CN1482636A - Automation detecting apparatus and method for aluminum foil electrode - Google Patents
Automation detecting apparatus and method for aluminum foil electrode Download PDFInfo
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- CN1482636A CN1482636A CNA021416893A CN02141689A CN1482636A CN 1482636 A CN1482636 A CN 1482636A CN A021416893 A CNA021416893 A CN A021416893A CN 02141689 A CN02141689 A CN 02141689A CN 1482636 A CN1482636 A CN 1482636A
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Abstract
The invention discloses an aluminum foil electrode automatic detecting method which comprises, sampling, actuating the general power supply of the test instrument, actuating test liquid circulatory system, opening the temperature control system, controlling the operating temperature of the test liquid, opening pH meter, adjusting clamping tool module, to control the electrode sample to a liquid level depth below the test hole, opening automatic detection, detecting the following data, electric capacitance Cap, raw film bearing voltage Vt, rate of charging TH and raw film leakage voltage LC. The invention can accomplish the operation of automatic quality detection of multiple batches simultaneously, and can lower the mistake produced by human detection.
Description
Technical field
The present invention relates to a kind of aluminium foil electrode automatic detection system and method thereof.
Background technology
General at present inside plants of producing aluminium foil electrode (or formed aluminum foil) material mostly is provided with the nearly production line more than 20, and every production line every day aluminium foil electrode material of output 3-4 volume at least, yet the quality management of every production one rolls of aluminum foil electrode product, must carry out at least 12 test points, thus, whole factory must consume the plenty of time, manpower and resource are in heavy QC testing, therefore, if do not manage with the testing automation, to reduce manpower, time, testing will influence the whole operation efficiency of the production of aluminium foil electrode material in the factory.
As shown in Figure 1, the aluminium foil electrode detection method of the aluminium electrolytic capacitor of commonly using at present, all be to utilize ready-made detecting instrument, the independently executive software of arranging in pairs or groups, detect with one of manual mode, a step, its detection method is output entire rolls of aluminum foil and carry out static capacity test, the test of epithelium proof voltage, the test of epithelium point pressure rising time in regular turn after sampling, water-fastly close test at first, repeat the work of static capacity test, the test of epithelium proof voltage afterwards again, but the major defect in its quality management, the detection is:
(1) detection speed can't be accelerated, and must batch carry out again.
(2) personnel's operation causes disappearance of firsting impressions are strongest etc. easily.
This shows that the above-mentioned mode of commonly using still has many disappearances, real non-one kindhearted design, and demand urgently being improved.
This case inventor is in view of the above-mentioned every shortcoming of being derived of commonly using, and urgently thinks improve innovation, and after concentrating on studies through taking great pains to attain one's goal for many years, successfully researches and develops this part aluminium foil electrode automatic detection system and the method thereof finished finally.
Summary of the invention
Technical problem to be solved by this invention is, above-mentioned deficiency at prior art, and a kind of aluminium foil electrode automatic detection system and method thereof are provided, and with the various in the past detection steps of aluminium foil electrode, the equipment that centralized integration becomes an automation to detect, phase can reach the testing automation, with the minimizing manpower, and can test the aluminium foil electrode sample, simultaneously once multiple batches ofly, required test data when obtaining quality management, and be a safety, the convenient mechanism of using fast.
Above-mentioned technical problem of the present invention is realized by following technical scheme.
A kind of aluminium foil electrode automatic detection system, mainly by a body, a liquid detection circulating system, a temperature control system, a computer, insert and put tool group, an actuating unit, a plurality of panel, a plurality of storage area and a plurality of tester for operation usefulness formed, wherein this body can be located for each mechanism's installing; It is characterized in that:
It is one gradually high from front to back that this body, its front, both sides all are provided with, and is the location division that establish tilting shape position: then have the holding tank of test usefulness between two location divisions, and the below body of this holding tank partly is provided with a plurality of instrument connections;
This inserts and puts the tool group, be to include a guide rod and a sliding frame, wherein this guide rod is the inwall that is arranged at holding tank, have guide rail in it and can do upper and lower displacement for interlock one sliding frame, this sliding frame is the position that cooperates a plurality of instrument connections of its below, is correspondingly provided with anchor clamps again, and these anchor clamps then can be established aluminium foil to be tested for folder;
A plurality of panels for operation usefulness include mechanical action control panel and Data Control panel, are the location divisions that is arranged at these body both sides respectively:
A plurality of storage areas that test fluid is housed, comprise: the I district is the test section for the storage area, II district of the new liquid of test for buffering area, III district: wherein this I district and II district are arranged at the internal body with this mechanical action control panel the same side, and this III district then is arranged at the internal body below a plurality of instrument connections;
This actuating unit, this inserts and puts the start up or down of tool group in order to the gas steam-operating;
This liquid detection circulating system is in order to the mutual circulation overflow between a plurality of storage areas of control test fluid;
This temperature control system is in order to the working temperature of control test fluid;
A plurality of testers are in order to measure the PH﹠amp of test fluid; S numerical value is to grasp the useful life of test fluid;
This computer in order to data such as the measured sample epithelium proof voltage of complete record, analysis, statistics, sample charge rate, sample capacitance, sample epithelium leakage voltages, and is depicted as curve, and can selects to export to the interpretation of form for the monitoring personnel.
Except that above-mentioned essential features, in specific implementation process, also can replenish following technology contents:
This I district is provided with for the import of adding the new liquid of test.
This II district is provided with the floss hole of the test fluid discharge that ends for the test life-span.
This tester includes PH and takes into account conductoscope.
This temperature control system is the monitoring temperature meter.
This mechanical action control panel controllable brake force mechanisms makes to insert and put that the tool group is upper and lower to be moved.
This mechanical action control panel can be opened liquid detection circulating system, to carry out test fluid Automatic Cycle and level control.
This mechanical action control panel can be opened temperature control system, with the working temperature of control test fluid.
This mechanical action control panel can be opened PH meter, conductoscope, to measure the PH﹠amp of test fluid; S numerical value.
The present invention also provides a kind of method that cooperates the aluminium foil electrode automation detection of the said equipment.
The method that a kind of aluminium foil electrode automation detects, for various single testing procedures being integrated into the method for an automatic test, and the synchronism detection of finishing aluminium foil electrode sample wind that can be once multiple batches of, be to comprise following operating procedure:
One, sampling: multiple batches of aluminium foil electrode sample to be tested is placed in according to the number order rule inserts and puts on the tool group:
Two, start the general supply of testing equipment:
Three, start liquid detection circulating system;
Four, open temperature control system, with the working temperature of control test fluid;
Five, open PH meter, conductoscope, with the test useful life of certain grasp test fluid:
Six, upper and lower adjustment insert and put the tool group, with the control electrode sample level certain to instrument connection below:
Seven, open detection automatically, obtain following data to detect:
A, sample capacitance Cap:
B, sample epithelium proof voltage Vt;
C, sample charge rate TH
D, sample epithelium leakage voltage LC;
Eight, after test was finished, automatically control inserted and put the tool group and moves up, and stops liquid detection circulating system automatically;
Nine, with test result, put in order out according to required form and chart automatically;
Ten, withdraw from sample, the step 2 of resumes step one, and repetition again to step 9, with the aluminium foil electrode sample of test next batch.
Aluminium foil electrode automated detection system provided by the present invention when comparing mutually with other located by prior art, has more following advantage:
1, will be in the past each testing procedure, centralized integration becomes the equipment of a cover automatic test, can reduce the test manpower in time between.
2, but test fluid Automatic Cycle and liquid level can obtain control, can reduce human error when making test, to improve the data precision.
3, can once multiple batches of specimen, improve testing efficiency.
4, tool automation, its operation is gone up simple.
For equipment provided by the present invention and method are had further understanding, will enumerate specific embodiment below and also be described in detail in conjunction with the accompanying drawings:
Description of drawings
Fig. 1 is an aluminium foil electrode detection method schematic diagram of commonly using aluminium electrolytic capacitor.
Fig. 2 is an aluminium foil electrode automatic detection system schematic diagram of the present invention.
Fig. 3 is the sampling schematic diagram of aluminium foil electrode.
Fig. 4 is the flow chart of steps that automation of the present invention detects the aluminium foil electrode.
Fig. 5 is that test fluid Automatic Cycle of the present invention is supplied with schematic diagram.
Embodiment
As shown in Figure 2, the aluminium foil electrode automatic detection system of attainable cost goal of the invention, mainly by a body 1, a liquid detection circulating system (not shown), a temperature control system, a computer 4, insert and put tool group 5, an actuating unit (not shown), a plurality of panel, a plurality of storage area and a plurality of tester for operation usefulness formed, wherein this body 1 can be located for each mechanism's installing; It is characterized in that:
It is one gradually high from front to back that this body 1, its front, both sides all are provided with, and be the location division 11 that establish tilting shape position; The holding tank 12 that then has test usefulness between two location divisions 11, and the below body of this holding tank 12 partly is provided with a plurality of instrument connections 13;
This inserts and puts tool group 5, be to include a guide rod 51 and a sliding frame 52, wherein this guide rod 51 is the inwalls that are arranged at holding tank 12, have guide rail 511 in it and can do upper and lower displacement for interlock one sliding frame 52, and this sliding frame 52 is that anchor clamps 521 are measured, are correspondingly provided with in the position that cooperates a plurality of instrument connections 13 of its below, and 521 of these anchor clamps can be established aluminium foil to be tested 10 for folder;
A plurality of panels for operation usefulness include mechanical action control panel 71 and Data Control panel 72, are the location divisions 11 that is arranged at these body 1 both sides respectively.
A plurality of storage areas that test fluid is housed, comprise: I district 81 is the test section for storage area, the II district 82 of the new liquid of test for buffering area, III district 83, this I district 81 also is provided with the import 811 for the new liquid of interpolation test, and the II district then is provided with the floss hole 821 of the test fluid discharge that ends for the test life-span; Wherein this I district 81 and II district 82 are arranged at body 1 inside with these mechanical action control panel 71 the same sides, and this III district 83 then is arranged at body 1 inside of a plurality of instrument connections 13 belows.
This actuating unit (not shown), this inserts and puts tool group 5 start up or down in order to steam-operating.
This liquid detection circulating system (not shown) is in order to the mutual circulation overflow between a plurality of storage areas of control test fluid.
This temperature control system comprises a monitoring temperature meter 31, in order to the working temperature of control test fluid.
A plurality of testers include: the PH﹠amp that measures test fluid; The PH meter 91 of S numerical value, conductoscope 92 are in order to grasp the useful life of test fluid.
This computer 4, be the result who obtains automatic detection, with complete record, analysis, measured sample epithelium proof voltage (Vt), sample charge rate (Tr), sample capacitance (Cap), the sample epithelium leakage voltage data such as (LC) of statistics, and be depicted as curve (Curve), and can select to export to the interpretation of form for the monitoring personnel.
The mat said mechanism can be finished previous various single testing procedures are integrated the equipment of an automatic test, and can be once multiple batches of finish aluminium foil electrode sample synchronism detection.
As shown in Figure 3, Figure 4, wherein by the said equipment to reach the method that the automation of aluminium foil electrode detects, comprise following operating procedure:
One, sampling 41: multiple batches of aluminium foil electrode sample to be tested is placed in according to the number order rule inserts and puts on the tool group:
Two, start the general supply 42 of testing equipment;
Three, start liquid detection circulating system 43 (I, II, III district);
Four, open temperature control system 44, with the working temperature of control test fluid;
Five, open PH meter, conductoscope 45, with the test useful life of certain grasp test fluid;
Six, upper and lower adjustment insert and put the tool group, with the control electrode sample level 46 (i.e. III district test section) certain to instrument connection below;
Seven, open detection 47 automatically, obtain following data to detect:
A, sample capacitance Cap;
B, sample epithelium proof voltage Vt;
C, sample charge rate Tr;
D, sample epithelium leakage voltage LC;
Cooperate shown in Figure 5ly, wherein the test fluid in I district 81, is used for test to III district 83 via overflow; And the test fluid in III district 83 via overflow to II district 82, with as the buffering; The test liquid in this II district 82 is delivered to I district 81 again via liquid detection circulating system; The Automatic Cycle of so going round and beginning again is constantly to test; In addition, this test fluid has certain test life-span, treat whether the test life-span of taking into account this test fluid of testing authentication of conductoscope via PH end, once test fluid can't bear to re-use, can discharge by the floss hole 821 in II district 82, and add the new liquid that pours into test by the import 811 in I district 81 again, to guarantee to obtain the test effect of high accurancy and precision;
Eight, after test was finished, automatically control inserted and put the tool group and moves up, and stops liquid detection circulating system 48 automatically:
Nine, with test result, put out 49 in order according to required form and chart automatically;
Ten, withdraw from sample 410, resumes step one again, and in regular turn repeating step two to step 9, with the aluminium foil electrode sample of test next batch;
The feature operation that wherein above-mentioned mechanical action control panel provides comprises:
1, controllable brake force mechanisms makes to insert and put that the tool group is upper and lower to be moved;
2, can open liquid detection circulating system, to carry out test fluid Automatic Cycle and level control;
3, can open temperature control system, with the working temperature of control test fluid;
4, can open PH meter, conductoscope, to measure the PH﹠amp of test fluid; S numerical value.
The above only is a preferred embodiment of the present invention, and when not limiting scope of the invention process with this, promptly the equalization of doing according to claim of the present invention generally changes and modifies, and all should belong in the scope that patent of the present invention contains.
In sum, the present invention has reached the effect that the institute desire is promoted really, and this technological thought tool be invention highly, and the mistake of present oil hydraulic system is forgone fully, except have industry applications and have other people do not think and invention; Moreover, not open before the present patent application, and reached its effect, the progressive of its tool, creativeness show the application important document that has met patent of invention, and the whence proposes patent application in accordance with the law.
Claims (10)
1, a kind of aluminium foil electrode automatic detection system, mainly by a body, a liquid detection circulating system, a temperature control system, a computer, insert and put tool group, an actuating unit, a plurality of panel, a plurality of storage area and a plurality of tester for operation usefulness formed, wherein this body can be located for each mechanism's installing; It is characterized in that:
It is one gradually high from front to back that this body, its front, both sides all are provided with, and is the location division that establish tilting shape position: then have the holding tank of test usefulness between two location divisions, and the below body of this holding tank partly is provided with a plurality of instrument connections;
This inserts and puts the tool group, be to include a guide rod and a sliding frame, wherein this guide rod is the inwall that is arranged at holding tank, have guide rail in it and can do upper and lower displacement for interlock one sliding frame, this sliding frame is the position that cooperates a plurality of instrument connections of its below, is correspondingly provided with anchor clamps again, and these anchor clamps then can be established aluminium foil to be tested for folder;
A plurality of panels for operation usefulness include mechanical action control panel and Data Control panel, are the location divisions that is arranged at these body both sides respectively:
A plurality of storage areas that test fluid is housed, comprise: the I district is the test section for the storage area, II district of the new liquid of test for buffering area, III district: wherein this I district and II district are arranged at the internal body with this mechanical action control panel the same side, and this III district then is arranged at the internal body below a plurality of instrument connections;
This actuating unit inserts and puts the start up or down of tool group in order to pneumatic this;
This liquid detection circulating system is in order to the mutual circulation overflow between a plurality of storage areas of control test fluid;
This temperature control system is in order to the working temperature of control test fluid;
A plurality of testers are in order to measure the PH﹠amp of test fluid; S numerical value is to grasp the useful life of test fluid;
This computer in order to data such as the measured sample epithelium proof voltage of complete record, analysis, statistics, sample charge rate, sample capacitance, sample epithelium leakage voltages, and is depicted as curve, and can selects to export to the interpretation of form for the monitoring personnel.
2, a kind of aluminium foil electrode automatic detection system according to claim 1 is characterized in that: this I district is provided with for the import of adding the new liquid of test.
3, a kind of aluminium foil electrode automatic detection system according to claim 1 is characterized in that: this II district is provided with the floss hole of the test fluid discharge that ends for the test life-span.
4, a kind of aluminium foil electrode automatic detection system according to claim 1, it is characterized in that: this tester includes PH and takes into account conductoscope.
5, a kind of aluminium foil electrode automatic detection system according to claim 1, it is characterized in that: this temperature control system is the monitoring temperature meter.
6, a kind of aluminium foil electrode automatic detection system according to claim 1 is characterized in that: this mechanical action control panel controllable brake force mechanisms makes to insert and put that the tool group is upper and lower to be moved.
7, a kind of aluminium foil electrode automatic detection system according to claim 1, it is characterized in that: this mechanical action control panel can be opened liquid detection circulating system, to carry out test fluid Automatic Cycle and level control.
8, a kind of aluminium foil electrode automatic detection system according to claim 1, it is characterized in that: this mechanical action control panel can be opened temperature control system, with the working temperature of control test fluid.
9, a kind of aluminium foil electrode automatic detection system according to claim 1 is characterized in that: this mechanical action control panel can be opened PH meter, conductoscope, to measure the PH﹠amp of test fluid; S numerical value.
10, the method that detects of a kind of aluminium foil electrode automation, for various single testing procedures being integrated into the method for an automatic test, and the synchronism detection of finishing aluminium foil electrode sample wind that can be once multiple batches of, be to comprise following operating procedure:
One, sampling: multiple batches of aluminium foil electrode sample to be tested is placed in according to the number order rule inserts and puts on the tool group:
Two, start the general supply of testing equipment:
Three, start liquid detection circulating system;
Four, open temperature control system, with the working temperature of control test fluid;
Five, open PH meter, conductoscope, with the test useful life of certain grasp test fluid:
Six, upper and lower adjustment insert and put the tool group, with the control electrode sample level certain to instrument connection below:
Seven, open detection automatically, obtain following data to detect:
A, sample capacitance Cap:
B, sample epithelium proof voltage Vt;
C, sample charge rate TH;
D, sample epithelium leakage voltage LC;
Eight, after test was finished, automatically control inserted and put the tool group and moves up, and stops liquid detection circulating system automatically;
Nine, with test result, put in order out according to required form and chart automatically;
Ten, withdraw from sample, the step 2 of resumes step one, and repetition again to step 9, with the aluminium foil electrode sample of test next batch.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA021416893A CN1482636A (en) | 2002-09-13 | 2002-09-13 | Automation detecting apparatus and method for aluminum foil electrode |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA021416893A CN1482636A (en) | 2002-09-13 | 2002-09-13 | Automation detecting apparatus and method for aluminum foil electrode |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN1482636A true CN1482636A (en) | 2004-03-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNA021416893A Pending CN1482636A (en) | 2002-09-13 | 2002-09-13 | Automation detecting apparatus and method for aluminum foil electrode |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111537817A (en) * | 2020-05-09 | 2020-08-14 | 南京麦澜德医疗科技有限公司 | Automatic testing tool and testing method for electrode aging life |
| CN113608061A (en) * | 2021-10-09 | 2021-11-05 | 南通腾颢电子有限公司 | Aluminum foil TV characteristic test mode and leakage current test device |
| CN114994159A (en) * | 2022-07-14 | 2022-09-02 | 广州腾龙健康实业股份有限公司 | Electrode test system |
-
2002
- 2002-09-13 CN CNA021416893A patent/CN1482636A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111537817A (en) * | 2020-05-09 | 2020-08-14 | 南京麦澜德医疗科技有限公司 | Automatic testing tool and testing method for electrode aging life |
| CN113608061A (en) * | 2021-10-09 | 2021-11-05 | 南通腾颢电子有限公司 | Aluminum foil TV characteristic test mode and leakage current test device |
| CN114994159A (en) * | 2022-07-14 | 2022-09-02 | 广州腾龙健康实业股份有限公司 | Electrode test system |
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