JPS63319113A - Manufacture of gelled molded item - Google Patents
Manufacture of gelled molded itemInfo
- Publication number
- JPS63319113A JPS63319113A JP15729887A JP15729887A JPS63319113A JP S63319113 A JPS63319113 A JP S63319113A JP 15729887 A JP15729887 A JP 15729887A JP 15729887 A JP15729887 A JP 15729887A JP S63319113 A JPS63319113 A JP S63319113A
- Authority
- JP
- Japan
- Prior art keywords
- mold
- ice film
- molded item
- gelled
- molded product
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 9
- 239000003349 gelling agent Substances 0.000 claims abstract description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 9
- 238000000034 method Methods 0.000 claims abstract description 8
- 238000007710 freezing Methods 0.000 claims abstract description 7
- 230000008014 freezing Effects 0.000 claims abstract description 7
- 238000005507 spraying Methods 0.000 claims abstract 2
- 238000002844 melting Methods 0.000 claims description 4
- 230000008018 melting Effects 0.000 claims description 4
- 238000009413 insulation Methods 0.000 abstract 1
- 239000000243 solution Substances 0.000 description 9
- 239000000499 gel Substances 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
- 238000001816 cooling Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 108010010803 Gelatin Proteins 0.000 description 1
- 239000000679 carrageenan Substances 0.000 description 1
- 235000010418 carrageenan Nutrition 0.000 description 1
- 229920001525 carrageenan Polymers 0.000 description 1
- 229940113118 carrageenan Drugs 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 239000008273 gelatin Substances 0.000 description 1
- 229920000159 gelatin Polymers 0.000 description 1
- 235000019322 gelatine Nutrition 0.000 description 1
- 235000011852 gelatine desserts Nutrition 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000001814 pectin Substances 0.000 description 1
- 235000010987 pectin Nutrition 0.000 description 1
- 229920001277 pectin Polymers 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- UHVMMEOXYDMDKI-JKYCWFKZSA-L zinc;1-(5-cyanopyridin-2-yl)-3-[(1s,2s)-2-(6-fluoro-2-hydroxy-3-propanoylphenyl)cyclopropyl]urea;diacetate Chemical compound [Zn+2].CC([O-])=O.CC([O-])=O.CCC(=O)C1=CC=C(F)C([C@H]2[C@H](C2)NC(=O)NC=2N=CC(=CC=2)C#N)=C1O UHVMMEOXYDMDKI-JKYCWFKZSA-L 0.000 description 1
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は、ゼラチン、カラギナン、ペクチン等のゲル化
剤の溶液を型に入れて、ゲル化成形品を造り、そのゲル
化成形品を型から取出すゲル化成形品の製造方法に関す
る。[Detailed Description of the Invention] [Industrial Application Field] The present invention involves putting a solution of a gelling agent such as gelatin, carrageenan, or pectin into a mold to produce a gelled molded product, and molding the gelled molded product. The present invention relates to a method for manufacturing a gelled molded product taken out from a gelatinized product.
従来、ゲル化剤の溶液を常温の型にその内壁面に接触す
る状態で入れ、ゲル化成形品をそのまま手作業で型から
取出すか、あるいは、ゲル化成形品の表面だけがゾル化
するように型を加熱した後で手作業で型から取出してい
た。Conventionally, a solution of a gelling agent was placed in a room-temperature mold so that it was in contact with the inner wall surface of the mold, and the gelled molded product was manually removed from the mold, or alternatively, only the surface of the gelled molded product became a sol. After the mold was heated, it was removed manually.
しかし、単純にゲル化成形品を型から取出す場合、型と
の付着のために面倒な手作業が不可欠で、生産性が悪く
、自動化が不可能であり、また、複雑な形状にはできな
い欠点があった。However, when simply taking out a gelled molded product from a mold, tedious manual work is required to ensure that it adheres to the mold, resulting in poor productivity, impossibility of automation, and the disadvantage that it cannot be made into complex shapes. was there.
また、加熱によりゲル化成形品の表面だけをゾル化する
場合、表面の薄層だけを確実にゾル化させるための温度
管理が極めて困難であり、したがって、やはり型からの
取出しを手作業によらなければならず、前者の従来技術
と同様の欠点があった。In addition, when heating only the surface of a gelled molded product to sol, it is extremely difficult to control the temperature to ensure that only the thin layer on the surface becomes sol, and therefore removal from the mold still has to be done manually. However, it had the same drawbacks as the former prior art.
本発明の目的は、ゲル化成形品の型からの取出しに際し
て、型からの離脱を極めて円滑にできると共に、そのた
めの管理を容易にできるようにして、生産性向上、自動
化、形状の複雑化を可能にする点にある。An object of the present invention is to make it possible to remove a gelled molded product from the mold extremely smoothly, and to facilitate management thereof, thereby improving productivity, automation, and complicating shapes. The point is to make it possible.
本発明の特徴手段は、型を氷点下に冷却し、その冷却し
た型の内壁面に氷膜を形成し、その氷膜内にゲル化剤の
溶液を入れ、そのゲル化剤によりゲル化成形品を造り、
前記氷膜を昇温により融解させ、前記型から前記ゲル化
成形品を取出すことにあり、その作用効果は次の通りで
ある。The characteristic means of the present invention is to cool a mold to below freezing point, form an ice film on the inner wall surface of the cooled mold, pour a solution of a gelling agent into the ice film, and use the gelling agent to form a gelled molded product. Build,
The purpose is to melt the ice film by raising the temperature and take out the gelled molded product from the mold, and its effects are as follows.
つまり、型の内壁面にゲル化成形品を接触させないよう
に、型にゲル化剤の溶液を入れる前に、型の内壁面に氷
膜を形成しておき、氷膜内でゲル化成形品を造った後、
常温下であるいは加熱して氷膜を融解させるから、ゲル
化成形品を型から取出す時には、ゲル化成形品を型内の
水中で自由に動く状態にでき、したがって、例えば型を
反転させるだけで、極めて円滑にゲル化成形品を型から
取出すことができ、ゲル化成形品の取出し作業の能率を
十分に向上でき、また、自動化を容易に図れるようにな
った。さらに、ゲル化成形品を形状いかんにかかわらず
容易に型から取出せて、前述の従来技術では不可能な複
雑な形状のゲル化成形品を造れるようになった。In other words, to prevent the gelling molded product from coming into contact with the inner wall surface of the mold, an ice film is formed on the inner wall surface of the mold before pouring the gelling agent solution into the mold, and the gelling molded product is formed within the ice film. After building the
Since the ice film is melted at room temperature or by heating, when the gelled molded product is removed from the mold, it can be moved freely in the water in the mold, so for example, by simply inverting the mold, the gelled molded product can be removed from the mold. The gel molded product can be taken out from the mold extremely smoothly, the efficiency of the work of taking out the gel molded product can be sufficiently improved, and automation can be easily achieved. Furthermore, the gel molded product can be easily removed from the mold regardless of its shape, and it has become possible to produce gel molded products with complex shapes that are impossible with the prior art described above.
その上、ゲル化成形品は一般に２０℃程度以下であれば
ゲル状に維持され、そのゲル−ゾル転移温度と氷膜の融
解温度（０℃）の差が十分に大きいため、ゲル化成形品
の形状を所定通り維持しなから氷膜を融解させるための
温度管理が容易であり、この面からも自動化を容易に成
しえる。Furthermore, gelled molded products generally maintain their gel state at temperatures below about 20°C, and the difference between the gel-sol transition temperature and the melting temperature of the ice film (0°C) is sufficiently large, so gelled molded products It is easy to control the temperature to melt the ice film while maintaining the desired shape, and automation can be easily achieved from this point of view as well.
その結果、ゲル化成形品の型からの離脱の円滑化と管理
の容易化によって生産性の向上、自動化、形状の複雑化
が可能となり、製造コストの大巾な低減や多様な製品の
提供を実行できるようになった。As a result, it has become possible to improve productivity, automate the process, and create more complex shapes by facilitating the release of gelled molded products from the mold and making it easier to manage them. This has led to a drastic reduction in manufacturing costs and the provision of a wide variety of products. Now it can be executed.
次に実施例を示す。 Next, examples will be shown.
先ず、第１図によりゲル化成形品の製造装置を説明する
。First, an apparatus for manufacturing a gelled molded product will be explained with reference to FIG.
保冷ケース（１）内の冷凍室（２）に、その温度を例え
ば−４０℃程度に冷却する冷凍機（３）を付設し、冷凍
室（２）とケース（４）内の常温室（５）にわたってコ
ンベア（６）を設け、ゲル化成形品を造るための金型（
７）をほぼ等間隔でコンベア（６）に取付け、上向きの
金型（７）が冷凍室（２）から常温室（５）に向かって
、一定時間毎に一定距離づつ移動するように、コンベア
（６）がコントロールユニット（８）により自動操作さ
れるように構成しである。A refrigerator (3) that cools the temperature of the freezer compartment (2) in the cold storage case (1) to, for example, about -40°C is attached, and the freezer compartment (2) and the room temperature room (5) in the case (4) are connected to each other. ) is installed with a conveyor (6), and a mold (
7) are attached to the conveyor (6) at approximately equal intervals, and the conveyor is installed so that the molds (7) facing upward move a certain distance from the freezing room (2) to the room temperature room (5) at a certain time interval. (6) is configured to be automatically operated by a control unit (8).
金型（７）に向かって水を噴霧するノズル（９）を設け
、ノズル（９）による水噴霧のタイミング、水量を設定
通りに維持するように、電磁式開閉弁（Ｖ＋）がコント
ロールユニット（８）により自動操作されるように構成
しである。A nozzle (9) that sprays water toward the mold (7) is provided, and an electromagnetic on-off valve (V+) is controlled by the control unit ( 8) is configured to be automatically operated.
水噴霧位置より搬送下手側に金型（７）内にゲル化剤の
溶液を注入するノズル（１０）を設け、高速攪拌機（１
１）付のゲル化剤溶解槽（１２）をノズル（１０）に接
続し、ノズル（１０）に供給されるゲル化剤の溶液を予
冷する冷却器（１３）を設け、ノズル（１０）による溶
液注入のタイミング、溶液量を設定通りに維持するよう
に、電磁式開閉弁（ｖ２）がコントロールユニット（８
）により自動操作されるように構成しである。A nozzle (10) for injecting the gelling agent solution into the mold (7) is provided on the downstream side of the conveyance from the water spray position, and a high-speed stirrer (1
1) A gelling agent dissolving tank (12) is connected to the nozzle (10), and a cooler (13) is provided to pre-cool the gelling agent solution supplied to the nozzle (10). The electromagnetic on-off valve (v2) is controlled by the control unit (8) to maintain the solution injection timing and solution volume as set.
) is configured to be automatically operated.
上記両ノズル（９） 、 （１０）にヒータ（１４ａ）
、 （１４ｂ）を付設して、凍結によってノズル（９
） 、 （１０）が詰ることを防止するように構成しで
ある。Heater (14a) for both the above nozzles (9) and (10)
, (14b) to freeze the nozzle (9).
), (10) are constructed to prevent clogging.
常温室（５）の下方に受皿（１５）を設け、金型（７）
の上下反転に伴って落下するゲル化成形品を受皿（１５
）に回収するように構成しである。A saucer (15) is provided below the room temperature room (5), and the mold (7)
A tray (15
) is configured to be collected.
次に、上記装置を利用してのゲル化成形品の製造方法を
説明する。Next, a method for manufacturing a gelled molded product using the above-mentioned apparatus will be explained.
（イ）金型（７）をノズル（９）の下方に到達するまで
に冷凍室（２）内で一４０℃程度に冷却する。(a) The mold (7) is cooled to about -40° C. in the freezing chamber (2) before it reaches the bottom of the nozzle (9).
（ロ）冷却された金型（７）の内壁面に、ノズル（９）
の下方（Ａ）においてノズル（９）から適量の水を噴霧
して、第２図ビ）に示すように、型（７）の内壁面にそ
の全体を覆う氷膜（１６）を程度の厚さに形成する。(b) A nozzle (9) is installed on the inner wall surface of the cooled mold (7).
Spray an appropriate amount of water from the nozzle (9) below (A) to form an ice film (16) to a certain thickness on the inner wall surface of the mold (7), as shown in Figure 2 B). to form.
（ハ）氷膜（１６）が形成された金型（７）がノズル（
１０）の下方（Ｂ）に到達すれば、第２図（ロ））に示
すように、ノズルから適量のゲル化剤溶液（１７）を氷
膜（１６）内に注入し、ゲル化成形品を造る。(c) The mold (7) with the ice film (16) formed is connected to the nozzle (
When reaching the lower part (B) of 10), as shown in FIG. Build.
に）その後、冷凍室（２）内の位置（Ｃ）における保冷
でゲル化成形品の強度を増大する。(b) Thereafter, the strength of the gelled molded product is increased by keeping it cold at position (C) in the freezer compartment (2).
（ホ）ゲル化成形品を内蔵する金型（７）を常温室（５
）内の位置（Ｄ）に移動させ、第２図（ハ）に示すよう
に、ゲル化成形品（１８）をゾル化しない温度（１８℃
程度以下）に維持しながら、氷膜（１６）を融解させ、
ゲル化成形品（１８）を水（１９）中で自由に動く状態
にする。(e) Place the mold (7) containing the gelled molded product in a room temperature room (5).
) to position (D), and as shown in Figure 2 (c), the gelled molded product (18) is heated to a temperature (18°C) at which it will not become a sol.
melting the ice film (16) while maintaining the
The gelled molded article (18) is made freely movable in water (19).
（へ）氷膜（１６）が融解した金型（７）を上下反転し
た位置（Ｅ）に移動させて、ゲル化成形品（１８）を受
皿（工５）に自重落下で取出す。(f) Move the mold (7) in which the ice film (16) has melted to the upside down position (E), and take out the gelled molded product (18) by falling under its own weight into the saucer (step 5).
（ト）ゲル化成形品（１８）が取出された金型（７）を
再び冷凍室（２）に戻して冷却し、再使用する。(g) The mold (7) from which the gelled molded product (18) has been taken out is returned to the freezing chamber (2) to be cooled and reused.
次に、別実施例を説明する。 Next, another embodiment will be described.
型（７）は、材質、形状、その他において適当に選定で
き、また、型（７）の冷却温度は氷点下であれば適当に
変更でき、型（７）を冷却する具体的手段は、例えば低
温液化ガス中に浸漬させる等、適当に選択できる。The mold (7) can be appropriately selected in terms of material, shape, etc., and the cooling temperature of the mold (7) can be changed appropriately as long as it is below freezing, and specific means for cooling the mold (7) include, for example, low temperature It can be selected appropriately, such as by immersing it in liquefied gas.
冷却した型（７）の内壁面に氷膜（１６）を形成する具
体的手段は、例えば冷却した型（１７）を水中にいれる
等、適当に選択できる。The specific means for forming the ice film (16) on the inner wall surface of the cooled mold (7) can be appropriately selected, such as immersing the cooled mold (17) in water.
氷膜（１６）を昇温により融解させる具体的手段は、例
えば電熱器や熱風で型（７）を加熱する等、適当に選択
できる。The specific means for melting the ice film (16) by raising the temperature can be appropriately selected, such as heating the mold (7) with an electric heater or hot air.
型（７）からゲル化成形品（１８）を取出すに、例えば
型（７）の一部を動かして押出す等、適当に選択できる
。To remove the gelled molded product (18) from the mold (7), an appropriate method can be selected, such as moving a part of the mold (7) and extruding it.
使用する製造装置の具体構成は適当に変更でき、全自動
方式が望ましいが、一部人為作業を組合わせたり、人為
作業が主になってもよい。The specific configuration of the manufacturing equipment used can be changed as appropriate, and a fully automatic system is preferable, but some manual work may be combined or manual work may be the main part.
ゲル化成形品（１８）の種類は、食品が主であるが、そ
の他いかなるものでもよい。The type of gelled molded product (18) is mainly food, but any other type may be used.
尚、特許請求の範囲の項に図面との対照を便利にする為
に符号を記すが、該記入により本発明は添付図面の構造
に限定されるものではない。Incidentally, although reference numerals are written in the claims section for convenient comparison with the drawings, the present invention is not limited to the structure shown in the accompanying drawings.
第１図は本発明方法に使用する装置を例示する概念図で
あり、第２図ビ）ないしくハ）は本発明方法の実施例の
説明図である。
（７）・・・・・・型、（１６）・・・・・・氷膜、（
１７）・・・・・・ゲル化剤の溶液、（１８）・・・・
・・ゲル化成形品。FIG. 1 is a conceptual diagram illustrating an apparatus used in the method of the present invention, and FIG. 2 B) to C) are explanatory diagrams of embodiments of the method of the present invention. (7)・・・Mold, (16)・・・Ice film, (
17)...Gelling agent solution, (18)...
...Gel molded product.
Claims (1)
の内壁面に氷膜（１６）を形成し、その氷膜（１６）内
にゲル化剤の溶液（１７）を入れ、そのゲル化剤により
ゲル化成形品（１８）を造り、前記氷膜（１６）を昇温
により融解させ、前記型（１７）から前記ゲル化成形品
（１８）を取出すゲル化成形品の製造方法。 ２、前記型（７）として金型を使用し、前記氷膜（１６
）を冷却された前記金型（７）への水噴霧により形成し
、前記ゲル化成形品（１８）の取出しを前記金型（７）
の反転で行う特許請求の範囲第１項に記載のゲル化成形
品の製造方法。[Claims] 1. The mold (7) is cooled to below freezing point, and the cooled mold (7)
An ice film (16) is formed on the inner wall surface of the ice film (16), a gelling agent solution (17) is poured into the ice film (16), a gelling molded product (18) is made with the gelling agent, and the ice film (16) A method for producing a gelled molded product, in which the gelled molded product (18) is taken out from the mold (17) by melting the gelled molded product by increasing the temperature. 2. Use a mold as the mold (7) to form the ice film (16).
) is formed by spraying water onto the cooled mold (7), and the gelled molded product (18) is removed from the mold (7).
A method for producing a gelled molded product according to claim 1, which is carried out by inverting the method.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP15729887A JPS63319113A (en) | 1987-06-23 | 1987-06-23 | Manufacture of gelled molded item |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP15729887A JPS63319113A (en) | 1987-06-23 | 1987-06-23 | Manufacture of gelled molded item |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPS63319113A true JPS63319113A (en) | 1988-12-27 |
Family
ID=15646608
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP15729887A Pending JPS63319113A (en) | 1987-06-23 | 1987-06-23 | Manufacture of gelled molded item |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS63319113A (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1997045239A1 (en) * | 1996-05-30 | 1997-12-04 | Yates Paul M | Seamless gel cushion and method of manufacture |
| US5904396A (en) * | 1997-10-22 | 1999-05-18 | Yates; Paul M. | Cushioned bicycle saddle |
| US5993584A (en) * | 1996-05-30 | 1999-11-30 | Yates; Paul M. | Seamless gel cushion method of manufacture |
| US6017407A (en) * | 1997-10-22 | 2000-01-25 | Yates; Paul M. | Method of manufacturing a cushion article |
| US6117259A (en) * | 1996-05-30 | 2000-09-12 | Yates; Paul M. | Method of manufacturing a seamless gel cushion |
| GB2472839A (en) * | 2009-08-21 | 2011-02-23 | Design Cast Ltd | A method of moulding an article using an ice mould |
-
1987
- 1987-06-23 JP JP15729887A patent/JPS63319113A/en active Pending
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1997045239A1 (en) * | 1996-05-30 | 1997-12-04 | Yates Paul M | Seamless gel cushion and method of manufacture |
| US5993584A (en) * | 1996-05-30 | 1999-11-30 | Yates; Paul M. | Seamless gel cushion method of manufacture |
| US6048602A (en) * | 1996-05-30 | 2000-04-11 | Yates; Paul M. | Seamless gel cushion |
| US6117259A (en) * | 1996-05-30 | 2000-09-12 | Yates; Paul M. | Method of manufacturing a seamless gel cushion |
| US5904396A (en) * | 1997-10-22 | 1999-05-18 | Yates; Paul M. | Cushioned bicycle saddle |
| US6017407A (en) * | 1997-10-22 | 2000-01-25 | Yates; Paul M. | Method of manufacturing a cushion article |
| GB2472839A (en) * | 2009-08-21 | 2011-02-23 | Design Cast Ltd | A method of moulding an article using an ice mould |
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