CN1465683A

CN1465683A - Casting process for beewax candle

Info

Publication number: CN1465683A
Application number: CNA021250626A
Authority: CN
Inventors: 申屠成功
Original assignee: TONGLU CHENGONG CRAFT ARTICLES CO Ltd
Current assignee: TONGLU CHENGONG CRAFT ARTICLES CO Ltd
Priority date: 2002-07-02
Filing date: 2002-07-02
Publication date: 2004-01-07
Anticipated expiration: 2022-07-02
Also published as: CN1215157C

Abstract

The present invention relates to a one-step formed candle pouring process by using fresh beewax, and is characterized by that after the beewax is molten into liquid state and before the candle is drilled and the match is placed the following steps can be added; placing the whole mould whose opening is upwards into an empty water tank, pouring molten wax into the mould to defined candle height, injecting water into water tank in stages for cooling, when the water level is reached to a certain height, continuously pouring molten wax, then discharging water from water tank and cooling mould at room temp. moving the mould into cold storage, when the surface of candle produces white frost, moving the mould from cold storage and making it be returned to room temp., then taking out candle from mould.

Description

The casting process of beeswax candle

Technical field

The present invention relates to a kind of is the manufacture method of the beeswax candle of raw material with pure beeswax (being that mellisic content is not less than 95 weight %), the casting process of particularly one-time formed beeswax candle.

Background technology

As everyone knows, wax candle can produce flue gas when burning, environment is had certain pollution.Therefore in recent years, people have begun to take smoke-less pollution in a kind of nontoxic and burning, even are the raw material of candle with the pure beeswax of smoke elimination effect also; But pure mellisic viscosity ratio is bigger, and as adopting the one-time formed method manufacturing of non-detachable mold, then beeswax candle can be bonded on the mould inner wall, can not shirk; Therefore people can't make the beeswax candle with the one-time formed casting process of non-detachable mold, and can only adopt the casting process of post forming.Existing beeswax candle post forming casting process, it includes two moulding processes: first moulding process is that the beeswax that will melt is earlier poured in the split type mould (the also mould that can open or close up along the short transverse of candle), treat to open mould after the beeswax condensation, take out blank, at this moment the surface of blank is very crude, and also stay tangible mould joint close vestige, therefore also must carry out second moulding process; Second moulding process is blank to be inserted in the beeswax wax liquid flood, and then it taken out and condensation from wax liquid, and the process need of this dipping, condensation repeatedly repeats, and is smooth, smooth up to whole surface of candle.The casting process of existing beeswax candle post forming also has following shortcoming: 1) its internal structure is not too solid, so the candle internal cleavage can occur, and it is superimposed upon the multilayer dipping wax of surface of candle in the post forming process, can cause peeling off layer by layer of surface, this not only has a strong impact on the outward appearance of product, and directly influence its use, and especially when burning, can extinguish suddenly, directly have influence on joy, celebrating atmosphere; 2) will be because of post forming through dipping repeatedly, so the shape of candle, size all do not meet set(ting)value, especially can not satisfy people to the demand of its outward appearance and combustion time, atmosphere and time inconvenient and celebrating or amusement are complementary; 3) its manufacturing procedure is many, and especially its repeatedly dipping operation is difficult to replace with machinery, and can only manual operation, thus more time-consuming, require great effort, and productivity is low, production cost is higher.

Summary of the invention

The present invention will overcome the shortcoming that exists in the above-mentioned prior art, the casting process of the one-time formed beeswax candle of a kind of energy is provided, so that the beeswax candle quality that it makes is firm, smooth, its shape size of continuous burning, surfacing all can meet the set(ting)value of product reliably, and have simultaneously that casting process is simple and reliable, time saving and energy saving, output is high and characteristics such as cost is low.

The casting process of beeswax candle includes the pure beeswax that content is not less than 95% (weight) and is fused into liquid stand-by and at drill centers behind the candle molding, the wick of packing in centre hole, to scald fixedly wick of end mode, and keep in Dark Place or Transport Package under the normal temperature, the invention is characterized in pure beeswax be fused into make to the beeswax candle after liquid before, it also contains following technology:

1) takes all-in-one-piece mould, and its opening placed vertically up in empty pond, in mould, pour into wax liquid then, liquid level until wax liquid arrives the height of setting, and then injects water coolant with segmented mode in the pond again, and after each section water filling, be provided with the timed interval that stops water filling, when water level arrives certain altitude, need constantly from mould openings end teeming wax liquid, appear at the vertical depression of wax liquid to fill up because of cooling;

The fusing point of wax liquid is (62～65) ℃, but the temperature of stand-by wax liquid preferably maintains (80～110) ℃; Water coolant can adopt the water under the room temperature, and its water temperature is preferably (4～22) ℃; The hop count of subsection water injection depends on the height of candle, and candle is high more, and hop count can be many, but is at least 3 sections; The timed interval that stops water filling is relevant with the diameter of the height of water temperature and candle, is generally (3～10) minute, and for example water temperature is higher, the candle diameter is bigger, and the time that then stops water filling being got higher value; Being preferably disposed on water level to the starting point of mould openings end teeming wax liquid arrives 3/4 o'clock of mould height overall and carries out;

2) mould is incubated, at this moment controls the water temperature in pond, make it in the scope of (22～30) ℃ insulation (0.5～2) hour, and in insulating process, still constantly go into wax liquid, fill up depression from the teeming of mould openings end;

To the water temperature height of mould insulation and the length of soaking time, all relevant with the diameter of candle, the temperature of teeming wax liquid etc., diameter higher as water temperature, candle temperature big, teeming wax liquid is higher, and then Bao Wen time is got higher value;

3) water in the emptying pond, and make mould elder generation naturally cooling at room temperature, and then mould is moved into freezer;

The time of naturally cooling and room temperature height, candle diameter are relevant with height size, generally selection in the scope of (1～60) minute, and for example the diameter of room temperature height, candle and highly all big is then got big value; The temperature of freezer is (0～-10) ℃, and the time length of depositing in freezer is bloom to occur, can unload to take off from mold wall and be as the criterion with surface of candle, is generally (20～30) minute;

4) mould is taken out from freezer, and at room temperature rise again, can from mould, take out easily until candle.

The beeswax candle that technology of the present invention makes, its diameter can be (3～18) cm, highly (1.5～60cm), and can be according to people's demand, make elongated shape or short and stout shape, concrete shape all determines by the design to mold shape, and it can be that cross section is the column candle of various plane geometric figures such as circle, ellipse, Polygons, rectangle, square, quincunx, star.

Beneficial effect of the present invention: 1) the invention provides the still unsolved casting process of a kind of people so far with the one-time formed beeswax candle of non-detachable mold, the beeswax candle that makes with this technology, the vestige of no joint close on its outer wall, but it is smooth smooth, exquisite, and because of the temperature-fall period of beeswax candle can be from the inside to surface, Homogeneouslly-radiating, the evenly demoulding from bottom to up, so its quality is firm, can reliably burn continuously, thereby guarantee that people continue happy, celebrating atmosphere; 2) the beeswax candle product of casting process of the present invention, be directly from the monoblock type mould once shaped obtain, its shape, size all meet design load, and quality is solid, so it can burn reliably, and combustion time is consistent with set(ting)value, thereby is convenient for people to arrangement celebrating, happy required time; Therefore 3) manufacturing procedure of technology of the present invention is simpler than the casting process of existing post forming, and can operate by machinery, save time, laborsaving, thereby productivity improves, production cost reduces; 4) the beeswax candle that makes of technology of the present invention,, surface solid because of its internal structure be aliquation not, more can not peel off voluntarily, thereby make it be different from the beeswax candle of post forming, especially can this differentiate that a kind of outer wall has flooded the mellisic wax candle, avoid people to think wax candle by mistake pure beeswax candle.

Embodiment

The casting process of the beeswax candle of embodiment 1. present embodiments is that the pure beeswax that earlier content is not less than 95% (weight) is fused into liquid state, and stand-by under 80 ℃ temperature, and then carries out following operation:

1) takes all-in-one-piece mould, and its opening is placed vertically up in empty pond, in mould, pour into above-mentioned stand-by wax liquid then, arrive the candle height of setting until wax liquid liquid level, then, select three sections for use, that is divide and in the pond, inject water coolant three times according to the height of mould; This water coolant is the water that adopts under the room temperature, and its temperature is about 4 ℃, after one section water of every injection, should stop water filling 3 minutes, and reaches 1/4 o'clock of mold height at elevation of water surface, and water intake velocity slows down; When the water level in the pond arrive mold height 3/4 the time, by the opening end on the mould top, the above-mentioned stand-by wax liquid of teeming in mould will be filled and led up at least because of cooling and appear at the vertical depression of wax liquid;

2) water temperature in control pond makes mould be incubated 0.5 hour under the temperature about 22 ℃;

3) water in the emptying pond makes mould earlier 22 ℃ of following naturally cooling of room temperature 20 minutes, and then mould is moved in-8 ℃ the freezer, bloom occurs to surface of candle and gets final product;

4) mould is taken out from freezer, and 22 ℃ of following rising again naturally about 20 minutes of room temperature, candle just is easy to take out from mould;

5) at candle bottom drill centers, and the wick of in centre hole, packing into, scald the end again so that wick is fixed, the beeswax candle is placed under the normal temperature keep in Dark Place at last, or Transport Package.

Different is for embodiment 2. and embodiment 1: the 1st) in the operation, the temperature of standby wax liquid is 110 ℃, is 22 ℃ to the water temperature of pond water filling, and the hop count that injects water coolant in the pond is 6 sections, and the time that stops water filling is 10 minutes; The 2nd) in the operation, about 30 ℃ of sump water temperature is incubated 2 hours; The 3rd) in the operation, mould is 6 ℃ of following naturally cooling of room temperature 5 minutes, and then mould moved in-4 ℃ the freezer.

Different is for embodiment 3. and embodiment 1: the 1st) in the operation, the temperature of standby wax liquid is 95 ℃, is 12 ℃ to the water temperature of pond water filling, and the water filling hop count of water coolant is 8 sections, and the time that stops water filling is 5 minutes; The 2nd) in the operation, the sump water temperature during the insulation mould is 26 ℃, is incubated 1 hour; The 3rd) in the operation, mould is 15 ℃ of following naturally cooling of room temperature 10 minutes, and then mould moved in-1 ℃ the freezer.

Claims

1, a kind of casting process of beeswax candle, it includes the pure beeswax that content is not less than 95% (weight) and is fused into liquid stand-by, and at drill centers behind the candle molding, the wick of in centre hole, packing into, to scald fixedly wick of end mode, and keep in Dark Place or Transport Package under the normal temperature, the invention is characterized in pure beeswax be fused into make to the beeswax candle after liquid before, it also contains following technology:

2, the casting process of beeswax candle according to claim 1, it is characterized in that: the temperature of said stand-by wax liquid is (80～110) ℃, water temperature from water coolant to the pond that inject is at least 3 sections for (4～22) ℃, the hop count that injects water coolant, the water injection time that stops after each section water filling is spaced apart (3～10) minute, is to arrive 3/4 of mould height overall at water level to the zero position of mould openings end teeming wax liquid.

3, the casting process of beeswax candle according to claim 1 and 2, it is characterized in that: said mould is the time of naturally cooling at room temperature: when room temperature then is being (30～60) minute cooling time more than 20 ℃, room temperature at 20 ℃ to be (1～30) minute next cooling time; The temperature that moves into freezer is (0～-10) ℃, and cold preservation time is (20～30) minute.