CN1524977A - Artificial organs surface treatment method using sputtering technology - Google Patents

Artificial organs surface treatment method using sputtering technology Download PDF

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Publication number
CN1524977A
CN1524977A CNA031541720A CN03154172A CN1524977A CN 1524977 A CN1524977 A CN 1524977A CN A031541720 A CNA031541720 A CN A031541720A CN 03154172 A CN03154172 A CN 03154172A CN 1524977 A CN1524977 A CN 1524977A
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titanium
tantalum
niobium
target
sputtering
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CN1274870C (en
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楠 黄
黄楠
冷永祥
陈俊英
杨萍
孙鸿
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Chengdu Jiaoda Maidike Technology Co., Ltd.
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Southwest Jiaotong University
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Abstract

The invention provides a method for artificial organ surface treatment through sputtering technique, wherein tantalum, niobium doped titanium-oxygen surface modified layers are synthesized on the surfaces of artificial organs with complex shapes by means of sputtering method, the artificial organs processed by the method of the invention possesses substantially improved anticoagulant property and durability.

Description

Carry out artificial organs surface-treated method with sputtering technology
The application runs after fame and is called the dividing an application of No. 99117468.2 patent applications that " a kind of artificial organ surface modifying technology ", the applying date are on December 23rd, 1999.Be according to this original application the first time notification of examiner's opinion requirement carry out division, and according to the requirement of these examination reports, the applicant plans original application and is renamed as " a kind of artificial organ surface modifying method ".
Affiliated technical field
The present invention relates to inorganic material surface modification technology field, particularly the modification technology of artificial organs material.
Background technology
The biocompatibility of artificial organs and weather resistance are that artificial organs is used for clinical basic assurance, and especially important cardiovascular systems artificial organs such as artificial heart, heart valve prosthesis and left ventricle service pump have higher requirement to weather resistance and blood compatibility.With natural materials (pig, the OX-heart born of the same parents), artificial heart that macromolecular material is made and heart valve prosthesis are because weather resistance still can not satisfy above-mentioned requirements fully, see document 1 (moral is white forever-etc., numerous usefulness artificial organ present situation in the future, one artificial man's cap used in ancient times one, artificial organ, 1990,19 (3), 100-102 etc.), and with RESEARCH OF PYROCARBON, titanium alloy, inorganic materials such as cobalt-base alloy and stainless steel is that the heart valve prosthesis of main body also exists two aspect problems at present: the one, and blood compatibility is still good inadequately, and the 2nd, fatigue still may take place in the valve that such material is made behind implant into body, corrosion, wearing and tearing and brittle rupture.RESEARCH OF PYROCARBON with best blood compatibility has been represented the highest level that is used for clinical heart valve prosthesis based on mechanical prosthetic valve, but concerning clinical requirement, its blood compatibility still is not enough height, and its toughness only is 1/100 of metal.Studies show that for many years of this area, based on the cardiovascular system artificial organ surface of inorganic materials such as metal coated with the fabulous material of blood compatibility, comprehensively its metallic substance physical strength height, good endurance and the good advantage of covering material blood compatibility, thus the important trend that the development of the artificial organs of suitable application prospect material is arranged become.Document 2 (Mitamura.Y.etgl, Development of a Ceramic Valve, Journal of BiomaterialsApplications, 1989,4 (11), 33-55) discussed the technology with physical gas-phase deposite method overlay film titanium nitride on titanium heart valve prosthesis surface.At present, on cardiovascular system artificial organ, adopt method such as physical vapor deposition in the problem of existing soverlay technique such as heart valve materials surface deposition titanium nitride, diamond-film-like aspect having two: the one, the improvement degree of the blood compatibility of the material after overlay film is handled is limited, the 2nd, because the physical essence limitation of deposition method, film is lower with high base strength.Document 3 (China Patent No. ZL95111386.0) has provided the method for preparing titanium-oxygen/titanium nitride composite membrane with ion beam enhanced depositing method (IBED) on cardiovascular system artificial organ, this method can only realize planar, simple artificial cardiovascular organ overlay film, blade as heart valve prosthesis, can't be to complex-shaped, the artificial cardiovascular organ of curved surface is carried out uniform comprehensive overlay film, as the lobe frame surface of heart valve prosthesis, be only stable and the modification processing is all carried out on all surfaces that contact with blood of artificial organs, the reliable assurance that improves artificial organs performance and security.The result of document 4 shows that the IBED-titanium with characteristic of semiconductor-oxygen surface film material that obtains with the ion beam enhanced depositing method has the more excellent blood compatibility of RESEARCH OF PYROCARBON.(Huang Nan, Yang Ping etc., the research of ion beam enhanced depositing titanium oxide film and anticoagulation function thereof, hi-tech communication 1997,4,16-18).
The purpose of this invention is to provide and a kind ofly carry out artificial organs surface-treated method with sputtering technology, it can improve the blood compatibility and the mechanics of the complicated artificial organs in surfaces such as artificial heart, heart valve prosthesis and left ventricle service pump effectively
The present invention mixes metallic elements such as element or niobium, tantalum in the titanium oxide top layer on artificial organs surface, forms adulterated titanium-oxygen film, and to obtain to have the surface of excellent blood compatibility, its preparation can realize by following scheme:
(1) adopt the magnetron sputtering mode to prepare Doped with Titanium-oxygen film
This method was divided into for two steps
1, at first adopts the alloys target or the mosaic target of niobium-titanium or tantalum-titanium, utilize the film coating method of this high-speed low temperature of magnetron sputtering, at artificial organs surface deposition titanium-tantalum or titanium-niobium alloy film.The parameter of control alloy firm performance is: niobium atom content be 0.1%~20% or tantalum atom content be 0.1%~20% alloys target or mosaic target, sputtering voltage-100~-1000V, sputtering current 0.05~5 peace, substrate heating temperature 100~500 degree, sputtering time 0.1~2 hour, sputtering pressure 0.01~10 handkerchief, sample table bias voltage 0~-600 volt.
2, then the synthetic alloy firm is carried out specific oxide treatment and can obtain tantalum or the adulterated titanium of niobium-oxygen film, can adopt following two kinds of technologies;
A, thermooxidizing, the artificial organs that is coated with titanium-tantalum or titanium-niobium alloy film is placed the vitreosil Glass tubing, be heated to certain temperature, feed oxygen with certain pressure simultaneously in quartz glass tube, at this moment alloy film has just obtained tantalum or the adulterated titanium of niobium-oxygen film through oxidation.The parameter of control film performance has: oxygen pressure 0.1~10 handkerchief, Heating temperature 400~900 degree, oxidization time (1 minute~2 hours), the composition niobium atom content of tantalum-titanium or niobium-titanium alloy thin films be 0.1%~20% or the tantalum atom percentage composition be 0.1%~20%.
B, plasma oxidation, the artificial organs that is coated with titanium-tantalum or titanium-tantalum or titanium-niobium alloy film is placed the vacuum chamber of plasma apparatus, charge into oxygen with certain pressure, utilize radio frequency or microwave discharge to produce oxygen plasma, at this moment artificial organs is immersed in the oxygen plasma atmosphere, the heating artificial organs, and on artificial organs, apply certain pulse voltage, utilize plasma oxidation process to obtain tantalum or the adulterated thin film of titanium oxide of niobium at the artificial organs surface oxidation.The parameter of control film performance is an oxygen pressure 10 -2~10 handkerchiefs, oxygen plasma volume density 10 8~10 13Centimetre -3Heating temperature 100~600 degree, apply 0.2~3 kilovolt of pulse negative voltage amplitude, 1 minute~2 hours plasma oxidation time, 10~5000 hertz of pulse negative high voltage repetition rates, pulse width 20~500 μ s, the composition of titanium-tantalum or titanium-niobium alloy film: niobium atom content be 0.1%~20% or tantalum atom content be 0.1%~20%.
(2) adopt the radio-frequency sputtering mode to prepare Doped with Titanium-oxygen film
Adopt Niobium Pentxoxide-titanium dioxide or tantalum pentoxide-titanium dioxide ceramic as sputtering target, the molecule content of Niobium Pentxoxide in pottery be 0.1%~10% or the molecule content of tantalum pentoxide in pottery be 0.1%~10%.Feed the argon or the xenon of certain pressure in the radio-frequency (RF) sputtering equipment vacuum chamber, adopt RF-wise to form argon or xenon plasma body, utilize to sputter at the synthetic tantalum in artificial organs surface or the adulterated titanium of niobium-oxygen film.The parameter amount of control film performance: radio frequency power 200~3000W, air pressure 10 -2~10 1Handkerchief, 0.4~3 kilovolt of radio-frequency voltage, the sample Heating temperature is 100~600 degree, sputtering time 0.1~3 hour, the composition of Niobium Pentxoxide-titanium dioxide or tantalum pentoxide-titanium dioxide ceramic target be the molecule content of Niobium Pentxoxide in pottery be 0.1%~10% or tantalum pentoxide be 0.1%~10% at the molecule content of pottery.
The present invention compared with prior art, employing aforesaid method institute synthetic is mixed hydrogen, is mixed the titanium-oxygen film of tantalum or niobium, its advantage is: the adulterated titanium of institute's synthetic hydrogen, tantalum or niobium-oxygen film blood compatibility is fabulous, artificial organs to complicated shape, can realize the comprehensive modification of artificial organs, evenly reliable, can realize industrial applications, the blood compatibility of these doping oxide surface reforming layers significantly is better than internationally recognized Artificial heart valve mould material---the RESEARCH OF PYROCARBON of present clinical use, the modified layer easy control of components, and good reproducibility, the reliability height.In a word, adopt method of the present invention to handle the blood compatibility of the artificial organs that is obtained, antifatigue, anticorrosive and abrasion resistance properties are improved comprehensively.
Description of drawings
Description of drawings of the present invention is as follows:
Fig. 1 is the vacuum chamber synoptic diagram of the used rf magnetron sputtering platform of the present invention.
Fig. 2 is the used vitreosil pipe process furnace of the present invention.
The invention will be further described below in conjunction with accompanying drawing:
(1) adopt the magnetic controlled sputtering ion plating mode to prepare titania-doped film, this method was divided into for two steps, at first prepared titanium-niobium or titanium-tantalum alloy film.Utilize thermooxidizing or plasma oxidation process that alloy firm is carried out oxidation then, obtain the adulterated titanium of niobium or tantalum element-oxygen film, Fig. 2 is the used magnetron sputtering equipment synoptic diagram of the present invention, and embodiment is:
1, at first niobium-titanium or tantalum-titanium alloy target or mosaic target are contained on the target platform 6 of magnetron sputtering equipment, artificial organs 5 is placed on the sample table 6, and vacuum chamber is evacuated to 1 * 10 -4Handkerchief, heating artificial organs 5 is opened gas cylinder 8, feeds argon gas to vacuum chamber, argon pressure is 0.01~10 handkerchief, transfer lever 3 is allocated to direct supply 1, on target platform 4, adds certain negative high voltage, form argon plasma, under the negative voltage effect, argon ion bombardment titanium-niobium or titanium-tantalum target, generation titanium, niobium atom or titanium, tantalum atom are deposited on the artificial organs 5, form the au-alloy film.In order to improve film quality, in the deposition process, open grid bias power supply 7, on sample table 6, apply certain negative bias.Utilize the film coating method of this high-speed low temperature of magnetron sputtering, can obtain titanium-tantalum or titanium-niobium alloy film by four kinds of technologies shown in the table one.The parameter of control alloy firm performance is: niobium atom content be 0.1%~20% or tantalum atom content be 0.1%~20% alloys target or mosaic target, sputtering voltage-100~-1000V, sputtering current 0.05~5 peace, sample Heating temperature 100~500 degree, sputtering time 0.1~2 hour, sputtering pressure 0.01~10 handkerchief, sample table bias voltage 0~-600 volt.
Table one
Embodiment The atom content of tantalum or niobium in the target composition Sputtering voltage (volt) Sputtering current (peace) Heating temperature (degree) Sputtering time (hour) Sputtering pressure (handkerchief) Sample table bias voltage (volt)
One 0.1% -300 0.05 100 1.5 0.05 -200
Two 5% -600 1 300 0.8 1 -300
Three 15% -1000 5 500 0.2 5 -600
2, the synthetic alloy firm is carried out thermal oxidative treatment or plasma oxidation can obtain tantalum or the adulterated titanium of niobium-oxygen film, Fig. 3 is the used vitreosil pipe synoptic diagram of the present invention, and embodiment is respectively:
A, if adopt thermal oxidative treatment, embodiment is, the artificial organs 5 that is coated with titanium-niobium alloy film is placed vitreosil Glass tubing 9, opens vacuum system power supply 10, is evacuated to 1 * 10 -3Handkerchief is opened furnace power 11, and heating, vacuum quartz glass tube to 700 degree is opened inflation system 12, feeds the oxygen of 0.5 handkerchief in quartz glass tube 9, thermooxidizing 10 minutes, and at this moment alloy film has just obtained tantalum or the adulterated thin film of titanium oxide of niobium through oxidation.
B, if the using plasma oxidation, embodiment is, the artificial organs that is coated with titanium-tantalum or titanium-niobium alloy film is placed on the sample table of plasma source ion implantation device, is evacuated to 1 * 10 -4Handkerchief, charge into oxygen, open radio-frequency power supply or microwave power supply and produce oxygen plasma, at this moment artificial organs is immersed in the oxygen plasma atmosphere, the heating artificial organs, open the pulse power, on artificial organs, apply certain pulse negative voltage, utilize plasma oxidation process to obtain tantalum or the adulterated titanium deoxid film of niobium by three kinds of oxidizing procesies shown in the table five.The parameter of control film performance is oxygen pressure 0.01~10 handkerchief, oxygen plasma volume density 10 8~10 12Centimetre -3, Heating temperature 100~600 degree, 0.2~3 kilovolt of pulse negative voltage amplitude, 1 minute~2 hours plasma oxidation time, 10~5000 hertz of pulse negative high voltage repetition rates, pulse width 20~500 μ s.Plasma oxidation also can adopt existing common equipment with microwave or radio frequency plasma body source.
Table two
Embodiment The oxygen pressure handkerchief Oxygen plasma volume density centimetre -3 The Heating temperature degree Pulse negative voltage volt Time hour The repetition rate hertz Pulse width μ s
One 0.01 10 8 200 -0.2 2 10 500
Two 1 10 9 400 -1 0.5 500 100
Three 10 10 12 600 -3 0.05 5000 20
(2) adopt Niobium Pentxoxide-titanium dioxide or tantalum pentoxide-titanium dioxide ceramic target, utilize the radio-frequency sputtering mode to prepare niobium or tantalum Doped with Titanium-oxygen film, embodiment is:
At first Niobium Pentxoxide-titanium dioxide or tantalum pentoxide-titanium dioxide ceramic target are placed on the target platform 4 of magnetron sputtering equipment, artificial organs 5 is placed on the sample table 6, is evacuated to 1 * 10 -4Handkerchief, heating artificial organs 7, open gas cylinder 8, feed argon gas, argon pressure is 0.01~10 handkerchief, transfer lever 3 is allocated to radio-frequency power supply 2, on target platform 4, add certain voltage, form argon plasma, argon ion bombardment Niobium Pentxoxide-titanium dioxide or tantalum pentoxide-titanium dioxide ceramic target, generation titanium, niobium, Sauerstoffatom or titanium, tantalum, Sauerstoffatom are deposited on the artificial organs 5, synthetic tantalum or the adulterated titanium of niobium-oxygen film.In order to improve film quality, in the deposition process, open grid bias power supply 7, on sample table 6, apply certain negative bias.Can sputter at the synthetic tantalum in artificial organs surface or the adulterated titanium of niobium-oxygen film by three kinds of technology utilizations shown in the table six.The parameter of the energy of control film performance is: radio frequency power 200~3000W, air pressure 10 -2~10 9Handkerchief, 0.4~3 kilovolt of radio-frequency voltage, sample Heating temperature are 100~600 degree, sputtering time 0.1~3 hour.
Table three
Embodiment Tantalum pentoxide or Niobium Pentxoxide molecule content in the target Heating temperature (degree) Radio frequency power (watt) Gaseous tension (handkerchief) Radio-frequency voltage (volt) Sputtering time (hour) Sample table bias voltage (volt)
One 0.1% 200 200 5 400 2 0
Two 2.5% 400 800 05 800 1 -300
Three 8% 600 2500 0.01 2500 0.5 -500

Claims (5)

1, a kind ofly carries out artificial organs surface-treated method with sputtering technology, it is characterized in that: the target material of employing is: titanium-niobium alloy target or titanium-tantalum alloy target or titanium-niobium mosaic target or titanium-tantalum mosaic target, perhaps Niobium Pentxoxide-titanium dioxide ceramic target or tantalum pentoxide-titanium dioxide ceramic target, utilize argon plasma to make the artificial organs surface of target material sputtering sedimentation on the sample table, sputtering pressure is 0.01~10 handkerchief.
2, according to claim 1ly carry out artificial organs surface-treated method with sputtering technology, it is characterized in that, described target material is titanium-niobium alloy target or titanium-tantalum alloy target or titanium-niobium mosaic target or titanium-tantalum mosaic target, on target, apply volts DS, target is carried out magnetically controlled DC sputtering, sputtering voltage-100~-1000V, sputtering current 0.05~5 peace, sample table bias voltage 0~-600 volt, sample Heating temperature 100~500 degree, sputtering time 0.1~2 hour obtains titanium-niobium or titanium-tantalum alloy on the artificial organs surface, and the composition tantalum of titanium-tantalum or titanium-niobium alloy film or the atom content of niobium are 0.1%~20%; Carry out oxide treatment then.
3, according to claim 2ly carry out artificial organs surface-treated method with sputtering technology, it is characterized in that: described oxide treatment is: the artificial organs that is coated with titanium-tantalum or titanium-niobium alloy film after the sputter is placed the silica tube process furnace, utilize thermal oxidation technology to obtain tantalum or the adulterated titanium of niobium-oxygen film at workman's organ surface, the parameter of control film performance has: oxygen pressure 0.1~10 handkerchief, Heating temperature is crossed 400~900 degree, oxidization time 1 minute~2 hours.
4, according to claim 2ly carry out artificial organs surface-treated method with sputtering technology, it is characterized in that: described oxide treatment is: the artificial organs that is coated with titanium-tantalum or titanium-niobium alloy film after the sputter is placed in the plasma device, obtain tantalum or the adulterated titanium of niobium-oxygen film with plasma oxidation process at the artificial organs surface oxidation, oxygen pressure 0.01~10 handkerchief, oxygen plasma volume density 10 8~10 13Centimetre -3Heating temperature 100~600 degree, apply pulse voltage amplitude-0.2~-3 kilovolt, 1 minute plasma oxidation time kind~2 hour, 10~5000 hertz of pulse negative voltage repetition rates, pulse width 20~500 μ s, the composition niobium of titanium-tantalum or titanium-niobium alloy film or the atom content of tantalum are 0.1%~20%.
5, artificial organ surface modifying technology according to claim 1, it is characterized in that: described target material is Niobium Pentxoxide-titanium dioxide ceramic target or tantalum pentoxide-titanium dioxide ceramic target, the molecule content of Niobium Pentxoxide or tantalum pentoxide is 0.1%~10% in the ceramic target, on target, apply radio-frequency voltage, target is carried out rf magnetron sputtering, radio frequency power 200~3000W, 0.4~3 kilovolt of radio-frequency voltage, sample Heating temperature 100~600 degree, sputtering time 0.1~3 hour.
CN 03154172 1999-12-23 1999-12-23 Artificial organs surface treatment method using sputtering technology Expired - Fee Related CN1274870C (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1316058C (en) * 2005-03-24 2007-05-16 上海交通大学 Method for modifying surface of polymer microffow chip by sputtering TiO2
CN102000702A (en) * 2010-12-21 2011-04-06 重庆大学 Processing technology of high-purity tantalum sputtering target material
CN102127737A (en) * 2011-02-25 2011-07-20 陕西科技大学 Method for preparing anti-oxidation Nb coating on surface of carbon material
CN105821386A (en) * 2015-10-07 2016-08-03 重庆工业职业技术学院 Preparation method for artificial heart valve leaflet coating material with anticoagulation function
CN112522674A (en) * 2021-02-18 2021-03-19 中南大学湘雅医院 Titanium alloy surface composite coating and preparation method thereof

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1316058C (en) * 2005-03-24 2007-05-16 上海交通大学 Method for modifying surface of polymer microffow chip by sputtering TiO2
CN102000702A (en) * 2010-12-21 2011-04-06 重庆大学 Processing technology of high-purity tantalum sputtering target material
CN102000702B (en) * 2010-12-21 2012-09-26 重庆大学 Processing technology of high-purity tantalum sputtering target material
CN102127737A (en) * 2011-02-25 2011-07-20 陕西科技大学 Method for preparing anti-oxidation Nb coating on surface of carbon material
CN105821386A (en) * 2015-10-07 2016-08-03 重庆工业职业技术学院 Preparation method for artificial heart valve leaflet coating material with anticoagulation function
CN105821386B (en) * 2015-10-07 2018-06-08 重庆工业职业技术学院 The preparation method of heart valve prosthesis leaflet coating material with anticoagulant functions
CN112522674A (en) * 2021-02-18 2021-03-19 中南大学湘雅医院 Titanium alloy surface composite coating and preparation method thereof

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