A kind of slag aggregate processing method
Technical field
The present invention relates to a kind of slag aggregate and preparation method thereof, belong to field of solid waste treating technology.
Background technology
Mean level (ML) according to world's metallurgical industry calculates, and often produces 1 ton of crude steel and approximately discharges 0.13 ton of slag.About 1.5 hundred million tons of slags are discharged in the whole world every year, and China is about 0.8 hundred million tons.At present, the main processing ways of slag is mechanical activation, thermal activation, chemical activation etc., improved performance limited extent, in comprehensive utilization ratio only about 15%.The slag stored up in a large number not only takies a large amount of arable land, and expose to the sun and rain and weathering after, the soil and water resources of heavy metal ion or harmful ion severe contamination periphery, even harm humans is healthy.Therefore, be necessary to find the comprehensive utilization that practicable mode improves slag, play its economy of resources.
In China's current concrete annual production 20 billion cubic meter, natural sandstone more than 3,600,000,000 tons need be consumed.Although aggregate is the natural resources comparatively widely that distributes, owing to exploiting all the year round, start the problem occurring that building stones resource is hard to carry on.And a large amount of exploitation of natural materials and use, also cause soil erosion and natural landscape to worsen, have a strong impact on the Sustainable development of society, even jeopardize the existence of descendants.Slag composition is similar to slag, but causes its gelation activity extremely low due to the reason such as coarse grains, compact structure, and owing to experienced by the high temperature of 1650 DEG C, top layer is vesicular structure, and hardness is high, and grindability is poor.In view of the above circumstances, this patent provides a kind of slag aggregate, not only excellent property, and turns waste into wealth, and saves Nonrenewable resources resource, reduces environment and social load.
Summary of the invention
The object of the present invention is to provide a kind of slag aggregate and preparation method thereof, the slag aggregate obtained with the method process not only has gelation activity in surface, eliminate or improve the interfacial transition zone of aggregate and hardening of cement body, and surface structure is fine and close, concrete mixing water consumption is low.
Technical scheme of the present invention is as follows:
1, a kind of slag aggregate and preparation method thereof, is characterized in that comprising following treatment step:
(1) will the slag after iron be selected to sieve, get the particle high pressure water washing of particle diameter between 0.5 ~ 25mm, naturally dry;
(2) cinder, lime and thenardite are mixed by following weight part, the balling-up of parcel slag, and 105 DEG C dry 2 hours;
Cinder 15.0 ~ 45.0
Lime 40.0 ~ 80.0
Saltcake 2.0 ~ 8.0
(3) by the spherolite of drying in 1260 ~ 1360 DEG C of calcinings, and be incubated 4 hours;
(4) be cooled to room temperature under field conditions (factors), obtain slag aggregate.
Cinder of the present invention, its specific surface area is between 400 ~ 420m
2/ Kg; Lime, its specific surface area is between 340 ~ 360m
2/ Kg; Thenardite, its specific surface area is between 350 ~ 380m
2/ Kg.
Outstanding advantages of the present invention is:
(1) slag aggregate top layer provided by the present invention has gelation activity, eliminates or improve the interfacial transition zone of aggregate and hardening of cement body;
(2) experience volatiles in 1650 DEG C of pyroprocesses to overflow, cause the vesicular structure of slag, and the slag aggregate surface structure that this invention provides is fine and close, reduces concrete mixing water consumption;
(3) industrial residue slag is turned waste into wealth, reduce environment and social load;
(4) reduce natural aggregate consumption, save Nonrenewable resources resource;
(5) raw material is easy to get, and technique is simple.
Embodiment
Embodiment 1
(1) will the slag after iron be selected to sieve, get the particle high pressure water washing of particle diameter between 0.5 ~ 25mm, naturally dry;
(2) 40% cinder, 53% lime and 7% thenardite are mixed by following weight part, the balling-up of parcel slag, and 105 DEG C dry 2 hours;
(3) by the spherolite of drying in 1280 DEG C of calcinings, and be incubated 4 hours;
(4) be cooled to room temperature under field conditions (factors), obtain slag aggregate.
The crush index recording slag aggregate according to GB/T14685-2011 " cobble for building, rubble " is 13%, and water-intake rate is 1.48%.Replace 50% natural aggregate with slag aggregate, survey 28 days concrete crushing strengths according to GB/T50107-2010 " Standard for inspection and assessment of strength of concrete " and reach C30 requirement.
Embodiment 2
(1) will the slag after iron be selected to sieve, get the particle high pressure water washing of particle diameter between 0.5 ~ 25mm, naturally dry;
(2) 35% cinder, 60% lime and 5% thenardite are mixed by following weight part, the balling-up of parcel slag, and 105 DEG C dry 2 hours;
(3) by the spherolite of drying in 1300 DEG C of calcinings, and be incubated 4 hours;
(4) be cooled to room temperature under field conditions (factors), obtain slag aggregate.
The crush index recording slag aggregate according to GB/T14685-2011 " cobble for building, rubble " is 12%, and water-intake rate is 1.38%.Replace 50% natural aggregate with slag aggregate, survey 28 days concrete crushing strengths according to GB/T50107-2010 " Standard for inspection and assessment of strength of concrete " and reach C30 requirement.
Embodiment 3
(1) will the slag after iron be selected to sieve, get the particle high pressure water washing of particle diameter between 0.5 ~ 25mm, naturally dry;
(2) 30% cinder, 67% lime and 3% thenardite are mixed by following weight part, the balling-up of parcel slag, and 105 DEG C dry 2 hours;
(3) by the spherolite of drying in 1350 DEG C of calcinings, and be incubated 4 hours;
(4) be cooled to room temperature under field conditions (factors), obtain slag aggregate.
The crush index recording slag aggregate according to GB/T14685-2011 " cobble for building, rubble " is 12%, and water-intake rate is 1.21%.Replace 50% natural aggregate with slag aggregate, survey 28 days concrete crushing strengths according to GB/T50107-2010 " Standard for inspection and assessment of strength of concrete " and reach C30 requirement.
Reference examples 1:
The crush index recording natural aggregate according to GB/T14685-2011 " cobble for building, rubble " is 10%, and water-intake rate is 1.12%.Survey 28 days concrete crushing strengths with 100% natural aggregate according to GB/T50107-2010 " Standard for inspection and assessment of strength of concrete " and reach C35 requirement.
Reference examples 2:
(1) will the slag after iron be selected to sieve, get the particle high pressure water washing of particle diameter between 0.5 ~ 25mm, naturally dry;
(2) crush index recording slag according to GB/T14685-2011 " cobble for building, rubble " is 18%, and water-intake rate is 8.78%.Survey 28 days concrete crushing strengths with 100% slag according to GB/T50107-2010 " Standard for inspection and assessment of strength of concrete " and just reach C10 requirement.