CN1442452A - Cold repairing asphalt mixture and its manufacturing method - Google Patents
Cold repairing asphalt mixture and its manufacturing method Download PDFInfo
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- CN1442452A CN1442452A CN 02133832 CN02133832A CN1442452A CN 1442452 A CN1442452 A CN 1442452A CN 02133832 CN02133832 CN 02133832 CN 02133832 A CN02133832 A CN 02133832A CN 1442452 A CN1442452 A CN 1442452A
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Abstract
An asphalt mixture for cold repair of asphalt pavement is prepared from heavy oil, C5 or C9 petroleum resin, C1-C10 solvent oil, butadiene-styrene rubber, diesel oil or kerosene or gasoline, thermoplastic butadiene-styrene rubber, naphthenic oil, mineral oil RC-10, petroleum asphalt and minerals through preparing 3 predymers, preparing cold repair additive, and adding petroleum asphalt for making asphalt mixture and minerals. Its advantages are convenient application, and no environmental pollution.
Description
Technical field
The present invention relates to the patching material of road, the asphalt of particularly cold construction asphalt pavement material and the manufacture method of asphalt.
Background technology
The pavement material that existing asphalt roads is used mainly contains two kinds of hot-mix asphalt mixture and Emulsified Asphalt Mixture.Hot-mix asphalt mixture is with petroleum pitch, mineral aggregate, powder etc. by a certain percentage, fries to mix with asphalt mix equipment in factory and makes.The timely then hot-mix asphalt mixture with heat is transported to the working-yard, repairs the asphalt roads road surface.But whole process all needs close traffic.Emulsified Asphalt Mixture is that emulsified bitumen, mineral aggregate, powder etc. are mixed and made into Emulsified Asphalt Mixture by a certain percentage, after Emulsified Asphalt Mixture is used to repair road construction, after must waiting for the emulsion breaking in the Emulsified Asphalt Mixture, the ability open to traffic generally needs to wait for 3~5 days.More than two kinds of materials all must disposable using, can not use next time again, in the construction in case of raining, just can not use after material is caught in the rain.Emulsified bituminous materials can not be used for the maintenance of large-area construction and high grade pavement in addition.Moreover hot mix asphalt material and emulsified bituminous materials only are suitable for temperature construction in higher season, and in temperature lower winter, just very inconvenient during construction, even can not construct.Therefore, the maintenance to road just is subjected to many-sided restriction.
Summary of the invention
In view of above-mentioned, the object of the present invention is to provide a kind of easy construction, quick, the close traffic not of constructing, free from environmental pollution, be suitable for various geography and temperature condition, the cold repairing asphalt mixture and the manufacture method thereof of the manufacturing asphalt pavement material that can store.
Cold repairing asphalt mixture of the present invention has the content of following composition and weight part meter thereof:
Heavy oil 0.45~3.6
C5 or C9 petroleum resin 0.135~2
C1, C2, C3, C4, C5, C6, C7, C8, C9 or C10 solvent oil 0.9~6
Styrene-butadiene rubber(SBR) 0.18~1.6
Diesel oil, kerosene or gasoline 1.875~7
Thermoplastic styrene butadiene rubber 0.6~1.6
Naphthenic oil 0.1125~0.8
RC-10 mineral oil 0.0225~0.2
Bi tumenf orr oad 22.5~68
Mineral aggregate 920~970
Above-mentioned heavy oil: the auxiliary product of oil, have certain volatility and workability, also have certain seepage force, be used to come the swelling petroleum resin, make its fully swelling, be easy to processing, heavy oil itself contains a spot of bituminous matter in addition, therefore can combine with pitch better.
Above-mentioned C5 or C9 petroleum resin: have certain ductility and hardness.Molten molten petroleum resin have very strong cohesive force, thereby make this cold repairing asphalt mixture have certain extensibility, cohesiveness and intensity.
Above-mentioned C1, C2, C3, C4, C5, C6, C7, C8, C9 or C10 solvent oil: be a kind of dispersion liquid, itself have very strong reactivity.Volatile under the normal temperature, be used for dilution and decompose styrene-butadiene rubber(SBR), the processing of being convenient to this cold repairing asphalt mixture is synthetic.
Above-mentioned styrene-butadiene rubber(SBR): have strong cohesive force, in order to improve the ductility of cold repairing asphalt mixture.
Above-mentioned diesel oil, kerosene or gasoline: be used for decomposing and the swelling thermoplastic styrene butadiene rubber, be convenient to processing, itself is volatile in addition again, makes this cold repairing asphalt mixture have good workability.
Above-mentioned thermoplastic styrene butadiene rubber: be macromolecular elastomer, have strong cohesive force and elasticity, and plasticity, thereby make this cold repairing asphalt mixture have good soft property and snappiness, increase the deformability of cold repairing asphalt mixture.
Above-mentioned naphthenic oil: be used to destroy the molecular structure of thermoplastic styrene butadiene rubber and styrene-butadiene rubber(SBR), make the body of the molecule formation graft copolymerization of this cold repairing asphalt mixture, under the effect of external force, dispersion agent comes off again, recovers the deformability of cold repairing asphalt mixture.
Above-mentioned RC-10RC-10 mineral oil: commodity, 20 ℃ of cetane value 50.2, viscosity 6.7 seconds, ash content 0.923%, flash-point remain silent 66 ℃, sulfur-bearing 0.19%, acidity 6.5, condensation point-10 ℃, existent gum 68.Used as stabilizers makes each molecular structure of forming keep the stabilization of certain period, thereby makes this cold repairing asphalt mixture have quite long period of storage.
Above-mentioned bi tumenf orr oad: have extremely strong cohesiveness, when making asphalt pavement material, play the bonding mineral aggregate, give the technical characteristics such as penetration degree, ductility, softening temperature of cold-patch compound simultaneously.Bi tumenf orr oad is by " bi tumenf orr oad technology " requirement among the JTJ052-2000 " highway engineering pitch and asphalt testing regulation ".
Above-mentioned mineral aggregate: the aggregate of asphalt pavement material.By " asphalt mineral aggregate gradation and asphalt content scope (the square hole sieve) " requirement among the JTJ052-2000 " highway engineering pitch and asphalt testing regulation ".
The broad parameter of the each component of cold repairing asphalt mixture of the present invention itself is approaching, its intermiscibility is good, even therefore pressing arbitrary proportion mixes mutually, also can form the homogeneous phase body, each component characteristic is replenished mutually, thereby improve the characteristic of cold repairing asphalt mixture, and it is strong to have high-temperature stability, low-temperature cracking-resistance, anti-water damage.
Above-mentioned each component content range obtains through experiment, in addition according to following consideration, and the workability of the content influence cold repairing asphalt mixture of heavy oil, but can make compound not have cohesive force too much; C5 or C9 petroleum resin, the cohesive force and the intensity of the content influence compound of styrene-butadiene rubber(SBR) and thermoplastic styrene butadiene rubber, but can reduce the workability of compound too much, can reduce the cohesive force of compound very little; C1, C2, C3, C4, C5, C6, C7, C8, C9 or C10 solvent oil, the effect of diesel oil, kerosene or gasoline is to change compound workability and production cycle, because of each composition in the compound has relative solubleness index, too much very fewly all can produce adverse factors, also can reduce the intensity and the cohesive force of compound.The content of naphthenic oil depends on thermoplastic styrene butadiene rubber content.The structure that the content of RC-10 mineral oil should make each form keeps balance to a certain extent, and is therefore, too much unsuitable.
The performance test of cold repairing asphalt mixture of the present invention:
1, incipient stability degree test: with cold-mix asphalt compound at room temperature (25 ± 1 ℃), according to T0702 bituminous mixture test piece forming method shaping test piece among the JTJ052-2000 (JTJ052-2000 " highway engineering pitch and asphalt testing regulation "), the demoulding after 48 hours of health at room temperature then, again test specimen is placed 15 ℃ of water temperature insulations 30 minutes, measure Marshall stability.
2, residual stability test: press T0702 bituminous mixture test piece forming method among the JTJ052-2000, at room temperature shaping test piece is two groups, the demoulding after 24 hours of health at room temperature then places 15 ℃ of water temperature insulations 30 minutes with one group of test specimen after the demoulding, measures Marshall stability R1; Another group test specimen places 15 ℃ of water-soluble insulations 48 hours, measures Marshall stability R2 then, then residual stability RS=R2/R1 * 100%.
3, stable molding degree test: the cold-mix asphalt compound is placed 150 ℃ ± 1 ℃ baking oven baking 5 hours, then according to T0702 bituminous mixture test piece forming method among the JTJ052-2000, shaping test piece, the Marshall Test of the column criterion of going forward side by side.
By above-mentioned standard test, obtain the performance index such as the following table of this cold repairing asphalt mixture:
Project | Performance index | |
????M-1 | ????K-1 | |
The incipient stability degree, KN | ????>2.5 | ????>1.2 |
Residual stability, % | ????>70 | ????>60 |
The stable molding degree, KN | ????>5.0 | ????>3.0 |
In the table: M-1: the expression dense-graded mix.K-1: expression open mix.KN: measure unit, thousand newton.
The manufacture method of above-mentioned cold repairing asphalt mixture of the present invention has the processing step of following order:
When (1) preparation performed polymer A sends heavy oil into heat temperature raising to 70 in the reactor~90 ℃, add C
5Or C
9Petroleum resin continue to heat up, and when temperature rises to 80~100 ℃, start high-speed shearing equipment and shear mixing 30~50 minutes, make performed polymer A;
(2) preparation performed polymer B is with C
1, C
2, C
3, C
4, C
5, C
6, C
7, C
8, C
9Or C
10Solvent oil is sent into when being warming up to 40~50 ℃ in the reactor, adds styrene-butadiene rubber(SBR), continues to be warming up to 70~80 ℃, starts high-speed shearing equipment and shears dispersion, makes performed polymer B;
(3) preparation performed polymer C sends into diesel oil, kerosene or gasoline in the reactor, when being warming up to 30~50 ℃, add thermoplastic styrene butadiene rubber, permanent heat is after 20~40 minutes, start the pipeline high-speed shearing equipment and shear, continue simultaneously to heat up, add naphthenic oil when being warming up to 80~90 ℃, constant temperature ground 20~40 minutes, made performed polymer C;
(4) the preparation cold repairing additive is sent into the mixture of above-mentioned performed polymer A, performed polymer B, performed polymer C in the reactor, stirred 20~30 minutes, and added RC-10 mineral oil, under 90~100 ℃ condition, start colloidal mill and ground 10~15 minutes, make cold repairing additive;
(5) the preparation asphalt cold repairing binding material is sent into above-mentioned asphalt cold repairing additive in the reactor, when being warming up to 70~90 ℃, adds 120~140 ℃ bi tumenf orr oad, starts the mixing grinding plant of high speed, shears 30~45 minutes, makes asphalt cold repairing binding material;
(6) above-mentioned asphalt cold repairing binding material is dissolved at 100~130 ℃, be injected to then in the stirrer, mix and stir, make cold repairing asphalt mixture with 50~70 ℃ mineral aggregate.
The manufacturing process of cold repairing asphalt mixture of the present invention, at preparation performed polymer A, performed polymer B, performed polymer C, during cold repairing additive, according to thermodynamic argument, heat temperature raising at first, reduce the intermolecular restraint force of each component, adopt high speed shear then, mixing, the external force of homogenizing and colloidal grinding, original molecule of each component spread split, and the molecule of each component is fully contacted, phase mutual diffusion and form the blend of excellent property adds the RC-10 mineral oil of used as stabilizers, forms the cold repairing additive with stable new graft copolymerization molecular structure, add bi tumenf orr oad and make asphalt cold repairing binding material, add mineral aggregate again and make this cold repairing asphalt mixture.Thereby will repair traditional heat construction technology of pavement of road, change into cold construction technology.
Use cold repairing asphalt mixture of the present invention, when carrying out the road repair construction, at first groove is cheated in cleaning, remove loosening part around the foreign material in the groove of hole, ponding and the hole groove clean, then cold repairing asphalt mixture is placed place to be repaiied, be open to traffic immediately after shakeouing, utilize the wheel load roller-compaction of wagon flow.
The present invention has following obvious advantage and unusual effect compared with prior art.
One, cold repairing asphalt mixture of the present invention has excellent high-temperature stability, low-temperature cracking-resistance, anti-water damage, and very strong wear resistance, high temperature are not softening, the characteristics of not embrittlement of low temperature.Be suitable for repairing different geographical conditions, temperature is higher than-30 ℃ of geographic pavement of road of weather condition, and is applied widely.
Two, cold repairing asphalt mixture of the present invention need not adopt the heat construction technology after the heating, can be higher than under-30 ℃ of weather condition and is directly carrying out cold construction, has easy to use, construction non-environmental-pollution, quick construction, need not the advantage of close traffic.
Three, the big or small materials that the time can measure according to demand in construction of cold repairing asphalt mixture of the present invention, the amount of getting can be used again, thereby reaches the characteristics of no waste of material.
Four, cold repairing asphalt mixture of the present invention has the long advantage of waiting time, and period of storage requires to prepare the various ground surface materials that can store half a year to two year as requested usually.
Five, the manufacture method of cold repairing asphalt mixture of the present invention adopts high speed shear under heating, mixing, homogenizing and colloidal grinding technology, and stirring technique adopts existing installation, and is easy to manufacture.
Cold repairing asphalt mixture of the present invention can prepare multiple cold repairing asphalt mixture K-1, M-1 according to the requirement of different kinds of roads, as bituminous concrete pavement maintenance materials, cement concrete pavement maintenance materials.
Below, with embodiment and accompanying drawing thereof the present invention is further described again.
Embodiment
Embodiment
The content of the composition of cold repairing asphalt mixture of the present invention and weight part meter thereof such as following table:
Mineral aggregate is pressed JTJ052-2000 (friendship) asphalt mineral aggregate gradation and asphalt content scope (square hole sieve), rank seedy AC-30I, the II of mineral aggregate, AC-25I, II, middle grain AC-20I, II, AC-16I, II, particulate AC-13I, II, AC-10I, II, sand grains AC-5I, II; Extraordinarily thick AM-40, coarse grain AM-30, AM-25, middle grain AM-20, AM-16, particulate AM-13, AM-10.
The manufacture method of cold repairing asphalt mixture of the present invention is as follows:
The manufacture method of embodiment 4,5,9:
(1) preparation performed polymer A:
Heavy oil is joined in the stainless steel cauldron of strap clamp cover, during heat temperature raising to 75~85 ℃, add C
5Or C
9Petroleum resin continue to heat up, and when temperature rises to 85~95 ℃, start the high speed mixing roll, shear mixing 20~40 minutes in reactor, make performed polymer A.
(2) preparation performed polymer B:
With C
4, C
5, or C
9Solvent oil joins when being warming up to 40~50 ℃ in the airtight enamel reaction still, adds styrene-butadiene rubber(SBR), continues to be warming up to 70~80 ℃, starts high-speed shearing machine, shears in reactor and disperses, and makes performed polymer B.
(3) preparation performed polymer C:
Diesel oil or gasoline are joined in the closed stainless steel reactor, when being warming up to 30~50 ℃, add thermoplastic styrene butadiene rubber, permanent heat is after 20~40 minutes, start the pipeline high-speed shearing machine and in reactor, shear, continue simultaneously to heat up, add naphthenic oil during to 80~90 ℃, constant temperature ground 20~30 minutes, made performed polymer C.
(4) preparation cold repairing additive:
The mixture of above-mentioned performed polymer A, performed polymer B, performed polymer C is joined in the strap clamp cover stainless steel cauldron, stirred repeatedly 20~30 minutes, and added RC-10 mineral oil, under 90~100 ℃ condition, start colloidal mill and ground 10~15 minutes, make cold repairing additive.
(5) the preparation asphalt cold repairing binding material joins above-mentioned asphalt cold repairing additive in the stainless steel cauldron, when being warming up to 70~90 ℃, add 120~140 ℃ bi tumenf orr oad, start the mixing shredder of high speed, high speed shear 30~45 minutes is made asphalt cold repairing binding material.
(6) above-mentioned asphalt cold repairing binding material is dissolved between 100-130 ℃, be injected to then in plain asphalt stirrer or the machine,massing, directly mix and stir, promptly make cold repairing asphalt mixture of the present invention with 50~70 ℃ mineral aggregate.
The manufacture method of embodiment 3,7,8,10:
(1) preparation performed polymer A:
Heavy oil is joined in the stainless steel cauldron of strap clamp cover, during heat temperature raising to 75~85 ℃, add C
5Or C
9Petroleum resin continue to heat up, and when temperature rises to 95~100 ℃, start the high speed mixing roll, shear mixing 25~35 minutes in reactor, make performed polymer A.
(2) preparation performed polymer B:
With C
3, C
7, C
8Or C
10Solvent oil joins when being warming up to 40~50 ℃ in the airtight enamel reaction still, adds styrene-butadiene rubber(SBR), continues to be warming up to 70~80 ℃, starts high-speed shearing machine, shears in reactor and disperses, and makes performed polymer B.
(3) preparation performed polymer C:
Diesel oil or gasoline are joined in the closed stainless steel reactor, when being warming up to 30~50 ℃, add thermoplastic styrene butadiene rubber, permanent heat is after 30~40 minutes, start the pipeline high-speed shearing machine and in reactor, shear, continue simultaneously to heat up, add naphthenic oil during to 80~90 ℃, constant temperature ground 30~40 minutes, made performed polymer C.
(4) preparation cold repairing additive:
The mixture of above-mentioned performed polymer A, performed polymer B, performed polymer C is joined in the strap clamp cover stainless steel cauldron, stirred repeatedly 20~30 minutes, and added RC-10 mineral oil, under 90~95 ℃ condition, start colloidal mill and ground 10~15 minutes, make cold repairing additive.
(5) the preparation asphalt cold repairing binding material joins above-mentioned asphalt cold repairing additive in the stainless steel cauldron, when being warming up to 70~90 ℃, add 120~140 ℃ bi tumenf orr oad, start the mixing shredder of high speed, high speed shear 30~45 minutes is made asphalt cold repairing binding material.
(6) above-mentioned asphalt cold repairing binding material is dissolved between 100-130 ℃, be injected to then in plain asphalt stirrer or the machine,massing, directly mix and stir, promptly make cold repairing asphalt mixture of the present invention with 50~70 ℃ mineral aggregate.
The manufacture method of embodiment 1,2,6:
(1) preparation performed polymer A:
Heavy oil is joined in the stainless steel cauldron of strap clamp cover, during heat temperature raising to 85~95 ℃, add C
5Or C
9Petroleum resin continue to heat up, and when temperature rises to 70~80 ℃, start the high speed mixing roll, shear mixing 30~40 minutes in reactor, make performed polymer A.
(2) preparation performed polymer B:
With C
1, C
2, or C
6Solvent oil joins when being warming up to 40~50 ℃ in the airtight enamel reaction still, adds styrene-butadiene rubber(SBR), continues to be warming up to 70~80 ℃, starts high-speed shearing machine, shears in reactor and disperses, and makes performed polymer B.
(3) preparation performed polymer C:
Diesel oil or gasoline are joined in the closed stainless steel reactor, when being warming up to 30~50 ℃, add thermoplastic styrene butadiene rubber, permanent heat is after 20~40 minutes, start the pipeline high-speed shearing machine and in reactor, shear, continue simultaneously to heat up, add naphthenic oil during to 80~90 ℃, constant temperature ground 25~35 minutes, made performed polymer C.
(4) preparation cold repairing additive:
The mixture of above-mentioned performed polymer A, performed polymer B, performed polymer C is joined in the strap clamp cover stainless steel cauldron, stirred repeatedly 20~30 minutes, and added RC-10 mineral oil, under 90~100 ℃ condition, start colloidal mill and ground 10~15 minutes, make cold repairing additive.
(5) the preparation asphalt cold repairing binding material joins above-mentioned asphalt cold repairing additive in the stainless steel cauldron, when being warming up to 70~90 ℃, add 120~140 ℃ bi tumenf orr oad, start the mixing shredder of high speed, high speed shear 30~45 minutes is made asphalt cold repairing binding material.
(6) above-mentioned asphalt cold repairing binding material is dissolved between 100-130 ℃, be injected to then in plain asphalt stirrer or the machine,massing, directly mix and stir, promptly make cold repairing asphalt mixture of the present invention with 50~70 ℃ mineral aggregate.
Claims (2)
1, a kind of cold repairing asphalt mixture is characterized in that having the content of following composition and weight part meter thereof:
Heavy oil 0.45~3.6
C
5Or C
9Petroleum resin 0.135~2
C
1, C
2, C
3, C
4, C
5, C
6, C
7, C
8, C
9Or C
10Solvent oil 0.9~6
Styrene-butadiene rubber(SBR) 0.18~1.6
Diesel oil, kerosene or gasoline 1.875~7
Thermoplastic styrene butadiene rubber 0.6~1.6
Naphthenic oil 0.1125~0.8
RC-10 mineral oil 0.0225~0.2
Bi tumenf orr oad 22.5~68
Mineral aggregate 920~970
2, the manufacture method of the described a kind of cold repairing asphalt mixture of claim 1 is characterized in that having the processing step of following order:
When (1) preparation performed polymer A sends heavy oil into heat temperature raising to 70 in the reactor~90 ℃, add C
5Or C
9Petroleum resin continue to heat up, and when temperature rises to 80~100 ℃, start high-speed shearing equipment and shear mixing 30~50 minutes, make performed polymer A;
(2) preparation performed polymer B is with C
1, C
2, C
3, C
4, C
5, C
6, C
7, C
8, C
9Or C
10Solvent oil is sent into when being warming up to 40~50 ℃ in the reactor, adds styrene-butadiene rubber(SBR), continues to be warming up to 70~80 ℃, starts high-speed shearing equipment and shears dispersion, makes performed polymer B;
(3) preparation performed polymer C sends into diesel oil, kerosene or gasoline in the reactor, when being warming up to 30~50 ℃, add thermoplastic styrene butadiene rubber, permanent heat is after 20~40 minutes, start the pipeline high-speed shearing equipment and shear, continue simultaneously to heat up, add naphthenic oil when being warming up to 80~90 ℃, constant temperature ground 20~40 minutes, made performed polymer C;
(4) the preparation cold repairing additive is sent into the mixture of above-mentioned performed polymer A, performed polymer B, performed polymer C in the reactor, stirred 20~30 minutes, and added RC-10 mineral oil, under 90~100 ℃ condition, start colloidal mill and ground 10~15 minutes, make cold repairing additive;
(5) the preparation asphalt cold repairing binding material is sent into above-mentioned asphalt cold repairing additive in the reactor, when being warming up to 70~90 ℃, adds 120~140 ℃ bi tumenf orr oad, starts the mixing grinding plant of high speed, shears 30~45 minutes, makes asphalt cold repairing binding material;
(6) above-mentioned asphalt cold repairing binding material is dissolved at 100~130 ℃, be injected to then in the stirrer, mix and stir, make cold repairing asphalt mixture with 50~70 ℃ mineral aggregate.
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CNB021338329A CN1195021C (en) | 2002-09-29 | 2002-09-29 | Cold repairing asphalt mixture and its manufacturing method |
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---|---|---|---|
CNB021338329A CN1195021C (en) | 2002-09-29 | 2002-09-29 | Cold repairing asphalt mixture and its manufacturing method |
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Publication Number | Publication Date |
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CN1442452A true CN1442452A (en) | 2003-09-17 |
CN1195021C CN1195021C (en) | 2005-03-30 |
Family
ID=27793403
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CNB021338329A Expired - Fee Related CN1195021C (en) | 2002-09-29 | 2002-09-29 | Cold repairing asphalt mixture and its manufacturing method |
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CN100386386C (en) * | 2006-03-03 | 2008-05-07 | 沈阳市城建路桥材料有限公司 | Asphalt additive for cold repair of road surface |
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CN104773974A (en) * | 2015-02-05 | 2015-07-15 | 南京道润交通科技有限公司 | Special asphalt mixture for sand-containing fog seal |
CN104773974B (en) * | 2015-02-05 | 2016-02-03 | 南京道润交通科技有限公司 | A kind of special asphalt compound used containing sand mist sealing |
CN106116269A (en) * | 2016-07-07 | 2016-11-16 | 沈阳建筑大学 | A kind of cold repairing asphalt mixture and preparation method thereof |
CN108558272A (en) * | 2018-05-24 | 2018-09-21 | 浙江绣山园林建设有限公司 | A kind of regenerated type road cold-repairing material |
CN108558272B (en) * | 2018-05-24 | 2020-10-09 | 浙江绣山园林建设有限公司 | Regenerative road cold-patch material |
CN108752826A (en) * | 2018-06-21 | 2018-11-06 | 重庆通力高速公路养护工程有限公司 | A kind of pitch cold-patch agent and its application |
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