arranged, and is useful on the draw-ring type connector 25 of carrying lifting usefulness.Figure 21 is the structural representation of the embodiment of the invention 21, and jack and bolt-type connector 25 are arranged on its ripple carcass 1.
Feature of the present invention is that also ripple carcass 1 is provided with the hole 26 of drawing-in wire or at least one in air chimney 27 or the penetration pipe 28.Figure 22 is the structural representation of the embodiment of the invention 22, and its ripple carcass 1 is provided with air chimney 27 and penetration pipe 28.Figure 23 is the structural representation of the embodiment of the invention 23, and its ripple carcass 1 is provided with hole 26.
A kind of light core assembly for filling cast-in-situs reinforcing bar concrete that is applied to hollow building cover, comprise carcass 1, carcass 1 surrounds cavity 4 by upper plate 2 and sidewall 3 and constitutes, it is characterized in that carcass 1 is the ripple carcass, at least two ripple carcasses 1 have tube connector 5 that ripple carcass 1 is connected to each other at least one place of sidewall 3 to be integral.
A kind of light core assembly for filling cast-in-situs reinforcing bar concrete that is applied to hollow arch without beam, comprise carcass 1, carcass 1 surrounds cavity 4 by upper plate 2 and sidewall 3 and constitutes, it is characterized in that carcass 1 is the ripple carcass, at least two ripple carcasses 1 have tube connector 5 that ripple carcass 1 is connected to each other at least one place of sidewall 3 to be integral.
A kind of light core assembly for filling cast-in-situs reinforcing bar concrete that is applied to hollow roof system, comprise carcass 1, carcass 1 surrounds cavity 4 by upper plate 2 and sidewall 3 and constitutes, it is characterized in that carcass 1 is the ripple carcass, at least two ripple carcasses 1 have tube connector 5 that ripple carcass 1 is connected to each other at least one place of sidewall 3 to be integral.
A kind of light core assembly for filling cast-in-situs reinforcing bar concrete that is applied to the hyollow foundation base plate, comprise carcass 1, carcass 1 surrounds cavity 4 by upper plate 2 and sidewall 3 and constitutes, it is characterized in that carcass 1 is the ripple carcass, at least two ripple carcasses 1 have tube connector 5 that ripple carcass 1 is connected to each other at least one place of sidewall 3 to be integral.
A kind of light core assembly for filling cast-in-situs reinforcing bar concrete that is applied to hollow wall, comprise carcass 1, carcass 1 surrounds cavity 4 by upper plate 2 and sidewall 3 and constitutes, it is characterized in that carcass 1 is the ripple carcass, at least two ripple carcasses 1 have tube connector 5 that ripple carcass 1 is connected to each other at least one place of sidewall 3 to be integral.
A kind of light core assembly for filling cast-in-situs reinforcing bar concrete that is applied to hollow bridges, comprise carcass 1, carcass 1 surrounds cavity 4 by upper plate 2 and sidewall 3 and constitutes, it is characterized in that carcass 1 is the ripple carcass, at least two ripple carcasses 1 have tube connector 5 that ripple carcass 1 is connected to each other at least one place of sidewall 3 to be integral.
During the invention process, can adopt metal corrugated plate to be welded, perhaps adopt plastic injection-moulded forming, perhaps adopt composite material at the mould internal shaping, perhaps adopt metal material to be wound into metal bellows earlier, be pressed into the box-like carcass of diagram then on forcing press, shutoff two end side surface form ripple carcass 1, and with tube connector 5 ripple carcass 1 being connected to each other to be integral again gets final product.