CN1478000A - Method and apparatus for treatment of decomposing atoms in incineration ash by diffusion to detoxify them - Google Patents

Method and apparatus for treatment of decomposing atoms in incineration ash by diffusion to detoxify them Download PDF

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Publication number
CN1478000A
CN1478000A CNA018199666A CN01819966A CN1478000A CN 1478000 A CN1478000 A CN 1478000A CN A018199666 A CNA018199666 A CN A018199666A CN 01819966 A CN01819966 A CN 01819966A CN 1478000 A CN1478000 A CN 1478000A
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ashes
burning
atom
innoxious
pulverization process
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岩崎和子
久保田亨
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • AHUMAN NECESSITIES
    • A62LIFE-SAVING; FIRE-FIGHTING
    • A62DCHEMICAL MEANS FOR EXTINGUISHING FIRES OR FOR COMBATING OR PROTECTING AGAINST HARMFUL CHEMICAL AGENTS; CHEMICAL MATERIALS FOR USE IN BREATHING APPARATUS
    • A62D3/00Processes for making harmful chemical substances harmless or less harmful, by effecting a chemical change in the substances
    • A62D3/30Processes for making harmful chemical substances harmless or less harmful, by effecting a chemical change in the substances by reacting with chemical agents
    • A62D3/37Processes for making harmful chemical substances harmless or less harmful, by effecting a chemical change in the substances by reacting with chemical agents by reduction, e.g. hydrogenation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C21/00Disintegrating plant with or without drying of the material
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G5/00Incineration of waste; Incinerator constructions; Details, accessories or control therefor
    • F23G5/006General arrangement of incineration plant, e.g. flow sheets
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23JREMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES 
    • F23J1/00Removing ash, clinker, or slag from combustion chambers
    • AHUMAN NECESSITIES
    • A62LIFE-SAVING; FIRE-FIGHTING
    • A62DCHEMICAL MEANS FOR EXTINGUISHING FIRES OR FOR COMBATING OR PROTECTING AGAINST HARMFUL CHEMICAL AGENTS; CHEMICAL MATERIALS FOR USE IN BREATHING APPARATUS
    • A62D2101/00Harmful chemical substances made harmless, or less harmful, by effecting chemical change
    • A62D2101/08Toxic combustion residues, e.g. toxic substances contained in fly ash from waste incineration
    • AHUMAN NECESSITIES
    • A62LIFE-SAVING; FIRE-FIGHTING
    • A62DCHEMICAL MEANS FOR EXTINGUISHING FIRES OR FOR COMBATING OR PROTECTING AGAINST HARMFUL CHEMICAL AGENTS; CHEMICAL MATERIALS FOR USE IN BREATHING APPARATUS
    • A62D2101/00Harmful chemical substances made harmless, or less harmful, by effecting chemical change
    • A62D2101/40Inorganic substances
    • A62D2101/43Inorganic substances containing heavy metals, in the bonded or free state
    • AHUMAN NECESSITIES
    • A62LIFE-SAVING; FIRE-FIGHTING
    • A62DCHEMICAL MEANS FOR EXTINGUISHING FIRES OR FOR COMBATING OR PROTECTING AGAINST HARMFUL CHEMICAL AGENTS; CHEMICAL MATERIALS FOR USE IN BREATHING APPARATUS
    • A62D2203/00Aspects of processes for making harmful chemical substances harmless, or less harmful, by effecting chemical change in the substances
    • A62D2203/10Apparatus specially adapted for treating harmful chemical agents; Details thereof
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G2201/00Pretreatment
    • F23G2201/10Drying by heat
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G2201/00Pretreatment
    • F23G2201/20Dewatering by mechanical means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G2201/00Pretreatment
    • F23G2201/80Shredding
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G2202/00Combustion
    • F23G2202/10Combustion in two or more stages
    • F23G2202/101Combustion in two or more stages with controlled oxidant supply
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G2209/00Specific waste
    • F23G2209/30Solid combustion residues, e.g. bottom or flyash

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Business, Economics & Management (AREA)
  • Emergency Management (AREA)
  • Food Science & Technology (AREA)
  • Processing Of Solid Wastes (AREA)
  • Gasification And Melting Of Waste (AREA)
  • Disintegrating Or Milling (AREA)

Abstract

A method and an apparatus for detoxifying a harmful substance such as dioxin and related compounds and a heavy metal which are contained in an incineration ash formed in burning garbages, general refuses and the like in an incineration furnace and causes environmental pollution, wherein the incineration ash is dewatered, dried and pulverized, and then is subjected to a reduction step and a stabilization treatment step in a closed space having an atmosphere of a low oxygen content, to thereby carry out the detoxification of the harmful substance and the heavy metal through reduction and conversion to a stable compound, respectively.

Description

Atom diffusion processing method and the equipment thereof innoxious with decomposition of ashes will be burned
Technical field
Viewpoint from environmental pollution, the present invention relates to generally to burn ashes (flying dust, main ash) and the waste gas harmless treatment that produces, and will burn ashes and spread with decomposition processing method and equipment thereof the safe stable form of innoxious one-tenth, that can be used as renewable resource utilization.
Background technology
In the past, rubbish was by burying or burning disposal, but over past ten years, owing to produce in a large number, the expansions of a large amount of consumption cause rubbish to increase, the problem of thing followed garbage disposal becomes the socialization problem.Therefore, mainly by autonomous body's burning disposal, present 70% rubbish is through burning disposal in the processing of rubbish.
But, along with the increase of the burning disposal of rubbish, the multiple problem of environmental pollutions such as heavy metal problem that contain in the generation problem of bioxin or the waste incineration ashes take place.
The burning ashes of discharging from incinerator in the past generally by burying processing, much do not burn composition but burn to contain in the ashes.This does not burn a large amount of carbon that burn that contain in the composition and hydrocarbon etc. is not the precursor that generates harmful substance.In addition, contain a large amount of organochlorine compounds, heavy metal class with dioxins materials in the flying dust that the precipitron of burning facility is collected.
The precursor of these harmful substances, organochlorine compound He bioxin are to produce owing to rubbish not exclusively burns.Therefore, if rubbish is burned fully, then can not produce harmful substance.But burning facility does not in the past possess the ability that rubbish is burned fully mostly, is that the burning ashes that contain a large amount of harmful substance Huo dioxins materials are directly buried processing at present.
In addition, because bury the deficiency of handling the field in recent years, illegal losing put nearby commune's increase of handling, burning certainly ashes, and recrementitious problem of environmental pollution further aggravates.
Therefore, Health and human services department encourages to melt that stove burns rubbish fully and with the renewable resources of incineration residue by high temperature.
First purpose of using described high temperature smelting furnace is that subtracting of rubbish held and minimizing.But this method only is discarded into rubbish the method in the atmosphere.
Material is any form of solid, liquid, gas three-state.The disappearance of solid matter means that solid matter changes gas into and is released in the atmosphere, and therefore, high-temperature fusion definitely is not the processing method good to environment to the method for waste reductionization.
In addition, consider that cost of equipment and disposal cost also need greatest fund, therefore carry out such processing, will waste tax losing the rubbish that every day.
Use high temperature fusion modes such as high-temperature fusion mode, gasification and melting mode, can burn away the refuse fully.But, even make waste incineration with the best condition, during burning, because chlorine-bearing compound, that is, and the existence of halogen supply source, rubbish oxidized and chlorination simultaneously contains harmful chlorinated compound and make to burn in the ashes.So this chlorinated compound produces harmful substances such as dioxin as the precursor substance of harmful substances such as dioxin.
In addition, even utilize described high-temperature fusion mode, also can produce about 20% burning ashes and flying dust after the burning.And though it is close with soil constituent to burn ashes, it contains 6 kinds of materials such as lead, mercury, cadmium, Cr VI, arsenic and selenium of being appointed as harmful substance.
So, these burning ashes are directly buried processing will cause soil pollution and underground water pollution.Therefore, wish to develop and before burying, carry out innoxious processing and maybe will burn the method that ashes utilize once more as resource.
Summary of the invention
The purpose of this invention is to provide the waste gas harmless treatment that will produce, and with the urban waste, generally burn ashes and be processed into environment is not in the future produced the heavy metal class with the processing method and the equipment thereof of the burning ashes that dioxin pollutes.
The inventor etc. find can solve above-mentioned problem with following method and apparatus through research carefully repeatedly.That is, innoxious processing method is the atom diffusion by will burning ashes with decomposition:
Reduce to burn ashes water content dehydrate step,
With the aforementioned smoke evacuation treatment step that dehydrates waste gas heat treated in the presence of transition-metal catalyst of step generation,
With the aforementioned pulverization process step that dehydrates the dry burning ashes pulverization process of handling of treatment step, and
With the burning ashes of aforementioned pulverization process step pulverization process, with the hypoxia space of atmospheric isolation, keep the treatment step of certain hour in uniform temperature,
The processing method of innoxious, the renewable resources of the burning ashes of forming,
Wherein aforementioned with the space of the hypoxia of atmospheric isolation, the treatment step of keeping certain hour in uniform temperature is, it is innoxious and make it stable step to utilize the diffusion phenomena of atom will burn harmful substance in the ashes.
By described method, utilization is by the diffusion phenomena of the atom that contains in the burning ashes of pulverization process, can decompose burning harmful substance (particularly containing halogen species such as chlorine) dehalogenations such as containing the De dioxin in the ashes, simultaneously, burn the harmless compound of heavy metal class material reformulation stablizing that contains in the ashes.
In addition, the described step that dehydrates is carried out under temperature to 500~700 ℃ in heating furnace.Can remove like this and burn the moisture that contains in the ashes, so that in follow-up pulverising step, easily carry out pulverization process.
In addition, before aforementioned pulverization process step, be provided with and crush and screen step.Crush and screen step and can remove the impurity such as iron of sneaking in the burning ashes, and make the category of glass material by micronizing as the pre-treatment of the broken treatment step of micro mist.
In addition, in aforementioned pulverization process step, give the impact of 5G inertia force.Like this to give the impact of 5G inertia force, be adjusted into the particle diameter that is fit to follow-up reduction reaction treatment step effectively with burning ashes, make disappearance atom in the lattice that burns the metal that contains in the ashes simultaneously, and make the chlorine of follow-up reduction treatment step and other foreign atom be in free excited state.
In addition, aforementioned with the space of the hypoxia of atmospheric isolation, with uniform temperature and keep the step that certain hour is handled, to form by reduction reaction treatment step and stabilization processes step, this reduction reaction treatment step is to be the reduction reaction treatment step that carries out below 3% in oxygen concentration.Can be suppressed at the generation of harmful substance in the oxidation reaction in the stove of aforementioned pulverization process step like this.
In addition, processing method device therefor of the present invention comprises:
The treating apparatus that dehydrates that moisture content that ashes contain dehydrates will be burned;
The category of glass material that contains in the burning ashes of screening and dewatering drying crushes and screens device with what the category of glass material of screening was pulverized;
With the burning ashes micronizing after crushing and screening and make the apparatus for crushing and treating that burns the pulverization process of disappearance atom in the metal lattice that contains in the ashes;
Utilize the diffusion reaction of the atom that contains in the burning ashes after the pulverization process, the reduction reaction treating apparatus that harmful substance is innoxious;
Utilize the diffusion reaction of the atom that contains in the burning ashes after reduction reaction is handled, will burn the stabilization processes device that the metal species material that contains in the ashes changes into stable compound;
The exhaust smoke processing device of the harmless treatment of the smoke evacuation that dewatering drying device, reduction reaction treating apparatus and stabilization processes device produce.
By the said equipment, can contain the harmless treatment of De dioxins materials with burning in the ashes, will burn the heavy metal class material that contains in the ashes simultaneously and change into stable compound.
Description of drawings
Fig. 1 is the flow chart of atom diffusion innoxious processing method with decomposition of burning ashes of the present invention.
The specific embodiment
Below, use marginal data one embodiment of the present of invention.Fig. 1 is the flow chart that the present invention passes through to burn atom diffusion innoxious processing method with decomposition of ashes.
The processing method of burning ashes of the present invention is that the whole burning ashes (being called former ash down) that use main ash, flying dust or burning back generations such as their combination ash (incineration residue), other industries discarded object are as raw material (former ash reclaims).This former ash generally contains nearly 40% moisture, and in order to handle easily in subsequent step, using hot blast to make the interior temperature of stove is 500~700 ℃, is preferably 600 ℃ and carries out drying processing (dehydrating step).
Because this drying steps carries out in the presence of air, therefore the not incinerated matter that contains in the former ash is burned fully.
In addition, for the gasification and being released in the atmosphere when the heated-air drying of the harmful substance that prevents to contain in the former ash, the waste gas that aforementioned drying steps produces, the smoke evacuation treatment step of the harmful substance that in processing waste gas such as use catalyst, contains, discharge into the atmosphere (smoke evacuation treatment step).
Therefore, this processing of discharging fume also can be handled the smoke evacuation that reduction reaction treatment step described later, stabilization processes step produce.
Then, the metal species material that contains in the former ash with the drying processing is absorbed with the magnetite equimagnetic and is gone, and with screening category of glass material and coarse impurities such as vibratory sieves.In addition, the category of glass material of screening by the trickle pulverizing of glass pulverizer after, mix (crushing and screening step) with former ash by sieve.
To crush and screen the former ash that step has been removed metal species material and impurity aforementioned,, and use gradation such as rotoclone collector with the pulverizer pulverization process.Particle more than the specified particle diameter in the former ash behind the gradation is put back in the pulverizer again, and the particle diameter that makes former ash is less than specific particle diameter (pulverization process step).
The various metal species materials that contain in this former ash, for example iron, lead, copper, cadmium, mercury etc., these metal species materials utilize in follow-up reduction step as catalyst.In general the metallic catalyst surface area is little, and its catalytic activity as catalyst is also little, therefore former ash must be pulverized and handle, and increases the surface area of micropowder, and activity of such catalysts is increased.Therefore, so-called specific particle diameter, influential to activity of follow-up reduction treatment step etc., so be preferably 50~200 orders, be more preferred from 100~150 orders.
In addition, lack atom in order to make in the metal lattice that contains in micronized pulverization process in former ash, the present invention uses heat and the impulsive force and the catalyst of minimum.So, the pulverization process of this pulverization process step, inertia force is more than the 3G, preferably carries out with the impact condition of 5G.At this, also without particular limitation to the pulverization process machine that the pulverization process step is used, hammer-mill is for example arranged.
In the process former ash of aforementioned pulverization process step, add catalyst and additives (inorganic substances etc.) such as Pt, and put in the reduction reaction furnace, former ash is heated to 600 ℃, carry out 40 minutes reduction reaction (reduction reaction step).
Regulate the low oxygen concentration of this reduction reaction furnace by importing inert gases such as nitrogen.In addition, contain the oxide of metal and nonmetalloid in the former ash, these materials also can cause noxious material to produce as catalyst sometimes.Therefore, in order to suppress the generation that these toxicants particularly are the harmful substance (for example dioxin) that generates of medium with oxygen, the oxygen concentration in this stove is preferably below 6%.In order more effectively to prevent the generation of harmful substance, oxygen concentration is more preferably below 3%.
At this, can be various forms such as gas, liquid, solid as the material of catalyst.
In general the , dioxins materials can't decompose at the incineration temperature below 950 ℃.But, using method of the present invention, former ash is in the micronizing of aforementioned pulverization process step, and the disappearance of the metallic atom in the metal lattice, and is activated by the diffusion phenomena of atom, therefore can decompose under 500~600 ℃ low temperature.
In addition, when sneaking into calcium oxide therein, can begin to decompose bioxin, generate calcium chloride at low temperature more.
Therefore the , dioxins materials with the space of the low oxygen concentration atmosphere of atmospheric isolation, by keeping certain temperature and certain hour,,, and be decomposed by catalyst and additive (inorganic substances) dechlorination/hydrogenation with the diffusion phenomena activation.
Then, through the former ash after the reduction reaction step, under described low oxygen concentration atmosphere, regulating the interior temperature of stove is 300~600 ℃, more preferably is adjusted to 400~500 ℃, carries out 20~30 minutes heat treated (stabilization processes step).
In this step, utilize the diffusion phenomena of atom, the former ash of the mixture of the multiple metal that contains heavy metal is decomposed effectively mutually, utilize heavy metal salt, metal oxide and metal monomer to be catalyst, dissociating metals salt makes its crystallization and makes it stable.
At this, diffusion is meant moving of the middle atom of solid metal (crystallization), and just atom freely moves back and forth among crystallization.
Under the solid state of one of existence form of material, most material forms crystallization, and in this crystallization, most atoms are lattice by the neat assortment of three-dimensional.In the present invention, make metallic atom disappearance in the lattice owing to the inertia force that gives 5G in the pulverization process step impacts, so produce hole or distortion in the metal lattice, metal becomes labile state.
Therefore, under the heat energy effect, the warm-up movement of atom increases, atom in the crystallization freely move back and forth (disperse state), new atom lacks and the distortion (dehalogenation) of elimination lattice in the lattice, perhaps, easily the hole in crystallization holds atom and eliminates the distortion of lattice, and metal is converted to stable compound (stabilisation) simultaneously.
Moreover metal becomes stable compound in this stabilization step, according to the kind of metal, obtains the various forms of oxide, hydroxide, sulfate, sulfide, phosphate, phosphide or the like.For example, the metal beyond alkali metal and the alkaline earth metal stably becomes water-fast hydroxide mostly.In addition, Pb etc. can become hydroxide [Pb (OH) with being stabilized 2], but because this hydroxide under strong acid condition, have water-soluble, so stabilize to sulfide.In addition, As and P and CaO reaction, thus make it stable.
The density height of these metallic elements mainly belongs to the metal of transition metal and its ion.Element in the former ash component, content is fewer in normal soil.But, also contain the trace element that can not lack in the former ash component as the plant growth.
In addition, not that the nonmetal trace element that is harmful to designated substance also relates to pollution problem sometimes.
Metallic compound is buried when underground, and the microorganism in the soil is with its major part that constitutes element mineralising slowly, with CO 2, H 2O, N 2Be reduced in the atmosphere etc. form.
In addition, Ca 2+, Mg 2+, K +Adsorbed by humus or clay Deng inorganic cation.Wherein the organic acid functional group of humus is adsorbed these cations, and clay is that the negative electrical charge with the interlayer position of clay mineral or lattice vacancy adsorbs these cations.
Cl -, SO 4 2-Also adsorbed Deng anion by the part positive charge of humus and clay.The metallic compound major part of stabilisation with the in-built form of mineral, clay mineral and a humus exist, with the form of ion in solution or be adsorbed the ion exchange sites on the surface that remains in clay and humus.
In addition, the basicity CaO/SiO of former ash 2Height has the slowly character of crystallisation by coolingization, and cooling then becomes the nature of glass rapidly,, is insoluble in the material of water that is, and generates stable and safe material.
Moreover, in this stabilization step,, can add the additive of mineral-type for the character that changes compound is insoluble petal.For example, the additive of calcium system, phosphorus system is not owing to there is toxicity to can be used as main additive.Moreover using calcium is the occasion of additive, and the chlorine in the former ash is fixed to calcium chloride.This calcium chloride is that nuisanceless material can not pollute.
Then, the product (hereinafter referred to as the former ash after handling) that uses method of the present invention to obtain from former ash is described.In general, because former grey water content height is the mixture of organic principle and heavy metal class material, when in the cement of water cure, using, be difficult to solidify.
For innoxious metal, and the sclerosis that promotes organic compound with this curing stopping cause, the former ash after the processing of the present invention, the diffusion of the atom by corpusculed is decomposed, and the cooperative effect of catalytic reaction and reduction reaction is removed hindering factor.
In general, cement and water react, and separate out the crystallization of hydrate, because its condensation cure, this crystal of hydrate is stable at normal temperature.Constitute the element of cement, maximum compositions is a calcium, be oxygen, silicon, aluminium, iron, sulphur, magnesium, sodium etc. secondly, but chemical composition is with CaO, SiO 2, Al 2O 3, Fe 2O 3, SO 3, oxide form such as MgO exists, and accounts for 92% of total amount.
On the other hand, the quality of the former ash after the processing might not, but calcium oxide CaO mostly is 25~27% most, secondly aluminium oxide Al 2O 3Be 22~24%, silica SiO 2Be 15~17%, iron Fe 2O 3Be 9~11%, sulfur trioxide SO 3Be 2%, magnesia MgO is 2%, though contain three kinds of composition lime, silicon, the aluminium of cement, does not have the effectiveness as the cement of water cure.
But, having potential water cure, its spread effect by non-neutral materials such as alkali or sulfate is brought into play water cure at leisure, chronically.
In addition, (the CaO+Al of the basicity value represented of the chemical composition of the former ash after the processing 2O 3+ MgO)/SiO 2Be 1.35~1.45, than cement low 1.00%.
With cement relatively, the advantage of the former ash after the processing is can be because of with steam or carbon dioxide gas precursor reactant and not fixed by weathering.
And the former ash after the processing contains the aluminium oxide of big quantitative response fierceness or magnesium, calcium component, because its amount is more than the content in the cement composition, therefore has the feature that reaction speed is fast and the coefficient of expansion is high.
In addition, in general cement is cured, and its structure destroys easily, the Ca in sulfate and the concrete (OH) 2Chemical combination becomes calcium sulfate CaSO 4, and with calcium oxide and hydrated alumina 3CaOAl 2O 3NH 2The O combination becomes the cement entringite.
Burning ashes after the processing of the present invention, because reaction speed is fast, coefficient of expansion height, reaction beginning initial stage, very fast generation Ca (OH) 2, because Ca (OH) in the solidfied material 2Few, C 3A has also reduced, so the repellence of structure increases.
Because above-mentioned character, thus the burning ashes after the processing of the present invention have with cement and when solidifying the gas deliverability of necessity, its good dispersibility and mobile also can to make the strong soil property chemical change of viscosity be chiltern.
And the burning ashes after the processing of the present invention have good water penetrations and the characteristic of keeping intensity such as soil improvement.
The equipment of using when method of the present invention is implemented then is described.
Equipment of the present invention comprises: when will burn moisture that former ashes such as ashes contain and dehydrate processing with hot blast, the composition that do not fire that contains in the former ash is dehydrated treating apparatus with what high temperature burned fully;
The iron class of sneaking in the former ashes such as burning ashes that dehydrate is sifted out from former ash with the magnetite magnetic, sift out category of glass material and the coarse impurities that contains in the former ash in vibratory sieve again, in order to sneak into the former ash after sifting out, with the device that crushes and screens of crushing and screening of pulverizing of the category of glass material that sifts out;
Give the inertia force of 5G to the former ashes such as burning ashes after crushing and screening, the particle diameter that makes former ash promotes at the chlorine of follow-up reduction treatment step and the free apparatus for crushing and treating of other foreign atom simultaneously less than specific particle diameter;
Add Pt in the burning ashes after pulverization process, metal species material that contains in the former ash and Pt are as catalyst, under atmosphere of inert gases such as nitrogen, keep the processing of certain hour with uniform temperature, the reduction reaction treating apparatus of the harmful substance that contains in the former ash is handled in reduction;
The metal species material that contains in the former ashes such as burning ashes after the reduction reaction processing is changed into the stabilization processes device of harmless compound;
Utilize that catalyst will dehydrate, reduction reaction is handled and the smoke evacuation that produces during stabilization processes in the exhaust smoke processing device of contained harmful substance harmless treatment.
Use this equipment, the harmful substances such as dioxin that contain in the former ashes such as burning ashes make it innoxious by the reduction processing, and the metal species material makes it innoxious by stabilization processes, in addition, the harmful substance that contains in the waste gas makes it innoxious by exhaust smoke processing device.
Therefore, the burning ashes of burying processing and utilizing device processes of the present invention as burning ashes in the past can not pollute soil.
In addition, utilize the burning ashes of device processes of the present invention, can be used as the aggregate of concrete etc., as reclaiming the utilization of resources.
Moreover each device does not limit an independent device is set, and can many same apparatus constitute side by side in order to increase the treating capacity of burning ashes yet.
Embodiment 1
The actual result of using method of the present invention to burn ashes is as follows.
Burn ashes and be from the burning field of stoker's mode and the burning field of fluidized-bed furnace mode adopt, the demonstration tonnage of every day is 30 tons (t), has carried out 3 years.
In addition, the fragmentation of burning the renewable resources device systems of ashes pulverize specification that reaction, reduction reaction, stabilization reactions, smoke evacuation react each device, impose a condition as follows.
(1) former ash enters groove: 50m 3
Supply with grey crane 13t/h
Dump tank 10m 3
Charger 15t/h
(2) screening reducing mechanism
Vibratory sieve (sieve 50mm)
Screening machine (magnetic separator outside the deironing)
(3) drying device 3t/h * 2
500 ℃ of baking temperatures
30 minutes processing times
Additive (calcium is 3%)
Oxygen concentration is about below 6%
(4) reducing mechanism
Give the impact of micropowder (particulate) 5G
Add rock phosphate in powder 0.03%, add phosphide or iron sulfide 0.03% and make sulfide.
(5) reduction reaction treating apparatus
Stove treating capacity: 3t/h * 2
Reaction temperature: 500~400 ℃
Reaction time: 20~30 minutes
Acid concentration: below 30%
(6) stabilization reactions treating apparatus
Stove treating capacity: 3t/h * 2
Reaction temperature: 200~300 ℃
Reaction time: 10 minutes
(7) goods hopper mixer: 30m 3
(8) exhaust smoke processing device
Take all factors into consideration exhaust-gas treatment, use bag hose.Detect the pressure loss of this filtration layer filter cloth, be controlled at certain pressure scope (60~150mmAg).
Nuisance quality in the former ash after the<processing 〉
The incineration residue that burns the mixture of ashes and flying dust mixes as solidfied material with cement 20% with the innoxious product of this equipment, is harmful to the stripping check result of specified metal, as shown in table 1 clearly a reference value.
Table 1
The object of metering The result of metering
??pH=7 ????pH=4
Cadmium Less than 0.01 (mg/L) Less than 0.01 (mg/L)
Plumbous Less than 0.01 (mg/L) Less than 0.01 (mg/L)
Cr VI Less than 0.05 (mg/L) Less than 0.05 (mg/L)
Arsenic Less than 0.01 (mg/L) Less than 0.01 (mg/L)
Total mercury Less than 0.00005 (mg/L) Less than 0.00005 (mg/L)
Selenium Less than 0.01 (mg/L) Less than 0.01 (mg/L)
Moreover the stripping inspection is to carry out under 2 levels of pH=7 and pH=4.In addition, each measures the metering of object, cadmium is a benchmark with JIS K 0,102 55.1, plumbous is benchmark with JIS K 0,102 51.4, Cr VI is a benchmark with JIS K 0102 65.2.1, arsenic is benchmark with JIS K 0,102 61.2, and it is benchmark that total mercury is accused No. 59 subordinate list 1 with clear 46 rings, and selenium is that benchmark carries out respectively with JIS K 0,102 67.2.
In addition, the measurement result of the concentration of De dioxin sees Table 2 in the incinerator waste gas.Its result is as shown in table 2, can judge each gas concentration in the waste gas below a reference value, and the concentration of Qie dioxin also shows not enough ND value (lower limit of quantitation value).Therefore, in the waste gas of discharging with equipment of the present invention contain hazardous substance below a reference value.
Table 2
The object of metering The result of metering
Measured value The O212% scaled value
Bioxin concentration (ng-TEQ/m3N) ????-- ????<0.016
Dust concentration (g/m3N) ????0.05 ????0.06
Nitric oxide concentration (v/v ppm) ????46 ????56
Sulfur oxide concentration (v/v ppm) ????<5 ????--
The amount of sulfur oxide (m3N/h) ????<0.008 ????--
Hydrogen cloride concentration (v/v ppm) ????0.7 ????0.9
Carbonomonoxide concentration (v/v ppm) ????8 ????10
Moreover, No. 234 of announcing with Health and human services department of the concentration determination method dioxin concentration of each determination object (computational methods of 1997) “ dioxin concentration " be benchmark; and dust concentration is a benchmark with JIS Z8808 (1995) " determination method of the dust concentration in the waste gas "; nitric oxide concentration is a benchmark with JISK 0104 (1984) " determination method of the nitric oxide concentration in the waste gas "; sulfur oxide concentration is benchmark with JIS K 0103 (1995) " determination method of the sulfoxide concentration in the waste gas "; hydrogen cloride concentration is a benchmark with JIS K 0107 (1995) " determination method of the hydrogen cloride concentration in the waste gas ", and carbonomonoxide concentration is that benchmark carries out respectively with JIS K 0098 (1988) " determination method of the carbonomonoxide concentration in the waste gas ".
According to 1 invention of being put down in writing of claim the, make and lack atom in the lattice, the burning ashes heat energy that contains the metallic atom of the state of activation, make atomic thermal motion active, can make the atom in the crystallization be in the state (disperse state) that freely moves back and forth, in order to solve the distortion of lattice, the new atom (halogen atom etc.) of disappearance in the lattice can make harmful substances such as dioxin contained in the burning ashes innoxious.
In addition, in order to solve the distortion of lattice, atom is taken in the hole in the crystallization easily, causes the exchange of atom, burns heavy metal class material contained in the ashes etc. and is converted into and stablizes harmless compound.
According to 2 inventions of being put down in writing of claim the, burn the moisture that contains in the ashes owing to can remove, the flowability of the burning ashes of moistening flowability difference is improved.Therefore, can easily dehydrate the screening that crushes and screens step, the pulverizing of step subsequent.In addition, the not combustion composition that contains in the burning ashes can burn it by high temperature in the presence of oxygen fully.So, can prevent from not fire composition and produce dioxins materials.
In addition, 3 inventions of being put down in writing of claim the can be sifted out with the magnetite magnetic iron class materials such as nail of sneaking in the former ashes such as burning ashes that dehydrate from former ash.In addition, can sieve category of glass material and the coarse impurities that contains in the former ash,, and sneak into former ash after sifting out the category of glass material pulverization process of screening by vibratory sieve.Consequently remove reluctant impurity such as nail, in addition, in follow-up pulverization process step, easily pulverization process is burned ashes.
In addition,, give 5G inertia force, make its particle diameter less than specific particle diameter to the former ashes such as burning ashes after crushing and screening according to 4 inventions of being put down in writing of claim the.In this former ash, contain at the reduction treatment step of subsequent step metal species material as catalyst.After these materials process inertia force pulverization process,, can promote reaction at the reduction treatment step because by miniaturization, catalyst obtains activation.
In addition,, import inert gas, reduction reaction is carried out under hypoxia condition according to 5 inventions of being put down in writing of claim the.Consequently can suppress with oxygen is the generation of the harmful substance of media.
In addition, use 6 equipment of being put down in writing of the present invention of claim the, it is innoxious that the reduction reaction treating apparatus will burn the harmful designated substance that contains in the ashes.And, the water-soluble substances that contains in the former ash is carried out chemical treatment and physical treatment make it stable, become insoluble substance (mineral resources that bury naturally).Former ash after the processing becomes can be with heavy metal class material with the safe composition of dioxins materials contaminated environment.
And the former ash after the processing becomes soil constituent, with share of common (Portland) cement etc., also can be used as the hydration curing material and uses.
Therefore, need not bury in the final field of handling, but renewable resources is new material, just constitutes circular form society.
In addition, handle the rubbish of discharging every day, use treatment facility of the present invention to compare with using the high-temperature fusion mode, expense only be its 1/3.

Claims (6)

1. atom diffusion processing method innoxious with decomposition by burning ashes is characterized in that described method is:
Make the step that dehydrates that the water content of burning ashes reduces,
With the aforementioned smoke evacuation treatment step that dehydrates waste gas heat treated in the presence of transition-metal catalyst of step generation,
With the aforementioned pulverization process step that dehydrates the dry burning ashes pulverization process of handling of treatment step, and
With the burning ashes of aforementioned pulverization process step pulverization process, with the space of the hypoxia of atmospheric isolation, with uniform temperature and keep the step that certain hour is handled,
The processing method of innoxious, the renewable resources of the burning ashes of forming;
Wherein aforementioned with the space of the hypoxia of atmospheric isolation, with uniform temperature and keep the step that certain hour handles and be, it is innoxious and make it stable step to utilize the diffusion phenomena of atom will burn harmful substance in the ashes.
2. described by burning the atom diffusion processing method innoxious with decomposition of ashes as 1 of claim the, it is characterized in that the described step temperature in stove that dehydrates is that 500~700 ℃ of heating are carried out.
3. it is characterized in that by burning the atom diffusion processing method innoxious of ashes as 1 of claim the is described, before described pulverization process step, be provided with and crush and screen step with decomposition.
4. it is characterized in that by burning the atom diffusion processing method innoxious of ashes as 1 of claim the is described, in described pulverization process step, give the impact of 5G inertia force with decomposition.
5. described by burning the atom diffusion processing method innoxious with decomposition of ashes as 1 of claim the, it is characterized in that, described with the space of the hypoxia of atmospheric isolation, with uniform temperature and keep the step that certain hour handles and form by reduction reaction treatment step and stabilization processes step; Described reduction reaction treatment step is the reduction reaction treatment step that is carrying out below 3% in oxygen concentration.
6. atom diffusion treatment facility innoxious with decomposition by burning ashes, this equipment are in order to implementing the equipment of 1 described processing method of claim the, it is characterized in that described equipment comprises:
The treating apparatus that dehydrates that moisture that ashes contain dehydrates will be burned;
Sieve the category of glass material that the burning ashes of dehydrated drying are contained, and crush and screen device what the category of glass material of screening was pulverized;
With the burning ashes micronizing after crushing and screening, and make the apparatus for crushing and treating that burns the pulverization process of disappearance atom in the metal lattice contained in the ashes:
Utilize the diffusion reaction of the contained atom of burning ashes after the pulverization process, the reduction reaction treating apparatus that harmful substance is innoxious;
The diffusion reaction of the atom that the burning ashes after utilizing reduction reaction to handle are contained will burn the stabilization processes device that metal species material that ashes contain changes into stable compound; And
The exhaust smoke processing device of the smoke evacuation harmless treatment that dewatering drying device, reduction reaction treating apparatus and stabilization processes device are produced.
CNA018199666A 2000-12-18 2001-12-18 Method and apparatus for treatment of decomposing atoms in incineration ash by diffusion to detoxify them Pending CN1478000A (en)

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