A kind of lightening permanent tyre body for filling cast-in-situ reinforcing steel concrete
(1) technical field
The present invention relates to a kind of lightening permanent tyre body for filling cast-in-situ reinforcing steel concrete.
(2) background technology
Arch without beam is that present Cast-in-place Concrete Building Floor is used wider floor structural form, have that speed of application is fast, structure height is little, advantages such as ceiling decoration can be cut apart and need not to room area flexibly, the lightening permanent loose tool of filling in it has various hollow sections and box, and box has hollow or solid.Is that ZL99232921.3, name are called " cast-in-place reinforced concrete filling thin wall cylinder " utility model patent as the applicant in the patent No. of application on March 10th, 1999, it is made up of horniness thin-walled tube and two plugs, is applied to use as the lightening permanent loose tool in the arch without beam.The beam army in Shijiazhuang City, Hebei Province city and for example, the patent No. of application was ZL00203695.9 on February 23rd, 2000, name is called the formwork that uses in " combination concrete hidden rib floor structure " utility model patent, " formwork can be solid; also can be hollow; available plant straw; glass fiber reinforced plastic; sheet iron plate; light materials such as glass fibre cement are made to have walked to the 7th line description at Instructions Page 2 the 5th, its profile can be made rectangle according to designing requirement, circular, shapes such as polygon; ", being applied to equally make up in the dark close rib building roof of concrete also is to use as light permanent inner-base.But no matter be hollow section or box, after being applied to the cast-in-situ reinforced concrete superstructure as light permanent inner-base, all can form the dark close rib of two-way Cast-in-place concrete, intersection between dark close rib, it is stressed complicated, and stress is more concentrated, easily produce the crack, even cracking destruction, therefore, develop a kind of novel lightening permanent tyre body for filling cast-in-situ reinforcing steel concrete for being badly in need of.
(3) summary of the invention
The object of the present invention is to provide a kind of lightening permanent tyre body for filling cast-in-situ reinforcing steel concrete, after being applied to the cast-in-situ reinforced concrete superstructure, can significantly improve the mechanical property of superstructure, reducing stress concentrates, prevent the generation in crack, simultaneously, light permanent inner-base also has characteristics such as simple in structure, that intensity is high, making is easy, cost is low.
Solution of the present invention is improved on the basis of existing light permanent inner-base, comprise carcass, it is characterized in that carcass is the ripple carcass, there is an inner corner trim at least one corner of sidewall around adjacent on the ripple carcass, and at least one ripple of being separated by of the ripple on the ripple carcass is bonded into integral body with interlock, seam, riveted or bonding mode.Like this, owing to inner corner trim is set in the corner of ripple carcass, after light permanent inner-base is applied to building cover structure, the inner corner trim position of the intersection of the ripple carcass between dark close rib, can form the cap structure of concrete or the structure of reinforcing prop or pier, thereby the concentration phenomenon that can eliminate stress effectively, prevent the generation in crack, and can bear bigger point load effect and do not destroy, in addition, because the ripple on the ripple carcass is separated by at least one ripple with interlock, seam, riveted or bonding mode are bonded into integral body, thereby the production of ripple carcass is more convenient, flexibly, make things convenient for production unit to select for use, help reducing production costs, thereby reached purpose of the present invention, simultaneously, light permanent inner-base also has simple in structure, the intensity height, make easily, characteristics such as cost is low are applicable to various Cast-in-place Concrete Building Floor, roof system, body of wall, sole plate and hollow bridges are used, and are specially adapted to hollow arch without beam and use.
Feature of the present invention is that also the ripple on the described ripple carcass is positive ripple or the ripple of oblique ripple or arc ripple or other shape or their combination.Like this, the bellows-shaped style on the ripple carcass is many, has made things convenient for design and production unit to select for use, helps reducing producing and construction cost.
Feature of the present invention is that also described inner corner trim is non-corrugated surface inner corner trim.Like this, convenient design is selected for use with production unit, helps reducing and produces and construction cost.
Feature of the present invention is that also described inner corner trim is the corrugated surface inner corner trim.Like this, the light permanent inner-base form is many, and convenient design is selected for use with production unit, helps reducing and produces and construction cost.
Feature of the present invention is that also the corrugated surface of described inner corner trim is rule or irregular ripple face.Like this, convenient design is selected for use with production unit, helps reducing and produces and construction cost.
Feature of the present invention is that also the surface of described ripple carcass is all-wave line surface or part corrugated surface.Like this, the light permanent inner-base style is many, and convenient design is selected for use with production unit, helps reducing and produces and construction cost.
Feature of the present invention is that also the ripple on the described ripple carcass is equidistant ripple or non-equidistance ripple, perhaps is to wait peak height or do not wait the peak height ripple.Like this, ripple spacing or peak height on the ripple carcass can be selected for use as required, help reducing producing and construction cost.
Feature of the present invention is that also described ripple carcass is wavy metal carcass, plastic ripple carcass, glass fiber reinforced plastic ripple carcass or composite material corrugated carcass.Like this, the kind of ripple carcass is many, makes things convenient for selecting for use of design and construction unit.
Feature of the present invention also is to be provided with in the described ripple carcass at least one in stiffening rib, bracing boom or the reinforcing rib.Like this, the intensity of ripple carcass and rigidity improve greatly.
Feature of the present invention also is to expose on the ripple carcass stiffening rib, in the bracing boom at least one.Like this, the adhesion strength between ripple carcass and the Cast-in-place concrete is bigger, and the globality of superstructure is better.
Feature of the present invention is that also described ripple carcass is provided with at least one in sour jujube head, rivet, sheet metal, wire or the Metallic rod.Like this, the adhesion strength between ripple carcass and the Cast-in-place concrete is bigger, and build-in is more firm, and the globality of superstructure is better.
Feature of the present invention is that also the inwall of described ripple carcass is provided with anticorrosive coat.Like this, the antiseptic property of light permanent inner-base is better, and endurance quality is better.
Feature of the present invention is that also adjacent all corners of sidewall on every side on the ripple carcass are inner corner trim, and its inner corner trim can be broken line inner corner trim, arc inner corner trim or hyperbola inner corner trim.Like this, can further improve the mechanical property of superstructure.
Feature of the present invention is that also at least one end of at least one inner corner trim is tubaeform.Like this, can improve the Cast-in-place concrete post of formation in the hole or the stress of pier greatly, form transition region around the corner, reduce stress and concentrate.
Feature of the present invention is that also at least one end of at least one inner corner trim is a step.Like this, can form the cap or the pier cap of Cast-in-place concrete post or pier, improve mechanical property.
Feature of the present invention also is to have on the ripple carcass at least one in module, groove or the hole of protrusion.Like this, effect is squeezed in the mutual embedding that can improve between ripple carcass and the Cast-in-place concrete, improves the globality of superstructure.
Feature of the present invention also is to be filled with light material in the ripple carcass.Light material can be expanded perlite, vermiculite, foamed plastics, aerating or foaming concrete, haydite or haydite concrete etc.Like this, the insulation of light permanent inner-base, heat insulation, sound insulation value is better.
Feature of the present invention is that also the level cross-sectionn contour shape of ripple carcass is polygon, bent sideline shape or the arc angle polygon that contains the re-entrant angle of inner corner trim formation, and its vertical cross-section contour shape is polygon, bent sideline shape or arc angle polygon.Like this, make things convenient for selecting for use of design and construction unit, help reducing construction and cost of production.
Feature of the present invention also is to have in the inner corner trim module of protrusion.Like this, can further improve the mutual embedding same-action between carcass and the Cast-in-place concrete, improve the globality of superstructure.
In the module that feature of the present invention also is to protrude reinforce is arranged.Reinforce is at least one in steel wire, reinforcing bar, gauze wire cloth, steel mesh reinforcement, fiber, cloth or net, thin band, braid over braid, the strap.Like this, the intensity and the rigidity of module are bigger, and light permanent inner-base participates in stressed better with performance power transmission.
Feature of the present invention is that also at least one location or connecting elements are arranged on the ripple carcass.Location or connecting elements can be drag hook, wire drawing, draw ring, projection, latch, jack, bolt, cutting ferrule etc.Like this, during the light permanent inner-base construction, it is faster, more convenient to connect the location, and efficiency of construction is higher.
A kind of lightening permanent tyre body for filling cast-in-situ reinforcing steel concrete that is applied to hollow building cover, comprise carcass, it is characterized in that carcass is the ripple carcass, there is an inner corner trim at least one corner of sidewall around adjacent on the ripple carcass, and at least one ripple of being separated by of the ripple on the ripple carcass is bonded into integral body with interlock, seam, riveted or bonding mode.
A kind of lightening permanent tyre body for filling cast-in-situ reinforcing steel concrete that is applied to hollow roof system, comprise carcass, it is characterized in that carcass is the ripple carcass, there is an inner corner trim at least one corner of sidewall around adjacent on the ripple carcass, and at least one ripple of being separated by of the ripple on the ripple carcass is bonded into integral body with interlock, seam, riveted or bonding mode.
A kind of lightening permanent tyre body for filling cast-in-situ reinforcing steel concrete that is applied to the hyollow foundation base plate, comprise carcass, it is characterized in that carcass is the ripple carcass, there is an inner corner trim at least one corner of sidewall around adjacent on the ripple carcass, and at least one ripple of being separated by of the ripple on the ripple carcass is bonded into integral body with interlock, seam, riveted or bonding mode.
A kind of lightening permanent tyre body for filling cast-in-situ reinforcing steel concrete that is applied to hollow wall, comprise carcass, it is characterized in that carcass is the ripple carcass, there is an inner corner trim at least one corner of sidewall around adjacent on the ripple carcass, and at least one ripple of being separated by of the ripple on the ripple carcass is bonded into integral body with interlock, seam, riveted or bonding mode.
A kind of lightening permanent tyre body for filling cast-in-situ reinforcing steel concrete that is applied to hollow bridges, comprise carcass, it is characterized in that carcass is the ripple carcass, there is an inner corner trim at least one corner of sidewall around adjacent on the ripple carcass, and at least one ripple of being separated by of the ripple on the ripple carcass is bonded into integral body with interlock, seam, riveted or bonding mode.
(4) description of drawings
Fig. 1 is the structural representation of the embodiment of the invention 1.Among Fig. 1,1 is the ripple carcass, 2 be ripple carcass 1 around sidewall, 3 is inner corner trim, in each accompanying drawing, numbers identically, its explanation is identical.As shown in Figure 1, its carcass 1 is the ripple carcass, and there is inner corner trim 3 the adjacent corner of sidewall 2 on every side on ripple carcass 1.
Fig. 2 is the structural representation of the embodiment of the invention 2, and the ripple on its ripple carcass 1 is the alternate peak height ripple that do not wait of height.
Fig. 3 is the structural representation of the embodiment of the invention 3, and the ripple on its ripple carcass 1 is the unequal-interval ripple.
Fig. 4 is the structural representation of the embodiment of the invention 4, and two ripples of being separated by of the ripple on its ripple carcass 1 are bonded into integral body in the mode of interlock.
Fig. 5 is the structural representation of the embodiment of the invention 5, and the ripple on its ripple carcass 1 is one deck cement gel ramming material, one deck fibrous mesh cloth, the laminar composite ripple carcass that is built up of one deck cement gel ramming material again.
Fig. 6 is the structural representation of the embodiment of the invention 6, is provided with stiffening rib 4, bracing boom 5 and reinforcing rib 6 in its ripple carcass 1.
Fig. 7 is the structural representation of the embodiment of the invention 7, and exposing on its ripple carcass 1 has stiffening rib 4 and bracing boom 5.
Fig. 8 is the structural representation of the embodiment of the invention 8, and its ripple carcass 1 is provided with sour jujube 7, rivet 8, sheet metal 9, wire 10 and Metallic rod 11.
Fig. 9 is the structural representation of the embodiment of the invention 9, and its ripple carcass 1 is provided with sour jujube 7.
Figure 10 is the structural representation of the embodiment of the invention 10, and the corner on its ripple carcass 1 is inner corner trim 3.
Figure 11 is the structural representation of the embodiment of the invention 11, and an end of its inner corner trim 3 is tubaeform.
Figure 12 is the structural representation of the embodiment of the invention 12, and an end of its inner corner trim 3 is a step.
Figure 13 is the structural representation of the embodiment of the invention 13, and module 13, groove 14 and the hole 15 of protrusion arranged on its ripple carcass 1.
Figure 14 is the structural representation of the embodiment of the invention 14, is filled with light material 16 in its ripple carcass 1, and diagram light material 16 is an expanded perlite.
Figure 15 is the structural representation of the embodiment of the invention 15, and the level cross-sectionn contour shape of its ripple carcass 1 is the quadrangle that contains the re-entrant angle of inner corner trim formation.
Figure 16 is the structural representation of the embodiment of the invention 16, and the vertical cross-section contour shape of its ripple carcass 1 is the rectangle that contains the arc re-entrant angle.
Figure 17 is the structural representation of the embodiment of the invention 17, and the module 13 of protrusion is arranged in its inner corner trim 3.
Figure 18 is the structural representation of the embodiment of the invention 18, and the module 13 of its protrusion contains reinforce 17, and diagram reinforce 17 is a reinforcing bar.
(5) specific embodiment
The invention will be further described below in conjunction with drawings and Examples.
The present invention as shown in drawings, comprise carcass 1, it is characterized in that carcass 1 is the ripple carcass, there is an inner corner trim 3 at least one corner of sidewall 2 around adjacent on ripple carcass 1, and at least one ripple of being separated by of the ripple on the ripple carcass 1 is bonded into integral body with interlock, seam, riveted or bonding mode.Fig. 1 is the structural representation of the embodiment of the invention 1.Among Fig. 1,1 is the ripple carcass, 2 be ripple carcass 1 around sidewall, 3 is inner corner trim, in each accompanying drawing, numbers identically, its explanation is identical.As shown in Figure 1, its carcass 1 is the ripple carcass, and there is inner corner trim 3 the adjacent corner of sidewall 2 on every side on ripple carcass 1.Fig. 4 is the structural representation of the embodiment of the invention 4, and two ripples of being separated by of the ripple on its ripple carcass 1 are bonded into integral body in the mode of interlock.
The present invention is that also the ripple on the described ripple carcass 1 is positive ripple or the ripple of oblique ripple or arc ripple or other shape or their combination.As shown in Figure 1, the ripple on the ripple carcass 1 is positive ripple.
The present invention is that also described inner corner trim 3 is non-corrugated surface inner corner trim.As shown in Figure 1, inner corner trim 3 is non-corrugated surface inner corner trim.
The present invention is that also described inner corner trim 3 is the corrugated surface inner corner trim.As shown in Figure 3, inner corner trim 3 is the corrugated surface inner corner trim.
The present invention is that also the corrugated surface of described inner corner trim 3 is rule or irregular ripple face.As shown in Figure 3, the corrugated surface of inner corner trim 3 is irregular ripples.As shown in Figure 5, the corrugated surface of inner corner trim 3 is regular ripples.
The present invention is that also the surface of described ripple carcass 1 is all-wave line surface or part corrugated surface.As shown in Figure 1, the surface of ripple carcass 1 is the part corrugated surface.As Fig. 3, Fig. 5, shown in Figure 6, the surface of ripple carcass 1 is all-wave line surface.
The present invention is that also the ripple on the described ripple carcass 1 is equidistant ripple or non-equidistance ripple, perhaps is to wait peak height or do not wait the peak height ripple.As shown in Figure 1, the ripple on its ripple carcass 1 is equidistant ripple.Fig. 3 is the structural representation of the embodiment of the invention 3, and the ripple on its ripple carcass 1 is the unequal-interval ripple.Fig. 2 is the structural representation of the embodiment of the invention 2, and the ripple on its ripple carcass 1 is the alternate peak height ripple that do not wait of height.
The present invention is that also described ripple carcass 1 is wavy metal carcass, plastic ripple carcass, glass fiber reinforced plastic ripple carcass or composite material corrugated carcass.As shown in Figures 1 to 4, its ripple carcass 1 is the wavy metal carcass.Fig. 5 is the structural representation of the embodiment of the invention 5, and the ripple on its ripple carcass 1 is one deck cement gel ramming material, one deck fibrous mesh cloth, the laminar composite ripple carcass that is built up of one deck cement gel ramming material again.
The present invention also is to be provided with in the described ripple carcass 1 at least one in stiffening rib 4, bracing boom 5 or the reinforcing rib 6.Fig. 6 is the structural representation of the embodiment of the invention 6, is provided with stiffening rib 4, bracing boom 5 and reinforcing rib 6 in its ripple carcass 1.
The present invention also is to expose on the ripple carcass 1 at least one that has in stiffening rib 4, the bracing boom 5.Fig. 7 is the structural representation of the embodiment of the invention 7, and exposing on its ripple carcass 1 has stiffening rib 4 and bracing boom 5.
The present invention is that also described ripple carcass 1 is provided with at least one in sour jujube 7, rivet 8, sheet metal 9, wire 10 or the Metallic rod 11.Fig. 8 is the structural representation of the embodiment of the invention 8, and its ripple carcass 1 is provided with sour jujube 7, rivet 8, sheet metal 9, wire 10 and Metallic rod 11.Fig. 9 is the structural representation of the embodiment of the invention 9, and its ripple carcass 1 is provided with sour jujube 7.
The present invention is that also the inwall of described ripple carcass 1 is provided with anticorrosive coat 12.As shown in Figure 9, its ripple carcass 1 inwall is provided with anticorrosive coat 12, and anticorrosive coat 12 is a rustproof paint.
The present invention is that also adjacent all corners of sidewall 2 on every side on the ripple carcass 1 are inner corner trim 3.As shown in Figure 1, adjacent all corners of sidewall 2 on every side on its ripple carcass 1 are inner corner trim 3.Figure 10 is the structural representation of the embodiment of the invention 10, and the corner on its ripple carcass 1 is inner corner trim 3.
The present invention is that also at least one end of at least one inner corner trim 3 is tubaeform.Figure 11 is the structural representation of the embodiment of the invention 11, and an end of its inner corner trim 3 is tubaeform.
The present invention is that also at least one end of at least one inner corner trim 3 is a step.Figure 12 is the structural representation of the embodiment of the invention 12, and an end of its inner corner trim 3 is a step.
The present invention also is to have on the ripple carcass 1 at least one in module 13, groove 14 or the hole 15 of protrusion.Figure 13 is the structural representation of the embodiment of the invention 13, and module 13, groove 14 and the hole 15 of protrusion arranged on its ripple carcass 1.
The present invention also is to be filled with in the ripple carcass 1 light material 16.Figure 14 is the structural representation of the embodiment of the invention 14, is filled with light material 16 in its ripple carcass 1, and diagram light material 16 is an expanded perlite.
The present invention is that also the level cross-sectionn contour shape of ripple carcass 1 is polygon, bent sideline shape or the arc angle polygon that contains the re-entrant angle of inner corner trim formation, and its vertical cross-section contour shape is polygon, bent sideline shape or arc angle polygon.Figure 15 is the structural representation of the embodiment of the invention 15, and the level cross-sectionn contour shape of its ripple carcass 1 is the quadrangle that contains the re-entrant angle of inner corner trim formation.Figure 16 is the structural representation of the embodiment of the invention 16, and the vertical cross-section contour shape of its ripple carcass 1 is the rectangle that contains the arc re-entrant angle.
The present invention also is to have in the inner corner trim 3 module 13 of protrusion.Figure 17 is the structural representation of the embodiment of the invention 17, and the module 13 of protrusion is arranged in its inner corner trim 3.
In the module 13 that the present invention also is to protrude reinforce 17 is arranged.Figure 18 is the structural representation of the embodiment of the invention 18, and the module 13 of its protrusion contains reinforce 17, and diagram reinforce 17 is a reinforcing bar.
The present invention is that also at least one location or connecting elements 18 are arranged on the ripple carcass 1.As shown in figure 16, on the ripple carcass 1 drag hook type align member 18 is arranged.
A kind of lightening permanent tyre body for filling cast-in-situ reinforcing steel concrete that is applied to hollow building cover, comprise carcass 1, it is characterized in that carcass 1 is the ripple carcass, there is an inner corner trim 3 at least one corner of sidewall 2 around adjacent on ripple carcass 1, and at least one ripple of being separated by of the ripple on the ripple carcass 1 is bonded into integral body with interlock, seam, riveted or bonding mode.
A kind of lightening permanent tyre body for filling cast-in-situ reinforcing steel concrete that is applied to hollow roof system, comprise carcass 1, it is characterized in that carcass 1 is the ripple carcass, there is an inner corner trim 3 at least one corner of sidewall 2 around adjacent on ripple carcass 1, and at least one ripple of being separated by of the ripple on the ripple carcass 1 is bonded into integral body with interlock, seam, riveted or bonding mode.
A kind of lightening permanent tyre body for filling cast-in-situ reinforcing steel concrete that is applied to the hyollow foundation base plate, comprise carcass 1, it is characterized in that carcass 1 is the ripple carcass, there is an inner corner trim 3 at least one corner of sidewall 2 around adjacent on ripple carcass 1, and at least one ripple of being separated by of the ripple on the ripple carcass 1 is bonded into integral body with interlock, seam, riveted or bonding mode.
A kind of lightening permanent tyre body for filling cast-in-situ reinforcing steel concrete that is applied to hollow wall, comprise carcass 1, it is characterized in that carcass 1 is the ripple carcass, there is an inner corner trim 3 at least one corner of sidewall 2 around adjacent on ripple carcass 1, and at least one ripple of being separated by of the ripple on the ripple carcass 1 is bonded into integral body with interlock, seam, riveted or bonding mode.
A kind of lightening permanent tyre body for filling cast-in-situ reinforcing steel concrete that is applied to hollow bridges, comprise carcass 1, it is characterized in that carcass 1 is the ripple carcass, there is an inner corner trim 3 at least one corner of sidewall 2 around adjacent on ripple carcass 1, and at least one ripple of being separated by of the ripple on the ripple carcass 1 is bonded into integral body with interlock, seam, riveted or bonding mode.
During the invention process, can adopt metal corrugated plate to be welded; Perhaps adopt plastic injection-moulded forming; Perhaps adopt composite material at the mould internal shaping; Perhaps adopt metal material to be wound into metal bellows earlier, be pressed into the box-like carcass of diagram band inner corner trim 3 then on forcing press, shutoff two end side surface formation ripple carcass 1 gets final product again.