A kind of is the weight concrete that gathers materials with slag
Technical field
The invention belongs to the weight concrete technical field.
Background technology
Weight concrete also is high density concrete, the main mode of producing weight concrete at present both at home and abroad is that the material such as the iron ore of big (about 6.0g/cm3) partly or entirely substitute gathering materials in the general goods concrete with density, improve concrete density, general density is greater than 2.8g/cm
3Now be widely used in the engineering position that engineering machinery, hoisting machinery, boats and ships, traffic, water conservancy and hydropower etc. need ballast, counterweight, and household electrical appliances, Body-building sandbag etc.Yet in the economic structure of current resource scarcity type, energy day is becoming tight, and price skyrockets, and can increase the production cost of weight concrete with the smart iron ore of costliness etc. greatly as concrete aggregate, reduces economic benefit of enterprises.In addition non-renewable iron ore being incorporated in the concrete itself is exactly a kind of great wasting of resources.
Raising year by year along with China's iron and steel output, the output of slag also increases thereupon, the slag that accumulates in a large number not only causes huge pressure to the production of iron and steel enterprise with development, also become the source of pollution in city, a large amount of slags all need the big area soil to stack every year, all bring serious pollution for soil, water body, atmosphere etc., even people's health is constituted a threat to.As long as a large amount of research practices show in addition suitable processing utilization, and slag promptly is a kind of resource.China's slag is mainly used in aspects such as metallurgical industry, building materials, road construction, agricultural at present, whole nation average utilization only is 10%, and slag comprehensive utilization rates such as the developed country such as the U.S., Germany, Japan have all reached more than 70%, are higher than the degree of utilizing of China far away.The Baosteel slag, wherein all belongs to low value-added simple roadbed and fills, fills out extensive utilizations such as sea though also realized 100% comprehensive utilization through after the research and development of more than ten years more than 80%.
There is the relative unsteady state of composition in slag as industrial residue on the traditional sense, can have influence on the slag quality of item, the slag after yet some special process of process are handled can effectively disappear and lack wherein objectionable constituent f.CaO content, and it is had than great (about 3.6g/cm
3), the hardness height, wear-resisting, the characteristics of good stability have more the characteristic advantage at some more natural rock in engineering field.At these characteristics, use in loaded concrete, superheavy concrete with regard to it and to study, develop a kind of with slag as the weight concrete that gathers materials.
With slag as special blended materials, substitute a certain proportion of stone of general goods concrete or yellow ground, dispose a kind of loaded concrete and superheavy concrete with high strength, wear resistance, weather resistance, characteristic such as anticorrosive, can improve the added value of slag comprehensive utilization greatly, really " turn waste into wealth ", under the situation that does not influence the various performances of weight concrete, can reduce concrete production cost greatly, improve economic benefit of enterprises.
Summary of the invention
Purpose of the present invention just provides a kind of slag that utilizes as the weight concrete that gathers materials, and slag is utilized effectively.
The slag that utilizes of the present invention is as the weight concrete that gathers materials, and the parts by weight of its component are as follows:
Ordinary Portland cement 1, yellow ground 0.5~0.9, slag 2.0~2.8, stone 1.5~2.0, water 0.4~0.5, admixture 0~0.012.
The slag that utilizes of the present invention is as the weight concrete that gathers materials, and the preferred parts by weight of its component are as follows:
Ordinary Portland cement 1, yellow ground 0.5~0.9, slag 2.0~2.8, stone 1.5~2.0, water 0.4~0.5, admixture 0.005~0.012.
The slag that utilizes of the present invention is as the weight concrete that gathers materials, and the density of slag raw material will reach 3.6 ± 0.2g/cm
3, granularity is between 0-10mm, and preferred performance index are: the slag content of 0.5-10mm is more than 80%, and f.CaO content≤5%, iron oxide content is greater than 35%, and metal Ferrum content is less than 2%, and Morse hardness is greater than 8, Pulverization ratio≤3%.
After that the slag that meets application requiring of the present invention is the liquid steel slag that produces of steel-making is vexed through over-quenching, heat, handle under the anoxic condition (in 5 minutes from 1400 ℃ below-200 ℃), get through magnetic separation, screening complete processing again.
The slag that utilizes of the present invention is as the weight concrete that gathers materials, and its employed yellow ground is identical with the application requiring of normal concrete with stone.
The slag that utilizes of the present invention is as the weight concrete that gathers materials, and its said admixture is meant high efficiency water reducing agent FDN-2 or FDN-5.
The slag that utilizes of the present invention is as the weight concrete that gathers materials, the concrete configuration technology of its preparation method and general goods basically identical, only need increase a former feed bin and a measuring apparatus on the former basis of concrete mixing plant is used for slag and deposits and measure and get final product, carry out accurate weighing according to the proportioning of design earlier during stirring, rise to transport trolley again and stir 2-3 minute in the forced stirrer, pump advances concrete tank then, and the scene of being transported to paves, tamping, constructing operation such as floating.What need idea is: before adding the slag raw material, must make slag obtain enough suctions in advance to slag watering processing; Concrete topping when construction, must with 8 meters be a unit, adopt fiberboard or tar felt to carry out the road surface and cut apart (width 2-4mm, degree of depth 8cm) or cut apart with the oiling template.
Beneficial effect of the present invention:
1, the described slag that utilizes of invention especially is suitable for the engineering position that the more road surface of heavy-duty vehicle is used and need be born big ballast as the weight concrete that gathers materials, and it has remarkable advantages at relative normal concretes in aspect such as weather resistance, workability, wear resistance, supporting capacitys.
2, have remarkable economy: this type of slag price is starkly lower than yellow ground and stone market value, more far below the price of smart iron ore, reduces the production cost of weight concrete greatly.
3, this kind slag is applied to superheavy concrete configuration, had both protected yellow ground, stone, iron ore resource, reduced slag again and thrown aside pollution to environment.
Embodiment
Embodiment 1
With configuration 1m
3Weight concrete is an example: press following proportioning weighing each component: 425 cement 450kg, yellow ground 225kg, slag 1260kg, stone 675kg, water 225kg, FDN-2 high efficiency water reducing agent 2.4kg.The concrete configuration technology of preparation method and general goods basically identical, only need increase a former feed bin and a measuring apparatus on the former basis of concrete mixing plant is used for slag and deposits and measure and get final product, during stirring above-mentioned each component risen to transport trolley and stir 2-3 minute in the forced stirrer, pump advances concrete tank then, and the scene of being transported to paves, tamping, constructing operation such as floating.
Embodiment 2~4
The preparation method is with embodiment 1, and the proportioning of each component sees Table one.
Table one
Material component |
Embodiment 1 |
Embodiment 2 |
Embodiment 3 |
Embodiment 4 |
Comparative Examples 1 |
Comparative Examples 2 |
425 cement |
450 |
450 |
450 |
450 |
450 |
450 |
Yellow ground |
225 |
405 |
315 |
315 |
472 |
702 |
Slag |
1260 |
900 |
1080 |
1080 |
0 |
0 |
Stone |
675 |
900 |
810 |
900 |
1003 |
0 |
Iron ore |
0 |
0 |
0 |
0 |
0 |
391 |
Water |
225 |
180 |
202 |
225 |
167 |
189 |
The FDN-2 high efficiency water reducing agent |
2.25 |
2.25 |
5.4 |
0 |
2.4 |
4.17 |
The performance perameter and the cost of the superheavy concrete that each embodiment is prepared see Table two:
Table two
Processing parameter |
Density (g/cm
3)
|
28d ultimate compression strength (MPa) |
Cost price (unit/ton) |
Embodiment 1 |
3.01 |
54.2 |
228.27 |
Embodiment 2 |
2.87 |
51.3 |
227.60 |
Embodiment 3 |
2.98 |
52.6 |
233.96 |
Embodiment 4 |
2.92 |
49.7 |
227.30 |
Comparative Examples 1 |
2.38 |
45.9 |
189.88 |
Comparative Examples 2 |
3.32 |
66.2 |
301.52 |
Annotate: the unit price of above each raw material is reference price:
268 yuan/ton of 425 cement, 43 yuan/ton of yellow ground, 50 yuan/ton in slag, 43 yuan/ton in stone, 360 yuan/ton of iron ores, 2 yuan/ton in water, 2300 yuan/ton of admixtures.