CN1465538A - Steel slag modification and steel slag cement - Google Patents
Steel slag modification and steel slag cement Download PDFInfo
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- CN1465538A CN1465538A CNA021225788A CN02122578A CN1465538A CN 1465538 A CN1465538 A CN 1465538A CN A021225788 A CNA021225788 A CN A021225788A CN 02122578 A CN02122578 A CN 02122578A CN 1465538 A CN1465538 A CN 1465538A
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- slag
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- iron
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- 239000004568 cement Substances 0.000 title claims abstract description 46
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 40
- 239000010959 steel Substances 0.000 title claims abstract description 40
- 239000002893 slag Substances 0.000 title claims description 140
- 230000004048 modification Effects 0.000 title claims description 31
- 238000012986 modification Methods 0.000 title claims description 31
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 44
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 23
- 229910052742 iron Inorganic materials 0.000 claims abstract description 22
- 238000000034 method Methods 0.000 claims description 16
- ODINCKMPIJJUCX-UHFFFAOYSA-N Calcium oxide Chemical compound [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 claims description 11
- 239000000463 material Substances 0.000 claims description 11
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 10
- 239000010440 gypsum Substances 0.000 claims description 10
- 229910052602 gypsum Inorganic materials 0.000 claims description 10
- 230000008569 process Effects 0.000 claims description 9
- 239000011398 Portland cement Substances 0.000 claims description 8
- 239000000292 calcium oxide Substances 0.000 claims description 6
- 235000012255 calcium oxide Nutrition 0.000 claims description 6
- 238000003756 stirring Methods 0.000 claims description 6
- 239000006004 Quartz sand Substances 0.000 claims description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 5
- 235000017550 sodium carbonate Nutrition 0.000 claims description 5
- 229910000029 sodium carbonate Inorganic materials 0.000 claims description 5
- 239000002689 soil Substances 0.000 claims description 5
- WUKWITHWXAAZEY-UHFFFAOYSA-L calcium difluoride Chemical compound [F-].[F-].[Ca+2] WUKWITHWXAAZEY-UHFFFAOYSA-L 0.000 claims description 4
- 239000003245 coal Substances 0.000 claims description 4
- 239000010436 fluorite Substances 0.000 claims description 4
- 239000007788 liquid Substances 0.000 claims description 4
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 claims description 3
- 238000010079 rubber tapping Methods 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 2
- 239000011819 refractory material Substances 0.000 claims description 2
- 238000013038 hand mixing Methods 0.000 claims 1
- 238000010907 mechanical stirring Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000002407 reforming Methods 0.000 abstract 2
- 238000013019 agitation Methods 0.000 abstract 1
- 238000007599 discharging Methods 0.000 abstract 1
- 238000005516 engineering process Methods 0.000 description 6
- 238000007885 magnetic separation Methods 0.000 description 5
- 238000009628 steelmaking Methods 0.000 description 5
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 238000011084 recovery Methods 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- CPLXHLVBOLITMK-UHFFFAOYSA-N Magnesium oxide Chemical compound [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 2
- 229910001570 bauxite Inorganic materials 0.000 description 2
- 230000033228 biological regulation Effects 0.000 description 2
- 239000011449 brick Substances 0.000 description 2
- 238000005345 coagulation Methods 0.000 description 2
- 230000015271 coagulation Effects 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000004615 ingredient Substances 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000010791 quenching Methods 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 229910000805 Pig iron Inorganic materials 0.000 description 1
- 238000003723 Smelting Methods 0.000 description 1
- 241001062472 Stokellia anisodon Species 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 239000013590 bulk material Substances 0.000 description 1
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 1
- 239000000920 calcium hydroxide Substances 0.000 description 1
- 235000011116 calcium hydroxide Nutrition 0.000 description 1
- 229910001861 calcium hydroxide Inorganic materials 0.000 description 1
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000004567 concrete Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010891 electric arc Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 235000012041 food component Nutrition 0.000 description 1
- 239000005417 food ingredient Substances 0.000 description 1
- 238000013467 fragmentation Methods 0.000 description 1
- 238000006062 fragmentation reaction Methods 0.000 description 1
- 230000036571 hydration Effects 0.000 description 1
- 238000006703 hydration reaction Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 239000000395 magnesium oxide Substances 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 235000011121 sodium hydroxide Nutrition 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/10—Production of cement, e.g. improving or optimising the production methods; Cement grinding
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
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- Curing Cements, Concrete, And Artificial Stone (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
A process for preparing modified steel scrap by adding reforming agent in the scrap at agitation and separating iron from scrap while steel furnace discharging. The quality of pig obtained reaches the standards of clean steel scrap and ingot iron. Changing the formula of reforming agent, three kinds of modified steel scrap can be used for making ordinary cement, moderate cement and road cement. All steel scrap of electric furnace, rotary furnace and open-hearth furnace are reclaimable.
Description
The invention belongs to environmental protection and building materials technology field, relate to slag comprehensive utilization, realize particularly that the isolating steel slag modification of slag iron in the slag is handled and handle with upgrading after slag produce slag Portland cement, slag moderate heat cement and slag cement for road.
The present invention is another patent of invention to the applicant---the follow-up improvement and the expansion of slag moderate heat cement (number of patent application 92108240.1).All mentioned the steel slag modification processing in slag moderate heat cement patent specification and claims, but how to have carried out the steel slag modification processing of end cost-effective benefit, when fashion does not have final conclusion.
At present, the conventional slag isolation technique that is adopted of producing has: Mechanical Crushing adds magnetic separation; After quenching, shrend, wind adds magnetic separation [1] [2] [3].But the slag after above method is handled can not realize effectively that still slag iron separates, and particularly magnetic separation gained abrasive grit or iron filings impurity are more, and its iron-holder has only 60-80%, is worth lower.
About producing cement with slag, looking into the Chinese invention patent communique has: novel rapid hardening steel slag cement (CN1051159A), and blast-furnace slag cement of quick setting behavior and high-early strength (CN1030067A), dross slag cement (energy-saving) is (CN1036750A).Looking into the related article of delivering on the domestic technique publication in recent years has: " bessemer furnace slag and slag mixed cement " [4], " utilize slag to make blended material and produce cement " [5], " utilizing slag to produce the research of No. 425 slag cement for road " [6].China existing dross slag cement standard G13590-92 regulation: all is main component by open hearth, bessemer furnace slag, granulated blast-furnace slag; add an amount of Portland clinker, gypsum (or other admixture); the levigate hydraulic cementing materials of making is called dross slag cement.Above data all has a common ground, excites the lateral reactivity of slag exactly in the steel slag cement production process with gypsum or various admixture.These admixtures comprise soda ash, caustic soda, saltcake, slaked lime etc.But at the different times of steelmaking process, the fluctuation of the Chemical Composition of slag is very big, and for example in the early stage and the later stage of steel-making, CaO content may differ more than one times.Smelt various steel grade, the slag chemical ingredients also has nothing in common with each other.In addition, studies have shown that [6], some component in the slag, for example the RO phase not has activity.Slag with heterogeneity is produced cement by same technology, and quality just is difficult to guarantee.
The objective of the invention is: (1) does not adopt existing fragmentation, shrend or wind to quench to add the method for magnetic separation, but in the slag tapping process and very short following period of time subsequently, the liquid slag of red heat state is carried out upgrading handle, and realizes that slag iron separates.Isolated block iron can reach the standard of the cleaning steel scrap or the pig iron, thereby improve its use value greatly; (2) isolated slag after upgrading is handled, its chemical ingredients is relatively near cement clinker, can direct substitution major part even whole cement clinkers, thus greatly reduce the manufacture of cement cost, and can guarantee the stable 425# above (pressing GB175-92) that reaches of cement quality; (3) expanded the scope of steel slag cement.This comprises two aspects again: the one, and raw material range, the GB13590-92 regulation, the used slag of dross slag cement is open hearth, bessemer furnace slag, not mentioned electric furnace slag.And electric furnace (comprising electric arc furnace, the induction furnace) slag that the process upgrading is handled, no matter oxidation period or reduction period slag all can replace grog in order to make cement; The 2nd, the purposes scope, in the steel slag modification process, adopt the steel slag modification agent of different food ingredients and different deals, the upgrading slag that availability matter is different is equipped with different cement production process again, can make slag Portland cement, slag moderate heat cement and slag cement for road respectively.
The objective of the invention is to reach with following technology.The technical process of steel slag modification is as follows:
Make modification agent and---add slag ladle and---slag tap and---leave slag car and---stir and---leave standstill---cooling---toppling over---recovery
The steel slag modification agent is a powder material in the above-mentioned technology, more than fineness 100 orders, and moisture≤0.5%.The prescription of modification agent following (by weight percentage):
Unslaked lime: 5-75%;
Coal: 0-50%;
Quartz sand: 0-70%;
Gao soil (bauxite): 0-30%;
Fluorite: 3-10%;
Soda ash (or saltcake): 2-10%;
The prescription of steel slag modification agent will be adjusted with different purposes (cement type) according to different slags, in the modification agent that is to say there is entirely above-listed six components, and the modification agent that has then is not all to contain above-listed six components.
The steel slag modification agent can be made into bulk material or prebagged material, adds in the slag ladle while slagging tap before slagging tap or in the tapping process, and the adding mode can be transported to blowpit with conveyor or lift and add slag ladle again, the also available artificial adding of bogey.The modification agent add-on is the 3-15% of slag gross weight.
To the steel-making factory building of overhead system, the slag stirrer is arranged under the steel smelting platform corresponding with slag car track centerline; To pit type steel-making factory building, then be arranged on the pit next door.Routine techniques is all adopted in the transmission of stirrer, deceleration, lifting, it is characterized in that the stirring-head that stretches into the liquid slag blanket adopts the most advanced and sophisticated impeller structure of band, material to adopt high alumina refractories, in transmission shaft was wrapped in, the front view of this impeller structure, vertical view and sectional view were seen accompanying drawing 1,2,3.The transmission shaft that impeller is above one meter wraps up with sleeve brick, and sleeve brick, transmission shaft, impeller connect with internal and external threads.
The slag stirring is performed such, with overhead system steel-making factory building is example, treat steel melting furnace slag tap finish and added modification agent after, leave the slag car, make slag ladle centrally aligned stirrer impeller medullary ray, start impeller rotation and decline simultaneously then, after the most advanced and sophisticated stamp of impeller was opened the top of the slag, stirring began immediately, treats to calculate churning time after impeller is imbedded the top of the slag fully, the impeller rotating speed is divided into third gear from low to high, one grade 20 rev/mins, 40 rev/mins of second gears, 80 rev/mins of third gear, the fast churning time 1-3 branch of each grade, total churning time 5-8 branch.For the little steel melting furnace of nominal capacity below 5 tons, when condition does not possess, also can adopt manually and stir.
Stirring finishes, and leaves standstill after half an hour, and slag ladle is transported to the slag field, and the slag ladle of tumbling after cooling reclaims block iron and upgrading slag respectively.So far, the steel slag modification process is promptly accused and is finished.
The process that grinds cement with the upgrading slag is with slag moderate heat cement (number of patent application 92108240.1) but prepare burden different, wherein grog should meet the GB13590-92 standard, its content of magnesia is no more than 5%, and free calcium oxide content is no more than 3%, and the grog label is not less than No. 525.The upgrading slag needn't pass through magnetic separation, and the fineness of cement can be loosened to the 0.08mm square hole sieve and tail over and be no more than 8%.
For producing the modification agent that the slag Portland cement is prepared, general available aforesaid 6 components preparation when slag basicity is not enough, can be rejected quartz sand, with all the other 5 component preparations.The weight percent proportioning that grinds the slag Portland cement with the upgrading slag is: grog 0-20%, slag 50-70%, slag (or other blended material) 15-30%, gypsum 2-5%.
For producing the modification agent that the slag moderate heat cement is prepared, must in aforesaid 6 components, reject Gao soil (bauxite), as slag basicity when not enough, can reject quartz sand again, the weight percent proportioning that grinds the slag moderate heat cement with the upgrading slag is:grog 5-30%, slag 40-60%, slag (or other blended material) 20-35%, gypsum 2-5%.
For producing the modification agent that slag cement for road is prepared, can be with reference to the proportioning of Portland cement, suitably increase the weight of the deal of Gao soil, the weight percent proportioning that grinds slag cement for road with the upgrading slag is:grog 5-25%, slag 50-80%, slag (or other blended material) 10-25%, gypsum 2-5%.
Effect after the invention process compares:
(1) steel slag modification slag iron separates:
Title | Recovery rate of iron % | Modification agent cost unit/ton slag | Slag price unit/ton | Reclaim iron price unit/ton | Remarks |
Background technology of the present invention | 100-105 80-90 | 25 0 | 80 0 | 1300 (block iron) 300 (band slag particle iron) | Modification agent can become metallic iron with part iron oxide reduction in the slag, so recovery rate of iron can reach 105%. |
(2) grind cement:
Title | The steel slag utilization rate | Admixture | Concrete scum situation | Cement type | Label | Purposes |
Background technology of the present invention | ??100% ??<50% | Needs not | The frost mist free scum | Many kinds single variety | The stable above instability of 425# that reaches | Extensively restricted |
Embodiment one, the slag Portland cement: (reference standard GB175-92) bessemer furnace slag:
Steel slag modification agent prescription:unslaked lime 42%, coal 30%, Gao soil 20%, fluorite 5%, soda ash 3%, modification agent add-on:10%.The prescription and the performance that grind the slag Portland cement are as follows:
Component (%) | Fineness (%) | Stability | Time of coagulation h:min | Folding strength (MPa) | Ultimate compression strength (MPa) | ||||||
Slag | Slag | Grog | Gypsum | Initial set | Final set | 3 days | 28 days | 3 days | 28 days | ||
60 | ?26 | ?10 | ?4 | ?8 | Qualified | 1:27 | ?2:39 | ??4.3 | ??7.1 | ??22.3 | ??46.7 |
Embodiment two, the slag moderate heat cement: (reference standard GB200-89), bessemer furnace slag.
Steel slag modification agent prescription: unslaked lime 47%; Coal 35%; Quartz sand 10%; Fluorite 5%; Soda ash 3%.Modification agent add-on 8% grinds moderate heat cement prescription and performance:
Component (%) | Fineness (%) | Stability | Time of coagulation h:min | Folding strength (MPa) | Ultimate compression strength (MPa) | 7 days hydration heat kj/kg | ||||||
Slag | Slag | Grog | Gypsum | Initial set | Final set | 7 days | 28 days | 7 days | 28 days | |||
50 | 26 | 20 | 4 | 7.5 | Qualified | 3:25 | 6:22 | ????6.7 | ????8.3 | ????29.5 | ????48.1 | 276 |
Reference
1, Wang Xingzhou etc., iron and steel, 1984, No, 10,69 sintering utilize slag;
2, Qiao Zhiqi, iron and steel, 1984, No, 11,55, China's Iron And Steel Industry recycling "the three wastes" (water, gas and industrial residue) situation and prospect;
3, Chen Sen, iron and steel, 1986, No, 6,52, bessemer furnace slag shrend test and design;
4, Guo Qiqiang etc., cement, 1988, No, 9;
5, Wang Liqing, iron and steel, 1989, No, 8,64;
6, Xu Qian etc., cement, 1993, No, 2,1.
Claims (6)
1, a kind of method of steel slag modification is characterized in that in the slag tapping process adding the steel slag modification agent and the liquid slag is stirred, thereby realizes that slag iron separates, and obtains the method for block iron and upgrading slag.
2, steel slag modification agent according to claim, 1 is characterized in that composition (by weight percentage) is:unslaked lime 5-75%; Coal 0-50%; Quartz sand 0-70%; Gao soil 0-30%; Fluorite 3-10%; Soda ash (or saltcake) 2-10%.
3, available mechanical stirring of the stirring to the liquid slag according to claim 1 and hand mixing realize, its churned mechanically stirring-head that is characterised in that adopts the most advanced and sophisticated impeller structure of band, and material is a refractory materials, in the steel transmission shaft is wrapped in.
4, upgrading slag according to claim 1 can be used to prepare the slag Portland cement, it is characterized in that its weight percent proportioning is: grog 0-20%; Slag 50-70%; Slag (or other blended material) 15-30%; Gypsum 2-5%.
5, upgrading slag according to claim 1 can be used to prepare the slag moderate heat cement, it is characterized in that its weight percent proportioning is: grog 5-30%; Slag 40-60%; Slag 20-35%; Gypsum 2-5%.
6, upgrading slag according to claim 1 can be used to prepare slag cement for road, it is characterized in that its weight percent proportioning is: grog 5-25%; Slag 50-80%; Slag (or other blended material) 10-25%; Gypsum 2-5%.
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CN1057632A (en) * | 1990-06-22 | 1992-01-08 | 文铁生 | Sulphate cement made of steel slag |
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JPH04317445A (en) * | 1991-04-11 | 1992-11-09 | Sumitomo Metal Ind Ltd | Production of raw material for superrapid hardening cement improved steel slag |
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