CN1453408A - Woven heat-energy fabric - Google Patents
Woven heat-energy fabric Download PDFInfo
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- CN1453408A CN1453408A CN02114078.2A CN02114078A CN1453408A CN 1453408 A CN1453408 A CN 1453408A CN 02114078 A CN02114078 A CN 02114078A CN 1453408 A CN1453408 A CN 1453408A
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Abstract
The woven heat-energy fabric is woven with both heating yarn and common yarn, and has warp yarn including common yarn and heating yarn distributed equidistantly among common yarn and weft yarn of common yarn. The woven heat-energy fabric is light, thin, soft, moisture absorbent and permeable; and may be printed, cut, sewn and washed conveniently. It can heat fast and homogeneously and has wide application.
Description
Technical field
The present invention relates to a kind of textiles of advanced composite material (ACM), be specifically related to the incorporate Woven heat-energy fabric of a kind of electric heating textiles.
Background technology
The new trend of current International Textile lining is that fabric develops to naturalization, functionalization direction by new and high technology, high-tech, functional, main flow that the environment-friendly type textile fabric has become the new century textiles.
Existing textile fabric: limited because of thermal property, can not adapt to the warming requirement under the cold climate in winter.People adopt modes such as thickening, multilayer, interlayer filling bulky material usually, make various cottons, hair,, eider down class bedding and clothing or cold-proof underwear, improving thermal property, but also cause that carbuncle is swollen, thick and heavy simultaneously, dress inconvenience and be not easy to wash and defective such as deposit.
Textile decoration cloth also because of acomia hot merit energy, can not obtain preferable comfortableness, function singleness as carpet, sofa cloth cover etc. in the winter time.
The middle-older patient of suffering from diseases such as rheumatism, arthritis, spinal injury, gastritis, tracheitis, often state of an illness aggravation in the winter time, and also do not have at present a kind ofly can to wear with oneself, easy to use, the health-care clothing or the protector that heat significantly, have insulation, thermotherapy effect.
Though and the electric blanket that has electric heating function at present can heat heating, owing to be to adopt the 220V ac power supply, thereby have following drawback:
1, potential electric leakage, the danger of catching fire.Consider from security standpoint, clearly stipulated to be used for the baby in the GB or regulations are used in multinomial restrictions such as the insensitive people of heat.
2, adopt the plastic cement heating wire as heater element, external diameter is thick, and the apparent feel plastic cement of product silk protrudes.Owing to adopt the thick thick lining of interlayer, outward appearance is coarse simultaneously, and the feel plate is hard, no decoration, function singleness.
3, it is unfavorable to human body that alternating current produces the alternation induction field, the long-term use, and the infringement user's is healthy.
4, physical characteristic such as plastic cement heating wire, embrittlement easily aging because of having makes electric blanket inconvenience washing and stored collapsed.
5, the thermal efficiency is low, energy consumption is big.
Summary of the invention
Technical problem to be solved by this invention is: solving existing textile fabric does not have heat-production functions, the needs and the existing electric blanket potential safety hazard of frequently-occurring disease common disease thermal physical therapy health-care in warming and some in winter of can not seasoning oneself to cold serious in winter, coarse thick hard, can not be processed into clothes and other goods and alternating electromagnetic field has the problem of the health of speaking sarcastically, and provide a kind of maintenance textile fabric light, thin, soft, moisture absorption, ventilative, can print and dye arbitrarily, cutting, make, washing, folding good characteristic, and newly-increased heat-production functions, quick heating, the temperature sense is soft, heat distribution is even, safe and reliable, stable performance, the Woven heat-energy fabric of energy-conserving and environment-protective.
The technical solution used in the present invention is: this cloth with heat that surely spins is formed by weaving as the fabric composition yarn jointly by heating yarn and common yarn.
During weaving, by the heating yarn be distributed in uniformly and equidistantly in the common yarn and with common yarn jointly as the warp thread of fabric, again with the weft yarn of common yarn as fabric, warp thread and weft yarn interweave and are formed by weaving Woven heat-energy fabric of the present invention, and the heating yarn in the warp thread is the latent heat-generating units of knitting in the Woven heat-energy cloth fabric.
Above-mentioned its structure of heating yarn is as follows: the center is the heater element behind the ultra-fine heating wire of multiply such as ultra-fine nickel wire or nichrome wire or the titanium alloy wire collection bunch sth. made by twisting, the heater element periphery is carefully ground far infrared bisque or medication synergistic matter layer for dipping, and appearance is that 30-100 props up textile single thread or 50D-200D chemical-fibres filaments multilayer is spun the modified layer of sth. made by twisting as heater element.
The present invention has created NEW TYPE OF COMPOSITE yarn-heating yarn that a kind of yarn core conduction heated, included heat-flash synergy medication material, the surface-modified layer of yarn and common yarn homogeneity.And created therefrom and a kind of heater element has directly been weaved in fabric, and the outward appearance of fabric, feel and cotton, hair, fiber crops, chemical fibre are equal to the kind fabric indifference, and keep its original good serviceability and processing characteristics, also increased newly simultaneously and heated and the new textile lining-Woven heat-energy fabric of heat-flash medicine synergist treatment functions.
The present invention has significant advantage in aspect and effects such as heating performance, safety and reliability:
1, the present invention adopts multiply superfine metal silk collection bunch to spin sth. made by twisting as heater element, characteristics such as unique rich property is good, intensity is high, anticorrosive, even structure, stable performance, maximum temperaturerise can reach 40 ℃, includes high hot synergy medication material, effectively improves medicinal health care function;
2, fine-count yarn and chemical fibre fibre layer are adopted in the heater element surface, overall structure simultaneously of the present invention adopts single layer of woven, soft, good permeability, thermal diffusion is fast, and yarn table yarn core has a narrow range of temperature, so quick heating, the temperature sense is soft, the non-normal working temperature is extremely low ,≤85 ℃, has avoided in the past big as plastic cement poor heat conductivity, the core line watch temperature difference of heater element with the plastic cement heating wire, slow, defective such as the temperature sense is scorching, the high 110-145 of non-normal working temperature ℃ even plastic cement are aging on fire heats up;
3, the present invention is operated in low-voltage in use, and≤24 DC voltages, weak current operating mode have been stopped the electric leakage of traditional electric heating appliance, potential safety hazard on fire and alternating current impression electromagnetic field to the injury of human body, also have the advantage that anti-urine is wet, water is wet simultaneously;
4, the present invention does not have any chemical hazard material and radioactivity, anaphylaxis material, and security performance is good.
The present invention also has tangible this advantage of the eleventh of the twelve Earthly Branches, because of adopting the heater element yarn that promptly generates heat, the present invention directly weaves in fabric, processing charges is low, and the heating yarn only accounts for fabric in fabric, processing charges is low, and the heating yarn only accounts for about 2% of the total yarn-using amount of fabric, and it is limited that the cost of raw material increases, cost of the present invention only exceeds about similar lining 15-20%, has high function/cost ratio.
The present invention fertile product have unique function and wide Application Areas:
1, the present invention can be made into dress ornament series products such as various shirts, underwear pants, footwear, cap, the configuration portable cell, have characteristics such as winter protection antifreezing function and dressing be light, natural, comfortable, reliable, durable, huge application potential is arranged in national defence, physical culture, field such as civilian.
2, the present invention can be made into various bedding (as sheet, quilt cover, sleeping bag etc.) and bunting product (as carpet, wall paper, sofa cloth cover etc.), configuring direct current 24V power supply, having long, safe, reliable, durable, the energy-conservation and washing of heating, decoration functions and suitable season and deposit characteristics such as convenient, is the safest, most convenient, the most energy-conservation and sleep heating or leisure heating product that expense is minimum.
3, the present invention can be made into the heat-flash medication protector at positions such as various waists, abdomen, shoulder, arm, configuration minisize dc power supply or portable cell, have dispeling cold, ease pain, invigorate blood circulation, effect such as microcirculation in the acceleration bodies, increase heat-flash medication material, more can promote the performance of efficacy effect.Characteristics such as that this series products also has is light, nature, effect is lasting, the life medical treatment is melted mutually, can be moved have with oneself been filled up the blank in heat-flash synergy medication next to the shin field.
4, this product also can be made into various other insulations, freeze proof articles for use or utensil, as products such as insulated bag, box, case, cup, heat-flash lifesaving blanket, stretcher, clothes, heat-flash physiotherapy articles for use, heat energy cleaners and polishes, pipeline, building materials and the antifreeze screen cloths of animals and plants.
5, product of the present invention can be applicable to protection against cold and freezing conditions clothes, bed clothes, the tent of south poles exploration, scientific investigation, field geology exploration, the pilot's space suit and the cabin that particularly also can be applicable to space flight, satellite, spaceship are warming, the function and the unrivaled premium properties that have other cotton products to realize.
In sum, Woven heat-energy fabric of the present invention has not only overcome the major defect of existing product effectively, and has following clear superiority: production cost is low, only exceeds about similar lining 15-20%; The heating efficiency height, 17-40 ℃ of cloth cover average temperature rising, energy consumption is low; Security performance is good, pollution-free, "dead", no anaphylaxis raw material, and the non-normal working temperature is low, and≤85 ℃, no dangerous voltage, nothing electric leakage endanger, and reach the purpose of design of " zero harm heats insulation " fully; Manufacturing process is wide, can adopt kinds of processes to process; Product is attractive in appearance, light, function is many; Long service life.Therefore, the present invention is novel, reasonable in design, safe and reliable, and function admirable is widely used.
Description of drawings
Fig. 1 is a schematic diagram of the present invention.
Fig. 2 is heating knot structure schematic diagram
Fig. 3 is the A-A sectional view of Fig. 2
Fig. 4 uses electrical schematic diagram for the present invention
The specific embodiment:
Referring to Fig. 1, the present invention evenly is distributed in the common yarn 2 equidistantly by heating yarn 1, and common warp thread 3 as fabric, simultaneously, all adopt the weft yarns 4 of common yarn 2 again, warp thread 3 and weft yarn 4 Woven heat-energy fabric of the present invention that is interwoven as fabric, this Woven heat-energy fabric can be fabrics such as cotton, hair, fiber crops or chemical fibre, this fabric is a textile fabric, is again the heating function body, and the heating yarn 1 in its warp thread 3 is the latent hot cell of knitting in lining.
Referring to Fig. 2, Fig. 3, the structure of heating yarn 1 is: the center is the ultra-fine heating wire 5 of multiply, spin heater element behind the sth. made by twisting as ultra-fine nickel wire or collections of sets such as nichrome wire or titanium alloy wire, the periphery of heater element is carefully ground far infrared bisque or medication synergistic matter layer 6 for dipping, carefully grinding becomes the material that can flood after far-infrared powder adds adhesive PVA, the ultra-fine heating wire 5 of multiply can impregnated in and be added with carefully the grinding in the far-infrared powder of adhesive PVA, after the taking-up, drying, promptly, medication synergistic matter layer 6 is also for behind the medicine adding adhesive PVA, be the material that can flood, the ultra-fine heating wire 5 of multiply can impregnated in the medicine that is added with adhesive, after the taking-up, dry, that is, these medicines such as pseudo-ginseng, the borneol Moschus, Rong Ai etc., all the health to the people has certain curative effect.The appearance of heating yarn 1 is that 30-100 props up textile single thread or 50D-200D chemical-fibres filaments multilayer is spun the modified layer 7 of sth. made by twisting as heater element.
Referring to Fig. 4, it is heating yarn 1 power supply in the Woven heat-energy fabric 8 of the present invention to fabric that electric principle of the present invention can be adopted 24V and following dc source or portable cell E thereof, produces heat energy.
The present invention carries out with reference to standard GB 13/T3923-1997, GB13/T3917.2-1997, GB13/T4802.1-1997, GB47066-86, GB8278-88
Its major parameter is as follows:
Be suitable for voltage≤24V direct current
Linear heat generation rate≤4.1W/m
Temperature rise: 17K-40K
Mean temperature difference :≤7 ℃
Non-normal working temperature :≤85 ℃
Electrical strength: 〉=500W
Leakage current :≤2.5MA
Ultimate strength: warp-wise 1946N, broadwise 872N
Tearing brute force: warp-wise 106N, broadwise 86N
Fluffing: 100 times 200 times
Testing result of the present invention:
1, produce each 200 meters of textile Woven heat-energy fabric and pure terylene Woven heat-energy fabrics in batches, it is qualified that the sample major parameter detects through " Hunan Province textile product quality supervision and test granting station ".
2, textile Woven heat-energy fabric is made into " temperature adjustment magnetic hott bed list ", and it is qualified that the sample major parameter detects through " Shanghai City household electrical appliance quality monitoring testing station ".
Claims (5)
1, a kind of Woven heat-energy fabric is characterized in that being formed by weaving as the fabric composition yarn jointly by heating yarn and common yarn.
2, Woven heat-energy fabric according to claim 1, the yarn that it is characterized in that generating heat be distributed in uniformly and equidistantly in the common yarn and with common yarn jointly as the warp thread of fabric, again with the weft yarn of common yarn as fabric, warp thread and the weft yarn Woven heat-energy fabric of the present invention that is interwoven.
3, Woven heat-energy fabric according to claim 1, its structure of yarn that it is characterized in that generating heat is: the center is the heater element after the ultra-fine heating wire of multiply collection bunch spins sth. made by twisting, the heater element periphery is carefully ground far infrared bisque or medication border synergistic matter layer for dipping, and appearance props up pure continuous single thread by 30-100 or 50D-200D chemical-fibres filaments multilayer is spun the modified layer of sth. made by twisting as heater element.
4, Woven heat-energy fabric according to claim 3 is characterized in that described heating yarn center is that the ultra-fine heating wire of multiply can be ultra-fine nickel wire or nichrome wire or titanium alloy wire.
5, Woven heat-energy fabric according to claim 1 is characterized in that this Woven heat-energy fabric can be cotton, hair, fiber crops or chemical ﹠ blended fabric.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN02114078.2A CN1283858C (en) | 2002-04-23 | 2002-04-23 | Woven heat-energy fabric |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN02114078.2A CN1283858C (en) | 2002-04-23 | 2002-04-23 | Woven heat-energy fabric |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1453408A true CN1453408A (en) | 2003-11-05 |
| CN1283858C CN1283858C (en) | 2006-11-08 |
Family
ID=29256895
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN02114078.2A Expired - Fee Related CN1283858C (en) | 2002-04-23 | 2002-04-23 | Woven heat-energy fabric |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1283858C (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100424244C (en) * | 2003-12-24 | 2008-10-08 | 江苏东升艾克科技股份有限公司 | Method for producing anti-static flame retardant, water-proof and oil-proof natural fibrous fabric |
| CN102605512A (en) * | 2011-01-25 | 2012-07-25 | 王红科 | Anti-bending, zero-temperature-difference and fireproof novel hiddenly spun thermal energy cloth |
| CN103716927A (en) * | 2014-01-09 | 2014-04-09 | 昆山豪绅纤维科技开发有限公司 | Energy-saving type heating fabric device |
| CN110789197A (en) * | 2019-12-13 | 2020-02-14 | 吴江市大龙喷织有限公司 | Latent-spinning heat energy cloth |
-
2002
- 2002-04-23 CN CN02114078.2A patent/CN1283858C/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100424244C (en) * | 2003-12-24 | 2008-10-08 | 江苏东升艾克科技股份有限公司 | Method for producing anti-static flame retardant, water-proof and oil-proof natural fibrous fabric |
| CN102605512A (en) * | 2011-01-25 | 2012-07-25 | 王红科 | Anti-bending, zero-temperature-difference and fireproof novel hiddenly spun thermal energy cloth |
| CN103716927A (en) * | 2014-01-09 | 2014-04-09 | 昆山豪绅纤维科技开发有限公司 | Energy-saving type heating fabric device |
| CN110789197A (en) * | 2019-12-13 | 2020-02-14 | 吴江市大龙喷织有限公司 | Latent-spinning heat energy cloth |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1283858C (en) | 2006-11-08 |
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Granted publication date: 20061108 |