CN1485264A - Rail-gnawing prevention device for double-track vehicle - Google Patents

Rail-gnawing prevention device for double-track vehicle Download PDF

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Publication number
CN1485264A
CN1485264A CNA021355630A CN02135563A CN1485264A CN 1485264 A CN1485264 A CN 1485264A CN A021355630 A CNA021355630 A CN A021355630A CN 02135563 A CN02135563 A CN 02135563A CN 1485264 A CN1485264 A CN 1485264A
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pin
connect
rail
double
prevention device
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CNA021355630A
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CN1210199C (en
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徐传凯
徐辉
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C9/00Travelling gear incorporated in or fitted to trolleys or cranes
    • B66C9/16Travelling gear incorporated in or fitted to trolleys or cranes with means for maintaining alignment between wheels and track

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Electric Propulsion And Braking For Vehicles (AREA)
  • Toys (AREA)

Abstract

The invention provides a technological solution of a two-railway device preventing travelling cranes from gnawing railways. The solution comprises two parallel railways, and wheels on the railways supporting the body of a travelling crane. There have motors and retarders on wheels to drive wheels to run. Before wheels of a travelling crane in forward and backward directions, distance sensors are installed to link with the travelling crane near the outside or inside of the two railways. The output of the distance sensor input into the controller C1. The output of controller C1 controls two bicontrollable silicon CG1, CG2 through two executing circuits C2, C3, then control rotate speed of wheels of the travelling crane, adjust the direction of two wheels, thus prevent the travelling crane from gnawing railways.

Description

A kind of rail-gnawing prevention device for double-track vehicle
Affiliated technical field:
What the present invention relates to is a kind of device that track crane is advanced of controlling, especially a kind of rail-gnawing prevention device for double-track vehicle.
Background technology:
In the prior art, the prior art the most approaching with the present invention is, authorize disclosed No. 012621749 patent by the applicant's application and by State Intellectual Property Office, this patent disclosure the technical scheme of a kind of hoisting crane walking auto mat, can prevent to gnaw the rail phenomenon between wheel and the track.The main deficiency that this patent exists is that because this patent is to adopt relay to realize control, so the volume of its controller is big, because the contact is many, therefore, fault rate is also higher again.
Summary of the invention:
Purpose of the present invention is exactly at the existing in prior technology deficiency, and a kind of technical scheme of rail-gnawing prevention device for double-track vehicle is provided.
This programme is realized by following technical measures.Mainly include the driving wheel of parallel two-orbit and track upper support driving body, have on the driving wheel and drive motor and the retarder that driving wheel rotates, the characteristics of this programme in driving just are, oppositely the driving wheel of working direction is nearby square, near the outside of two tracks or the inboard body bonded assembly rang sensor that is equipped with and drives a vehicle, controller C1 is defeated by in the output of this rang sensor, the output of controller C1 is by two executive circuit C2, C3 controls two triac CG1, CG2, and by two triac CG1, CG2 control two the advance rotor or the stator current of driving wheel drive motor, control the rotating speed of driving wheel, adjust the working direction of two driving wheels.The concrete characteristics of this programme also have, described controller C1 by control circuit with control circuit bonded assembly configuration switch K1, K2, K3, K4 and four Liquid Crystal Display (LCD) C4 and provide+5V ,+12V and-the power supply C5 of 12V forms.Described control circuit is to be control center with micro controller system IC3, and photoelectrical coupler IC4 is as input, and Digital To Analog Convert IC5, IC6 and amplifier IC7, IC8 are as the control circuit of output; The input end of photoelectrical coupler IC4 is connected with rang sensor incoming signal J1, the J2 of forward run switch signal ZX and forward operation, rang sensor incoming signal J3, the J4 of inverted running on-off signal FX and inverted running export to 25,24,23,21,16,17 pin of micro controller system IC3 through photoelectrical coupler IC4; 40 pin of micro controller system IC3 connect+5V, 20 pin ground connection, and 9 foot meridian capacitor C1 connect+and 5V is simultaneously through resistance R 1 ground connection, and 18 and 19 pin also meet 6 megahertz crystal oscillator F, and 11 pin and 6 pin connect 8 pin and 1,2 pin of liquid crystal driver IC2 respectively; The 7 pin ground connection of liquid crystal driver IC2,9,14 pin connect+5V, and 3,4,5,6,10,11,12,13 pin then connect Liquid Crystal Display (LCD) C4; 12 pin of micro controller system IC3 and 13 pin connect 6 pin and 5 pin of holder IC1 respectively, 1,3, the 4 pin ground connection of holder IC1, and 8 pin connect+5V; 39 of micro controller system IC3,38,37,36,35,34,33,32 pin are respectively through exclusion R2, R3, R4, R5, R6, R7, R8, R9 connects+and 5V meets 4 of Digital To Analog Convert IC5 and IC6 simultaneously, 5,16,6,15,7,14,13 pin, 28 pin of IC3 connect 2 pin of IC5 and IC6,27 pin of IC3 connect 1 pin of IC5,26 pin of IC3 connect 1 pin of IC6,20 of IC5 and IC6,19 pin connect+12V, 8 pin connect-12V, 3,17,18,12,10 pin ground connection, 11 pin of IC5 connect 2 pin of out amplifier IC7,9 pin connect the feedback signal of 1 pin of IC7,1 pin is exported to the executive circuit C2 of a motor of control simultaneously, the 3 pin ground connection of IC7,4,11 pin of 8 pin power connection IC6 connect 2 pin of out amplifier IC8,9 pin connect the feedback signal of 1 pin of IC8,1 pin is exported to the executive circuit C3 of another motor of control, the 3 pin ground connection of IC8,4 simultaneously, 8 pin power connections; 1,5,7,8 pin of micro controller system IC3 are respectively through configuration switch K1, K2, K3, K4 ground connection; In addition, 14,15 pin of IC3 also can directly be exported, and remove to control the executive circuit that is made of relay.Used photoelectrical coupler IC4 is that the employing model is the photoelectric coupled device of TLP521 in the control circuit.Used holder IC1 is that the employing model is the storage integrated circuit block of 24C02 in the control circuit.Used micro controller system IC3 is that the employing model is the micro controller system integrated circuit block of AT89C51 in the control circuit.Used Digital To Analog Convert IC5, IC6 is that to adopt model be that the number of DAC0832 is touched the converter ic piece in the control circuit.Used out amplifier IC7, IC8 is that the employing model is the amplification circuit piece of LF353 in the control circuit.Described executive circuit C2, C3 are that the model that adopts is the silicon control intelligent object of MZKS-JL-300.Described rang sensor be adopt near switch.
The beneficial effect of this programme can be learnt according to the narration to such scheme, because the driving wheel in the forward and reverse working direction of driving in this scheme is nearby square, near the outside of two tracks or the inboard body bonded assembly rang sensor that is equipped with and drives a vehicle, controller C1 is defeated by in the output of this rang sensor, the output of controller C1 is controlled two triac CG1, CG2 by two executive circuit C2, C3, and the rotor or the stator current that advance the driving wheel drive motor by two triac CG1, CG2 control two, the rotating speed of control driving wheel.This structure, skew appears in driving wheel is advancing, when vehicle wheel rim and track side surfaces will contact and the rail phenomenon occur gnawing, two rang sensors that two driving wheels are nearby located and the distance of track will change, two rang sensors then will send the signal of this variation, the variable signal of rang sensor is exported to controller C1, controller C1 exports two control signals through the processing of the sensor signal of adjusting the distance and contrast back, two control signals are respectively by two executive circuit C2, C3 controls two triac CG1, CG2 controls the rotor or the stator current of two driving wheel drive motor, the rotating speed of control driving wheel, the electric current of a skidding wheel drive motors in two driving wheels is reduced, the rotating speed of this skidding wheel reduces, just can adjust the working direction of two driving wheels, make rang sensor and interorbital range recovery to original distance, prevented the appearance of driving rotation browsing rail phenomenon.Described controller C1 can adopt multiple structure, can use the incompatible realization of R/G, can adopt programmable controller to realize, also can adopt micro controller system to realize.Described executive circuit C2, C3 also can adopt multiple mode, can constitute with contactless switch, can also can adopt the silicon control intelligent object to realize with the walking circuit of former driving.The controller of variety of way and executive circuit can at random make up according to specific requirement and condition again, and be very convenient, certainly, preferably adopts the few circuit in contact, improves reliability to reduce fault rate.This shows that the present invention compared with prior art has outstanding substantive distinguishing features and obvious improvement, its implementation result also is conspicuous.
Description of drawings:
Fig. 1 is the structural representation of the specific embodiment of the invention.
The electric control circuit scheme drawing that Fig. 2 uses for the specific embodiment of the invention.
Fig. 3 is the control circuit scheme drawing of the specific embodiment of the invention with controller.
1 is parallel orbit among the figure, 2 rang sensors for the forward operation, and 3 is retarder, 4 is drive motor, 5 driving wheels for the forward operation, 6 are the driving body, and 7 is the driving wheel of inverted running, and 8 is the rang sensor of inverted running.
The specific embodiment:
For clearly demonstrating the technical characterstic of this programme, this programme is illustrated below by a specific embodiment.
By accompanying drawing as can be seen, rail-gnawing prevention device for double-track vehicle in this programme mainly contains the driving wheel (5 of parallel two-orbit (1) and track (1) upper support driving body (6), 7), driving wheel (5, driving driving wheel (5 is arranged 7), 7) motor of Zhuan Donging (4) and retarder (3), particularly just in driving, the driving wheel (5 of reverse working direction, 7) nearby square, near the outside of two tracks (1) or be equipped with the inboard and the body of driving a vehicle (6) bonded assembly rang sensor (2,8), this rang sensor (2,8) controller C1 is defeated by in output, the output of controller C1 is by two executive circuit C2, C3 controls two triac CG1, CG2, and by two triac CG1, CG2 control two the advance rotor or the stator current of driving wheel (5) drive motor (4), control the rotating speed of driving wheel (5), adjust the working direction of two driving wheels (5).Described controller C1 can adopt multiple structure, can use the incompatible realization of R/G, can adopt programmable controller to realize, also can adopt micro controller system to realize.The controller C1 of the specific embodiment of the invention by control circuit with control circuit bonded assembly configuration switch K1, K2, K3, K4 and four Liquid Crystal Display (LCD) C4 and provide+5V ,+12V and-the power supply C5 of 12V forms.Four configuration switchs and Liquid Crystal Display (LCD) C4 are in order to set and display control switch C1 implements time of controlling to driving wheel (5,7), promptly Kong Zhi delay time was from 3 seconds to 99 seconds, and the reduction of control driving wheel (5,7) drive motor (4) supply current, promptly control output voltage is 99% to 5% of a former power supply voltage.The described executive circuit C1 of this programme, C2 also can adopt multiple mode, can constitute with contactless switch, can also can adopt the silicon control intelligent object to realize with the walking circuit of former driving.The controller of variety of way and executive circuit can at random make up according to specific requirement and condition again, and be very convenient, and this specific embodiment is that the model that adopts is that the silicon control intelligent object of MZKS-JL-300 is as executive circuit.The control circuit that is adopted in this specific embodiment is to be control center with micro controller system IC3, and photoelectrical coupler IC4 is as input, and Digital To Analog Convert IC5, IC6 and amplifier IC7, IC8 are as the control circuit of output; Photoelectrical coupler IC4 is that the employing model is the photoelectric coupled device of TLP521, its input end is connected with rang sensor (2) incoming signal J1, the J2 of forward run switch signal ZX and forward operation, the rang sensor of inverted running on-off signal FX and inverted running (8) incoming signal J3, J4 export to 25,24,23,21,16,17 pin of micro controller system IC3 through photoelectrical coupler IC4; Micro controller system IC3 is that the employing model is the micro controller system integrated circuit block of AT89C51,40 pin of IC3 connect+5V, 20 pin ground connection, and 9 foot meridian capacitor C1 connect+and 5V is simultaneously through resistance R 1 ground connection, 18 and 19 pin also meet 6 megahertz crystal oscillator F, and 11 pin and 6 pin connect 8 pin and 1,2 pin of liquid crystal driver IC2 respectively; The 7 pin ground connection of liquid crystal driver IC2,9,14 pin connect+5V, and 3,4,5,6,10,11,12,13 pin then connect Liquid Crystal Display (LCD) C4; 12 pin of micro controller system IC3 and 13 pin connect 6 pin and 5 pin of holder IC1 respectively, and holder IC1 is that the employing model is the storage integrated circuit block of 24C02,1,3, the 4 pin ground connection of IC1, and 8 pin connect+5V; 39 of micro controller system IC3,38,37,36,35,34,33,32 pin are respectively through exclusion R2, R3, R4, R5, R6, R7, R8, R9 connects+and 5V meets 4 of Digital To Analog Convert IC5 that model is DAC0832 and IC6 simultaneously, 5,16,6,15,7,14,13 pin, 28 pin of IC3 connect 2 pin of IC5 and IC6,1 pin of the 27 pin IC5 of IC3,26 pin of IC3 connect 1 pin of IC6,20 of IC5 and IC6,19 pin connect+12V, 8 pin connect-12V, 3,17,18,12,10 pin ground connection, 11 pin of IC5 connect 2 pin of out amplifier IC7,9 pin connect the feedback signal of 1 pin of IC7,1 pin is exported to the executive circuit C2 of a motor of control (4) simultaneously, the 3 pin ground connection of IC7,4,11 pin of 8 pin power connection IC6 connect 2 pin of out amplifier IC8,9 pin connect the feedback signal of 1 pin of IC8,1 pin is exported to the executive circuit C3 of another motor of control (4), the 3 pin ground connection of IC8,4 simultaneously, 8 pin power connections; Out amplifier IC7, IC8 are that the employing model is the amplification circuit piece of LF353.1,5,7,8 pin of micro controller system IC3 are respectively through configuration switch K1, K2, K3, K4 ground connection; In addition, 14,15 pin of IC3 also can directly be exported, and remove to control the executive circuit that is made of relay, and this programme does not adopt.The rang sensor that is adopted in this specific embodiment (2,8) be adopt near switch.

Claims (10)

1. rail-gnawing prevention device for double-track vehicle, mainly include the driving wheel of parallel two-orbit and track upper support driving body, have on the driving wheel and drive motor and the retarder that driving wheel rotates, it is characterized in that: just in driving, oppositely the driving wheel of working direction is nearby square, near the outside of two tracks or the inboard body bonded assembly rang sensor that is equipped with and drives a vehicle, controller C1 is defeated by in the output of this rang sensor, the output of controller C1 is by two executive circuit C2, C3 controls two triac CG1, CG2, and by two triac CG1, CG2 control two the advance rotor or the stator current of driving wheel drive motor, control the rotating speed of driving wheel, adjust the working direction of two driving wheels.
2. rail-gnawing prevention device for double-track vehicle according to claim 1 is characterized in that: described controller C1 by control circuit with control circuit bonded assembly configuration switch K1, K2, K3, K4 and four Liquid Crystal Display (LCD) C4 and provide+5V ,+12V and-the power supply C5 of 12V forms.
3. rail-gnawing prevention device for double-track vehicle according to claim 2, it is characterized in that: described control circuit is to be control center with micro controller system IC3, photoelectrical coupler IC4 is as input, and Digital To Analog Convert IC5, IC6 and amplifier IC7, IC8 are as the control circuit of output; The input end of photoelectrical coupler IC4 is connected with rang sensor incoming signal J1, the J2 of forward run switch signal ZX and forward operation, rang sensor incoming signal J3, the J4 of inverted running on-off signal FX and inverted running export to 25,24,23,21,16,17 pin of micro controller system IC3 through photoelectrical coupler IC4; 40 pin of micro controller system IC3 connect+5V, 20 pin ground connection, and 9 foot meridian capacitor C1 connect+and 5V is simultaneously through resistance R 1 ground connection, and 18 and 19 pin also meet 6 megahertz crystal oscillator F, and 11 pin and 6 pin connect 8 pin and 1,2 pin of liquid crystal driver IC2 respectively; The 7 pin ground connection of liquid crystal driver IC2,9,14 pin connect+5V, and 3,4,5,6,10,11,12,13 pin then connect Liquid Crystal Display (LCD) C4; 12 pin of micro controller system IC3 and 13 pin connect 6 pin and 5 pin of holder IC1 respectively, 1,3, the 4 pin ground connection of holder IC1, and 8 pin connect+5V; 39 of micro controller system IC3,38,37,36,35,34,33,32 pin are respectively through exclusion R2, R3, R4, R5, R6, R7, R8, R9 connects+and 5V meets 4 of Digital To Analog Convert IC5 and IC6 simultaneously, 5,16,6,15,7,14,13 pin, 28 pin of IC3 connect 2 pin of IC5 and IC6,1 pin of the 27 pin IC5 of IC3,26 pin of IC3 connect 1 pin of IC6,20 of IC5 and IC6,19 pin connect+12V, 8 pin connect-12V, 3,17,18,12,10 pin ground connection, 11 pin of IC5 connect 2 pin of out amplifier IC7,9 pin connect the feedback signal of 1 pin of IC7,1 pin is exported to the executive circuit C2 of a motor of control, the 3 pin ground connection of IC7,4 simultaneously, 8 pin power connections; 11 pin of IC6 connect 2 pin of out amplifier IC8, and 9 pin connect the feedback signal of 1 pin of IC8, and 1 pin is exported to the executive circuit C3 of another motor of control, the 3 pin ground connection of IC8,4,8 pin power connections simultaneously; 1,5,7,8 pin of micro controller system IC3 are respectively through configuration switch K1, K2, K3, K4 ground connection; In addition, 14,15 pin of IC3 also can directly be exported, and remove to control the executive circuit that is made of relay.
4. rail-gnawing prevention device for double-track vehicle according to claim 3 is characterized in that: used photoelectrical coupler IC4 is that the employing model is the photoelectric coupled device of TLP521 in the control circuit.
5. rail-gnawing prevention device for double-track vehicle according to claim 3 is characterized in that: used holder IC1 is that the employing model is the storage integrated circuit block of 24C02 in the control circuit.
6. rail-gnawing prevention device for double-track vehicle according to claim 3 is characterized in that: used micro controller system IC3 is that the employing model is the micro controller system integrated circuit block of AT89C51 in the control circuit.
7. rail-gnawing prevention device for double-track vehicle according to claim 3 is characterized in that: used Digital To Analog Convert IC5, IC6 is that to adopt model be that the number of DAC0832 is touched the converter ic piece in the control circuit.
8. rail-gnawing prevention device for double-track vehicle according to claim 3 is characterized in that: used out amplifier IC7, IC8 is that the employing model is the amplification circuit piece of LF353 in the control circuit.
9. according to claim 1 or 3 described rail-gnawing prevention device for double-track vehicle, it is characterized in that: described executive circuit C2, C3 are that the model that adopts is the silicon control intelligent object of MZKS-JL-300.
10. according to claim 1 or 3 described rail-gnawing prevention device for double-track vehicle, it is characterized in that: described rang sensor be adopt near switch.
CN 02135563 2002-09-24 2002-09-24 Rail-gnawing prevention device for double-track vehicle Expired - Fee Related CN1210199C (en)

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Application Number Priority Date Filing Date Title
CN 02135563 CN1210199C (en) 2002-09-24 2002-09-24 Rail-gnawing prevention device for double-track vehicle

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Application Number Priority Date Filing Date Title
CN 02135563 CN1210199C (en) 2002-09-24 2002-09-24 Rail-gnawing prevention device for double-track vehicle

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CN1210199C CN1210199C (en) 2005-07-13

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Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101825902A (en) * 2010-04-30 2010-09-08 天津朗誉科技发展有限公司 Intelligent electric motor car and control method thereof
CN101639678B (en) * 2009-08-26 2011-05-11 株洲天桥起重机股份有限公司 Electric control synchronization and rectification method of gantry crane and device thereof
WO2012104489A1 (en) * 2011-02-03 2012-08-09 Konecranes Plc Monitoring system and method
US8999549B2 (en) 2011-02-22 2015-04-07 Lg Chem, Ltd. Cooling member of improved cooling efficiency and battery module employed with the same
CN104692244A (en) * 2013-12-06 2015-06-10 董新旺 Crane anti-rail-gnawing device
CN105438978A (en) * 2015-12-31 2016-03-30 太原重工股份有限公司 Travelling automatic guiding device and crane
CN105480858A (en) * 2015-12-31 2016-04-13 太原重工股份有限公司 Circular track crane and automatic operation rectifying system thereof
CN106050989A (en) * 2016-07-04 2016-10-26 莱芜钢铁集团有限公司 Flange wheel deviation brake device
CN106395639A (en) * 2016-11-04 2017-02-15 上海梅山钢铁股份有限公司 Falling-prevention early warning system and method for horizontal wheels of main trolley of ship unloader
CN105952795B (en) * 2016-07-04 2018-04-17 莱芜钢铁集团有限公司 Edge of a wing train preventing gnawing rail device
CN108458882A (en) * 2017-02-22 2018-08-28 上海神尹重工机械设备有限公司 A kind of parallel benchmaring device of digital display type
CN109205200A (en) * 2017-06-29 2019-01-15 宁夏软件工程院有限公司 A kind of running gear of track moving trolley
CN109896420A (en) * 2019-03-29 2019-06-18 纽科伦(新乡)起重机有限公司 It is a kind of with the electric block wheel assembly for scrapping alarm function
CN111847240A (en) * 2020-07-15 2020-10-30 上海海事大学 Crane synchronization error measuring device and deviation rectifying method thereof

Cited By (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101639678B (en) * 2009-08-26 2011-05-11 株洲天桥起重机股份有限公司 Electric control synchronization and rectification method of gantry crane and device thereof
CN101825902A (en) * 2010-04-30 2010-09-08 天津朗誉科技发展有限公司 Intelligent electric motor car and control method thereof
WO2012104489A1 (en) * 2011-02-03 2012-08-09 Konecranes Plc Monitoring system and method
US9156662B2 (en) 2011-02-03 2015-10-13 Konecranes Plc Monitoring system and method
US8999549B2 (en) 2011-02-22 2015-04-07 Lg Chem, Ltd. Cooling member of improved cooling efficiency and battery module employed with the same
CN104692244A (en) * 2013-12-06 2015-06-10 董新旺 Crane anti-rail-gnawing device
CN105480858B (en) * 2015-12-31 2017-05-17 太原重工股份有限公司 Circular track crane and automatic operation rectifying system thereof
CN105438978A (en) * 2015-12-31 2016-03-30 太原重工股份有限公司 Travelling automatic guiding device and crane
CN105480858A (en) * 2015-12-31 2016-04-13 太原重工股份有限公司 Circular track crane and automatic operation rectifying system thereof
CN106050989A (en) * 2016-07-04 2016-10-26 莱芜钢铁集团有限公司 Flange wheel deviation brake device
CN105952795B (en) * 2016-07-04 2018-04-17 莱芜钢铁集团有限公司 Edge of a wing train preventing gnawing rail device
CN106395639A (en) * 2016-11-04 2017-02-15 上海梅山钢铁股份有限公司 Falling-prevention early warning system and method for horizontal wheels of main trolley of ship unloader
CN108458882A (en) * 2017-02-22 2018-08-28 上海神尹重工机械设备有限公司 A kind of parallel benchmaring device of digital display type
CN108458882B (en) * 2017-02-22 2021-03-12 上海神尹科技股份有限公司 Digital display type parallel reference detection device
CN109205200A (en) * 2017-06-29 2019-01-15 宁夏软件工程院有限公司 A kind of running gear of track moving trolley
CN109896420A (en) * 2019-03-29 2019-06-18 纽科伦(新乡)起重机有限公司 It is a kind of with the electric block wheel assembly for scrapping alarm function
CN111847240A (en) * 2020-07-15 2020-10-30 上海海事大学 Crane synchronization error measuring device and deviation rectifying method thereof

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