CN1489987A - Polycrystal zirconium oxide ceramic dental material and preparation thereof - Google Patents

Polycrystal zirconium oxide ceramic dental material and preparation thereof Download PDF

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Publication number
CN1489987A
CN1489987A CNA031563716A CN03156371A CN1489987A CN 1489987 A CN1489987 A CN 1489987A CN A031563716 A CNA031563716 A CN A031563716A CN 03156371 A CN03156371 A CN 03156371A CN 1489987 A CN1489987 A CN 1489987A
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China
Prior art keywords
tooth
zirconia ceramics
temperature
polycrystal
stake
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CN1203830C (en
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谢志鹏
张振庭
李建保
高虹
郑东翔
高卫民
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Tsinghua University
Beijing Stomatological Hospital
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Tsinghua University
Beijing Stomatological Hospital
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  • Dental Preparations (AREA)
  • Dental Tools And Instruments Or Auxiliary Dental Instruments (AREA)

Abstract

A polycrystal zirconium oxide ceramics used as tooth pile is prepared from raw zirconium oxide ceramics powder (80-90 wt.%), high-molecular adhesive (5-10) and low-molecular assistant (5-10) through pugging, granulating, ejection moulding, hot degreasing at 500-800 deg.C and sintering at 1350-1550 deg.C. It has high bending strength (more than 600 MPa), high break toughness up to 13 MPa, high elastic modulus (140 MPa) and high Vickers hardness (1050-1200 MPa).

Description

Polycrystal zirconia ceramics tooth pile material and preparation method thereof
Technical field
The present invention relates to a kind of polycrystal zirconia ceramics tooth pile material and preparation method thereof, belong to ceramic materials preparation technology field.
Background technology
The tooth stake is a kind of dental material commonly used in the Oral Repair.The tooth pile material that adopts mainly contains metal and inorfil enhancing resin two big classes at present, as the stake of rustless steel tooth, the stake of carbon fiber-reinforced resin tooth.Though the stake of metal tooth has intensity and toughness preferably, potential corrosion, ion stripping all will jeopardize the reliability of tooth stake.And fiber-reinforced resin is easily aging, and its durability and reliability also are affected.In addition, this two classes tooth pile material color and human teeth's color differ greatly, and show lead in ceramic corona, influence the aesthetic of ceramic tooth.
Adopt the engineering structure pottery can overcome the problems referred to above.Wherein, the transformation toughening polycrystalline zirconia ceramic material has following excellent properties: the bending strength (600~1000MPa) that (1) is high; (2) high fracture toughness (10~15MPam 1/2), be higher than structural ceramicss such as aluminium oxide; (3) chemical stability is good, promptly not with human body in liquid reactions, acid-alkali-corrosive-resisting; (4) good biocompatibility has antithrombotic and sterilization property.Therefore, zirconia ceramics has been applied to artificial hip joint etc. as bioceramic.The present invention adopts a kind of transformation toughening polycrystal zirconia ceramics of mechanical property and chemical-biological function admirable---and yttrium is stablized cubic polycrystal zirconia ceramics mutually (being called for short Y-TZP), as ceramic tooth pile material.
Because tooth stake size is little, complex-shaped, surface accuracy and fineness require high, and therefore, the present invention proposes to adopt injection moulding method to prepare ceramic tooth stake.This is because ceramic injection forming has following characteristics:
(1) has the ability of the various complicated shape ceramic parts of molding.
(2) size Control precision height, injection molded article have nearly clean shape feature.
(3) the ceramic member surface smoothing of molding, outward appearance is good.
(4) forming process mechanization degree height is made good repetitiveness in batches.
Contrast other forming process of ceramics manufacture method, as dry-pressing formed, injection forming and cold isostatic compaction, the ceramic injection forming technology is better than other manufacture method aspect ceramic part dimensional accuracy, density uniformity, complex-shaped property and mass serialization production.
Summary of the invention
The purpose of this invention is to provide a kind of precision height, mechanical property is good, is suitable for polycrystal zirconia ceramics tooth pile material of suitability for industrialized production and preparation method thereof.
The polycrystal zirconia ceramics tooth pile material that the present invention proposes, it is characterized in that: the initial feed that described material uses contains zirconia ceramics powder, high polymer binder, low molecule auxiliary agent, its proportioning is: zirconia ceramics powder 80~90wt%, high polymer binder 5~10wt%, low molecule auxiliary agent 5~10wt%.
In above-mentioned polycrystal zirconia ceramics tooth pile material, described high polymer binder is one or more in polyethylene, polypropylene, polystyrene, the polymethyl methacrylate.
In above-mentioned polycrystal zirconia ceramics tooth pile material, described low molecule auxiliary agent is one or more in paraffin, microcrystalline wax, diethyl phthalate, dioctyl phthalate, the dibutyl phthalate.
The preparation method of the polycrystal zirconia ceramics tooth pile material that the present invention proposes, it is characterized in that: described method is followed successively by:
(1) mixing granulator: elder generation transfers to 130 ℃~180 ℃ with the temperature of mixing roll, adds high polymer binder, after the fusion, adds low molecule auxiliary agent and zirconia ceramics powder, and after the fully mixing nothing that stirs was reunited, cooling obtained flaky mixture block, fragmentation again;
(2) ejection formation: pour in the injector barrel through the good particulate material of mixing granulator above-mentioned, divide four sections in the barrel and heat, temperature is 130 ℃~180 ℃, penetrates pressure in 150MPa, carries out injection moulding, obtains ceramic tooth stake green compact body;
(3) hot defat: the ceramic tooth stake green compact body that above-mentioned ejection formation obtains is put into crucible, then it is put to stove, with 10~30 ℃/h speed rise to 500~800 ℃, the stove internal cooling is to room temperature, remove whole organic binder bonds, obtain ceramic tooth stake biscuit;
(4) sintering: the ceramic tooth stake biscuit of above-mentioned defat is placed in the high temperature furnace, rise to sintering temperature with 2~5 ℃/minute programming rates, temperature range is 1350~1550 ℃, and constant temperature is 1~3 hour under this temperature, and the stove internal cooling is to room temperature.
In above-mentioned preparation method, the described sintering process of step (4) adopts normal pressure-sintered, carries out in air atmosphere.
Polycrystal zirconia ceramics tooth pile material that the present invention proposes and preparation method thereof has following characteristics and effect:
Injection moulding organic binder bond system has the advantage of good fluidity, molding blank density height (relative density 52-58%), thereby, guaranteed sintering after ceramic product density greater than 6.0g/cm 3
It is little that the molding blank sintering shrinks, and total linear shrinkage ratio is 15-19%, is out of shape for a short time, guaranteed the product size precision;
Prepared ceramic tooth stake good combination property: bending strength is greater than 600MPa, and fracture toughness is up to 13MPa.m 1/2, elastic modelling quantity 140MPa, Vickers hardness 1050~1200MPa.
Experimental results show that: manufacturing process good reproducibility of the present invention, constant product quality, dependable performance are convenient to suitability for industrialized production.
The specific embodiment
Introduce technical scheme of the present invention in detail below in conjunction with embodiment:
The present invention's pottery tooth stake injection moulding manufacturing mainly comprises the following steps: mixing granulator, ejection formation, defat, these 4 committed steps of sintering.
1. mixing granulator step
Temperature with mixing roll transfers to 130 ℃~180 ℃ earlier.At first add high polymer binder 5~10wt.%.This class binding agent comprises a kind of in polyethylene, polypropylene, polystyrene, the polymethyl methacrylate or more than one.After treating the high polymer binder fusion, add plasticizer and the lubricant of 5~10wt.% then, as wherein a kind of in paraffin, microcrystalline wax, diethyl phthalate, dioctyl phthalate, the dibutyl phthalate or more than one.The Y-Zr0 that adds 80~90wt.% again 2Ceramics.Abundant then mixing stirring, through 30~60 minutes, treat that the mixing even nothing of zirconia ceramics powder and organic additive is reunited after, cooling obtains flaky mixture block simultaneously again.Be broken into particulate material then, pack is preserved.
3. ejection formation step
Pour in the injector barrel through the good particulate material of mixing granulator above-mentioned, divide four sections in the barrel and heat, temperature penetrates pressure in 150MPa from 130 ℃~180 ℃, carries out injection moulding, obtains ceramic tooth stake green compact body.
4. hot defatting step
The ceramic tooth stake green compact body that ejection formation obtains is put into ceramic crucible, fills emergy and quartz sand at tooth stake base substrate and crucible gap location, promptly buries powder.Then crucible is put as in the Muffle furnace, with 10~30 ℃/h speed rise to 500~800 ℃.The stove internal cooling can remove whole organic binder bonds to room temperature then, obtains ceramic tooth stake biscuit.
5. sintering step
The ceramic tooth stake biscuit of finishing defat is placed in the high temperature furnace, programming rate with 2~5 ℃/minute rises to sintering temperature, temperature range is 1350~1550 ℃, constant temperature is 1~3 hour under this temperature, in stove, be cooled to room temperature again and take out the ceramic tooth stake that sinters, whole sintering process adopts normal pressure-sintered, carries out in air atmosphere.
For further setting forth concrete technology contents of the present invention, with specific embodiment each step that zirconia ceramics tooth stake injection moulding is made is described below.
Embodiment 1
Adopt Y-ZrO 2Ceramics, mean diameter are 0.4 μ m.Earlier mixing roll is heated to 150 ℃, the polyethylene (PE) of 7wt.% percentage by weight is added mixing roll, add paraffin (5wt.%) and diethyl phthalate (DEP) more slowly (3wt.%), treat complete fusion after.Add the zirconia ceramic powder again, ceramics accounts for the percetage by weight of 85wt.%.Mixing about 30 minutes, reach fully evenly no aggregating state.The material that will mix at last takes out cooling, carries out broken pelletize again, obtains particulate material.
With about 500 grams of the particulate material after the above-mentioned pelletize, add fusion in the injection (mo(u)lding) machine barrel slowly, under the injection pressure of 120MPa, the fusion feeding is injected mould, cooled off 2 minutes, get final product the green compact body that the demoulding obtains the stake of zirconia ceramics tooth.
The green compact body is put into alumina crucible, and fill emergy around sample, the programming rate with 25 ℃/hour in Muffle furnace rises to 700 ℃, is incubated after 1 hour furnace cooling.Organic substance is all discharged and is obtained wanting agglomerating biscuit of ceramics in the green compact body.
Above-mentioned ceramic tooth stake biscuit is put into silicon order rod electric furnace, rise to 1500 ℃ with 2 ℃/minute programming rates, be incubated 2 hours, furnace cooling obtains fine and close intact ceramic tooth stake then.
Embodiment 2
Adopt Y-ZrO 2Ceramics, mean diameter are 0.2 μ m.Earlier double roll mill is heated to 135 ℃, with the polystyrene adding mixing roll of 8wt.% percentage by weight, about 5 minutes of melting mixing.Slowly add paraffin (8wt.%) and dibutyl phthalate (DBP) again (4wt.%).Add the zirconia ceramic powder again, ceramics accounts for weight 80wt.%.Mixing 35 minutes, reach fully evenly.The material that will mix at last takes out cooling, carries out broken pelletize again, obtains particulate material.
With about 500 grams of the particulate material after the above-mentioned pelletize, add fusion in the injection (mo(u)lding) machine barrel slowly, under the injection pressure of 80MPa, the fusion feeding is injected mould, cooled off 3 minutes, get final product the green compact body that the demoulding obtains the stake of zirconia ceramics tooth.
The green compact body is put into alumina crucible, and fill emergy around sample, the programming rate with 20 ℃/hour in Muffle furnace rises to 550 ℃, is incubated after 2 hours furnace cooling.Organic substance is all discharged and is obtained wanting agglomerating biscuit of ceramics in the green compact body.
Above-mentioned ceramic tooth stake biscuit is put into silicon order rod electric furnace, rise to 1400 ℃ with 3 ℃/minute programming rates, be incubated 2 hours, furnace cooling obtains fine and close intact ceramic tooth stake then.
Embodiment 3
Adopt Y-ZrO 2Ceramics, mean diameter are 0.6 μ m.Earlier double roll mill is heated to 180 ℃, the polymethyl methacrylate adding mixing roll with the 5wt.% percentage by weight adds microcrystalline wax (5wt.%) and dioctyl phthalate (2wt.%) more slowly after the melting.Add the zirconia ceramic powder again, ceramics accounts for the percetage by weight of total amount 88wt.%.Mixing 40 minutes, reach fully evenly.The material that will mix at last takes out cooling, carries out broken pelletize again, obtains particulate material.
With about 500 grams of the particulate material after the above-mentioned pelletize, add fusion in the injection (mo(u)lding) machine barrel slowly, under the injection pressure of 100MPa, the fusion feeding is injected mould, cooled off 2 minutes, get final product the green compact body that the demoulding obtains the stake of zirconia ceramics tooth.
The green compact body is put into alumina crucible, and fill emergy around sample, the programming rate with 5 ℃/minute in Muffle furnace rises to 800 ℃, is incubated after 2 hours furnace cooling.Organic substance is all discharged and is obtained wanting agglomerating biscuit of ceramics in the green compact body.
Above-mentioned ceramic tooth stake biscuit is put into silicon order rod electric furnace, rise to 1550 ℃ with 4 ℃/minute programming rates, be incubated 2 hours, furnace cooling obtains fine and close intact ceramic tooth stake then.

Claims (5)

1, polycrystal zirconia ceramics tooth pile material is characterized in that: the initial feed that described material uses contains zirconia ceramics powder, high polymer binder, low molecule auxiliary agent, its proportioning is: zirconia ceramics powder 80~90wt%, high polymer binder 5~10wt%, low molecule auxiliary agent 5~10wt%.
2, according to the described polycrystal zirconia ceramics tooth of claim 1 pile material, it is characterized in that: described high polymer binder is one or more in polyethylene, polypropylene, polystyrene, the polymethyl methacrylate.
3, according to the described polycrystal zirconia ceramics tooth of claim 1 pile material, it is characterized in that: described low molecule auxiliary agent is one or more in paraffin, microcrystalline wax, diethyl phthalate, dioctyl phthalate, the dibutyl phthalate.
4, a kind of method for preparing polycrystal zirconia ceramics tooth pile material as claimed in claim 1, it is characterized in that: described method is followed successively by:
(1) mixing granulator: elder generation transfers to 130 ℃~180 ℃ with the temperature of mixing roll, adds high polymer binder, after the fusion, adds low molecule auxiliary agent and zirconia ceramics powder, and after the fully mixing nothing that stirs was reunited, cooling obtained flaky mixture block, fragmentation again;
(2) ejection formation: pour in the injector barrel through the good particulate material of mixing granulator above-mentioned, divide four sections in the barrel and heat, temperature is 130 ℃~180 ℃, penetrates pressure in 150MPa, carries out injection moulding, obtains ceramic tooth stake green compact body;
(3) hot defat: the ceramic tooth stake green compact body that above-mentioned ejection formation obtains is put into crucible, then it is put to stove, with 10~30 ℃/h speed rise to 500~800 ℃, the stove internal cooling is to room temperature, remove whole organic binder bonds, obtain ceramic tooth stake biscuit;
(4) sintering: the ceramic tooth stake biscuit of above-mentioned defat is placed in the high temperature furnace, rise to sintering temperature with 2~5 ℃/minute programming rates, temperature range is 1350~1550 ℃, and constant temperature is 1~3 hour under this temperature, and the stove internal cooling is to room temperature.
5, according to the preparation method of the described polycrystal zirconia ceramics tooth of claim 4 pile material, it is characterized in that: the described sintering process of step (4) adopts normal pressure-sintered, carries out in air atmosphere.
CN 03156371 2003-09-05 2003-09-05 Polycrystal zirconium oxide ceramic dental material and preparation thereof Expired - Fee Related CN1203830C (en)

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Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100370963C (en) * 2005-12-15 2008-02-27 安泰科技股份有限公司 Zirconium oxide full-porcelain dental repair material and its preparing method
CN100465128C (en) * 2006-12-22 2009-03-04 詹智诚 Grains dedicated to ceramics injection molding, and preparation method
CN102173791A (en) * 2011-01-27 2011-09-07 上海高诚艺术包装有限公司 Method for preparing zirconia ceramic bottleneck
CN101647730B (en) * 2009-07-08 2012-07-25 上海上远齿科技术有限公司 Zirconium dioxide full porcelain tooth and preparation method thereof
CN102843990A (en) * 2010-04-06 2012-12-26 哈斯有限公司 Preparation method of ceramic crowns for primary teeth, and ceramic crowns for primary teeth prepared thereby
CN101081735B (en) * 2005-10-07 2013-03-13 苏舍美特科(美国)公司 Optimized high temperature thermal heat barrier
CN104990412A (en) * 2015-08-10 2015-10-21 南宁越洋科技有限公司 Microwave hot isostatic pressure sintering furnace for dental zirconia ceramic later sintering
WO2017185468A1 (en) * 2016-04-29 2017-11-02 成都贝施美医疗设备有限公司 Zirconia ceramic prosthesis for dentistry and preparation method therefor
CN108066158A (en) * 2017-12-08 2018-05-25 郑州搜趣信息技术有限公司 High ceramic tooth material of a kind of fracture toughness and its preparation method and application
CN108472109A (en) * 2015-12-15 2018-08-31 古莎有限公司 The method for manufacturing big polymerizable dental material block
CN109069238A (en) * 2016-04-22 2018-12-21 义获嘉伟瓦登特公司 The method for being used to prepare dental prosthesis
CN110002869A (en) * 2019-05-16 2019-07-12 金业新材料科技(昆山)有限公司 A kind of hot deoxygenated zircon ceramic injection molding feeding and preparation method thereof
CN111606706A (en) * 2019-02-26 2020-09-01 杭州老板电器股份有限公司 Kitchen appliance operation button manufacturing method, kitchen appliance operation button and kitchen appliance
CN113967959A (en) * 2021-11-26 2022-01-25 上海陶宝陶瓷新材料开发有限公司 Zirconia ceramic tooth injection molding process
CN113999007A (en) * 2021-11-26 2022-02-01 上海陶宝陶瓷新材料开发有限公司 Production process of zirconia multilayer color simulation ceramic false tooth

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CN104688365B (en) * 2015-03-23 2016-01-20 杭州口腔医院有限公司 The preparation method of CAD/CAM personalized zirconium oxide one-part form implantation body

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CN101081735B (en) * 2005-10-07 2013-03-13 苏舍美特科(美国)公司 Optimized high temperature thermal heat barrier
CN100370963C (en) * 2005-12-15 2008-02-27 安泰科技股份有限公司 Zirconium oxide full-porcelain dental repair material and its preparing method
CN100465128C (en) * 2006-12-22 2009-03-04 詹智诚 Grains dedicated to ceramics injection molding, and preparation method
CN101647730B (en) * 2009-07-08 2012-07-25 上海上远齿科技术有限公司 Zirconium dioxide full porcelain tooth and preparation method thereof
CN102843990A (en) * 2010-04-06 2012-12-26 哈斯有限公司 Preparation method of ceramic crowns for primary teeth, and ceramic crowns for primary teeth prepared thereby
US9458062B2 (en) 2010-04-06 2016-10-04 Hass Co., Ltd. Method of manufacturing ceramic primary crown and ceramic primary crown manufactured by the same
CN102173791A (en) * 2011-01-27 2011-09-07 上海高诚艺术包装有限公司 Method for preparing zirconia ceramic bottleneck
CN104990412A (en) * 2015-08-10 2015-10-21 南宁越洋科技有限公司 Microwave hot isostatic pressure sintering furnace for dental zirconia ceramic later sintering
CN108472109A (en) * 2015-12-15 2018-08-31 古莎有限公司 The method for manufacturing big polymerizable dental material block
CN109069238A (en) * 2016-04-22 2018-12-21 义获嘉伟瓦登特公司 The method for being used to prepare dental prosthesis
CN109069238B (en) * 2016-04-22 2023-06-27 义获嘉伟瓦登特公司 Method for producing a dental restoration
WO2017185468A1 (en) * 2016-04-29 2017-11-02 成都贝施美医疗设备有限公司 Zirconia ceramic prosthesis for dentistry and preparation method therefor
CN108066158A (en) * 2017-12-08 2018-05-25 郑州搜趣信息技术有限公司 High ceramic tooth material of a kind of fracture toughness and its preparation method and application
CN111606706A (en) * 2019-02-26 2020-09-01 杭州老板电器股份有限公司 Kitchen appliance operation button manufacturing method, kitchen appliance operation button and kitchen appliance
CN110002869A (en) * 2019-05-16 2019-07-12 金业新材料科技(昆山)有限公司 A kind of hot deoxygenated zircon ceramic injection molding feeding and preparation method thereof
CN113967959A (en) * 2021-11-26 2022-01-25 上海陶宝陶瓷新材料开发有限公司 Zirconia ceramic tooth injection molding process
CN113999007A (en) * 2021-11-26 2022-02-01 上海陶宝陶瓷新材料开发有限公司 Production process of zirconia multilayer color simulation ceramic false tooth

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