CN1464428A - Order-receiving automated production system and process - Google Patents
Order-receiving automated production system and process Download PDFInfo
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- CN1464428A CN1464428A CN 02141261 CN02141261A CN1464428A CN 1464428 A CN1464428 A CN 1464428A CN 02141261 CN02141261 CN 02141261 CN 02141261 A CN02141261 A CN 02141261A CN 1464428 A CN1464428 A CN 1464428A
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Abstract
The invention discloses a order-receiving mechanized production system comprising a order-receiving systems, a conversion proxy program, an article picking control system and an assembly production line containing at least an article rack connected to the article picking control system, wherein the article rack includes at least a storage chamber, and each storage chamber has a display device. the conversion proxy program will initiate the execution according to the system defined timing, thus converting the order data of the order-receiving system into the working sheet data needed by the assembly production line. The article picking control system drives the display device of the article rack according to the data converted by the conversion proxy program.
Description
(1) technical field
Relevant a kind of production system of the present invention and method thereof are particularly about a kind of production system and method thereof of order robotization.
(2) background technology
In recent years,, drove the rise of ecommerce (E-Business) sales mode along with the maturation of Internet technology, the service that it utilizes the internet to provide the consumer to order the goods, and the service of consumer's customizing products further is provided.With the PC is example, and the consumer can select the spare part that meets demand own arbitrarily, and for example A consumer selects the cathode ray tube (CRT) screen, and B consumer then selects liquid crystal display (LCD) screen etc.Yet traditional production pattern but can't satisfy such operating mode.
Traditional production model is according to the prediction of business personnel to market situation, in advance produces the product of various configurations in a large number and leaves in the warehouse.After receiving customer order, the product configuration shipment of ordering again according to the client.The production surplus of the unwanted product configuration of client takes place in this kind pattern regular meeting, and the product configuration that the client needs is supplied too late awkward situation.And, because be a batch production, in the time will producing the product of different configuration, need carry out the action of production line thread-changing, to change different materials.And its production procedure is after service unit is made a prediction or received order from the client, it is given to the manufacturer, then order data is converted to worker's forms data that assembly line needs by the manufacturer, promptly produce required spare part information, then, again by on-line operation person according to worker's forms data, find out the spare part that needs individually and assemble production again.Whole flow process is disperseed discontinuous, need be divided into a plurality of parts and carry out respectively, and need repeatedly import data, and the situation of data key error takes place easily.
When product sold transfers a small amount of various form to, or when carrying out production and sales with the pattern of production, customizing products etc. after the order, the demand of different orders can't be in time reacted in such production procedure.
(3) summary of the invention
The purpose of this invention is to provide a kind of order mechanized production system and method, can automatically the order data of order system be converted to worker's forms data of assembly line use, need not repeat to import data, its production procedure simultaneously can in time be reacted and the demand that satisfies different orders.
Order mechanized production system according to an aspect of the present invention is characterized in, comprising: an order system; One translation proxy program; One picks up the material control system; And one have at least one bin and pick up the assembly line that is connected of material control system with this, and wherein this bin has at least one storage space, and each storage space has at least one display device; Wherein this translation proxy program regularly started according to the time that is ranked, and changed the data of this order system and picked up the use of material control system for this, and this picks up the material control system drives this bin according to this translation proxy program data converted this display device.
Switch order data according to a further aspect of the invention are the method for worker's forms data, described order data and described worker's forms data are stored in a data base management system (DBMS), and each order data comprises a unduplicated O/No. and a conversion annotation at least, be characterized in, the translation proxy program that comprises the following steps: reads the described order data in this data base management system (DBMS), and judges this conversion annotation of each order; It is worker's forms data that this translation proxy program conversion is labeled as the order data of changing as yet, deposits this data base management system (DBMS) in; And this translation proxy program marks each this conversion annotation through the order data of conversion.
Of the present invention pick up the material control system according to worker's forms data of receiving can inquire each relevant spare part on bin the storage space position and drive the display device of each storage space, make operator can pick out the required spare part of assembling simultaneously to indicate the position.The present invention uses a translation proxy program can automatically be converted to order data worker's forms data that assembly line needs, thereby simplifies flow process and promote the efficient of order processing.The display device sign spare part position that the material control system drives the bin storage space is picked up in employing, can simplify operator and pick up the action of material and can avoid taking place the situation that material picks mistake.The present invention system can be under the situation of same not thread-changing of production line, and the product configuration that can select according to individual customer is produced the product that meets the individual customer needs.
For further specifying purpose of the present invention, design feature and effect, the present invention is described in detail below with reference to accompanying drawing.
(4) description of drawings
Fig. 1 is the process flow diagram of order mechanized production system of the present invention.
Fig. 2 is the process flow diagram that translation proxy program of the present invention is converted to order data worker's forms data.
Fig. 3 is that the material control system of picking up of the present invention is sought the process flow diagram of producing required relevant spare part information.
(5) embodiment
Below by preferred embodiment explanation the present invention, this preferred embodiment is to be applied to by business to consumer (Business-to-Customer, B2C) the customizing products sales mode of network to consumer's sell goods.
In this preferred embodiment, order mechanized production system of the present invention comprises that at least an order system, a translation proxy program, pick up material control system and an assembly line.This order automated system is used a data base management system (DBMS) (database management system, DBMS) store the data that total system is used, comprise that the order data, this assembly line of this order system and this are picked up worker's forms data that the material control system uses and this picks up the material data that the material control system is used, in the present embodiment, this database is a correlation database (relational database management system, RDBMS), comprise as products such as MS SQL SERVER, ORACLE.
After the consumer logined the order system by web browser, consumed at the interface that can directly utilize this order system to provide.This order system provides the interface to carry out for the consumer that product is chosen and configuration, the spare part and the quantity of consumer Ke Yi hobby replacing product itself.When finishing, the consumer chooses and after closing, this consumer's order data just deposits in the database, wherein each order data comprises that all at least a unique O/No., a conversion annotation and relevant ordering information are as spare part model and quantity, shown in Fig. 1 step 100.The generation rule of O/No. is according to different system design modes different producing methods to be arranged, and it must be able to be represented the order order of system and have uniqueness, to avoid producing the situation of repetition order.The conversion annotation then indicates this order and whether has been converted Agent and is converted to worker's forms data.
According to the temporal frequency of default, the translation proxy program of system can periodically start execution, the order data of order system is converted to the required worker's forms data of this assembly line, as shown in Figure 1 shown in the step 102.Translation proxy program implementation frequency can receive the frequency of order or the operation situation of assembly line is adjusted according to system.
As shown in Figure 2, the program of translation proxy shown in the figure is converted to order data the flow process of worker's forms data.When this translation proxy program begins to carry out, the order data that the order system was received the same day in its first reading database is judged the conversion annotation in every order data, and the order data that taking-up is changed as yet is shown in Fig. 2 step 200.Then, the order data that will change as yet by pen according to the order order is converted to the required worker's forms data of this assembly line, shown in Fig. 2 step 202.And revolution changes finishes an order data, just at the conversion annotation of this order data mark, when avoiding carry out next time, repeat to change this order data, shown in Fig. 2 step 204.The worker's forms data that converts need comprise that at least a unique worker singly numbers, a unique production sequence number and a production annotation.In the present embodiment, the single numbering of worker is identical with O/No., like this can be directly by the order data of worker's forms data inquiry correspondence, but also can carry out the corresponding of order data and worker's forms data by other rules.The production sequence number is one to have the number of uniqueness, and is corresponding with the single numbering of worker for assembly line identification usefulness, and its generation rule is to comply with different production line flow processs and design and different producing methods is arranged.The production annotation indicates then whether this worker is single has entered assembly line and produce the situation generation that can avoid duplication of production or not have to produce.
The worker's forms data that converts can pass to assembly line with Hard copy form or electronic data form.The mode of using in the present embodiment is the traveler that prints the Hard copy form, the production sequence number of this worker's list and required relevant spare part information are produced in record, wherein every information is to print in bar code (barcode) mode, but also can adopt other modes to note down information needed.The first stop of this assembly line is to pick up the material station, this picks up the material station and has at least one bin, and with this pick up the material control system be connected, wherein this bin has at least one storage space, and each storage space comprises a display device all at least, and this display device comprises warning lamp, light emitting diode (LED) or other forms of light-emitting device.After picking up material station operator and receiving and utilize readout means reads to go into the flow process card information, this pick up the material control system can Query Database in relevant worker's forms data and order data, produce required relevant spare part data to obtain this time.Then, material data according to spare part data query itself storage that obtains, obtain the bin storage space information of each material, drive the display device of placing the storage space of each relevant spare part on the bin then, indicate each spare part position, make operator can directly take out the spare part that all need, shown in Fig. 1 step 104.Then, operator is passed to the next stop with the spare part that takes out and produces, shown in Fig. 1 step 106.When worker's forms data system transmits with the electronic data form, pick up material station operator and can directly choose production sequence number or the worker's single numbers that desire is produced from operator's console, then this is picked up the material control system and just carries out flow process same as described above, obtain relevant spare part information, and then the driving bin, indicate the spare part position.
As shown in Figure 3, show shown in the figure that picking up the material control system seeks the flow process of producing required relevant spare part information.Pick up the material control system and find worker's single numbers, as Fig. 3 step 300 according to the production sequence number of input.Then, by the corresponding order data of worker's single numbers inquiry, find the product configuration of this order, i.e. the spare part model and the quantity of Ding Gouing is shown in Fig. 3 step 302.Then, pick up the material data of material control system, obtain the storage space information of spare part on bin, drive the display device of relevant spare part storage space on the bin then according to product configuration and its system storage itself, indicate and produce required spare part, shown in Fig. 3 step 304.Pick up the material control system drive bin mode can difference be to some extent carried out according to the mode of bin manufacturer definition usually according to the bin form that connects is different.
Order of the present invention system also can be by being connected with other system, receiving the electronic order data that other system transmits, and these electronic order data are handled by the translation proxy program equally, convert worker's forms data that assembly line needs to.
The invention provides a kind of production system of order robotization, can simplify the flow process that order is produced to assembling, reduce the number of times of data input, avoid taking place the situation of error in data, and the action that helps production line operation person to pick up material.
The present invention uses a translation proxy program, can automatically order data be converted to worker's forms data that assembly line needs, thereby simplifies flow process and promote the efficient of order processing.And the display device that can pick up material control system driving bin storage space indicates the spare part position, thereby simplifies the action that operator is picked up material, to avoid picking up the wrong situation of material.
Certainly, those of ordinary skill in the art will be appreciated that, above embodiment is used for illustrating the present invention, and be not to be used as limitation of the invention, as long as in connotation scope of the present invention, all will drop in the scope of claims of the present invention variation, the modification of the above embodiment.
Claims (10)
1. an order mechanized production system is characterized in that, comprising:
One order system;
One translation proxy program;
One picks up the material control system; And
One has at least one bin picks up the assembly line that the material control system is connected with this, and wherein this bin has at least one storage space, and each storage space has at least one display device;
Wherein this translation proxy program regularly started according to the time that is ranked, and changed the data of this order system and picked up the use of material control system for this, and this picks up the material control system drives this bin according to this translation proxy program data converted this display device.
2. order mechanized production system as claimed in claim 1 is characterized in that, this display device is a light-emitting device.
3. order mechanized production system as claimed in claim 2 is characterized in that, this display device is a light-emitting diode assembly.
4. order mechanized production system as claimed in claim 2 is characterized in that, this display device is a warning lamp.
5. method that the switch order data are worker's forms data, described order data and described worker's forms data are stored in a data base management system (DBMS), and each order data comprises a unduplicated O/No. and a conversion annotation at least, it is characterized in that, comprises the following steps:
One translation proxy program reads the described order data in this data base management system (DBMS), and judges this conversion annotation of each order;
It is worker's forms data that this translation proxy program conversion is labeled as the order data of changing as yet, deposits this data base management system (DBMS) in; And
This translation proxy program marks each this conversion annotation through the order data of conversion.
6. switch order data as claimed in claim 5 are the method for worker's forms data, it is characterized in that, the O/No. of the order data that this is changed is singly numbered for the worker of the worker's forms data after changing.
7. switch order data as claimed in claim 5 are the method for worker's forms data, it is characterized in that, this database is a correlation data base management system (DBMS).
8. switch order data as claimed in claim 5 are the method for worker's forms data, it is characterized in that, this translation proxy program regularly started according to the time that is ranked.
9. switch order data as claimed in claim 5 are the method for worker's forms data, it is characterized in that, this translation proxy program marks this conversion annotation of this each order data for marking by pen.
10. switch order data as claimed in claim 5 are the method for worker's forms data, it is characterized in that, this conversion annotation that this translation proxy program marks this each order data is batch mark.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 02141261 CN1464428A (en) | 2002-06-26 | 2002-06-26 | Order-receiving automated production system and process |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 02141261 CN1464428A (en) | 2002-06-26 | 2002-06-26 | Order-receiving automated production system and process |
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| CN1464428A true CN1464428A (en) | 2003-12-31 |
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| CN 02141261 Pending CN1464428A (en) | 2002-06-26 | 2002-06-26 | Order-receiving automated production system and process |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112286157A (en) * | 2020-10-30 | 2021-01-29 | 苏州浪潮智能科技有限公司 | Order generation and product assembly method and device and electronic equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112286157A (en) * | 2020-10-30 | 2021-01-29 | 苏州浪潮智能科技有限公司 | Order generation and product assembly method and device and electronic equipment |
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