Control device capable of making low-power proton exchange membrane fuel cell safely operate
Technical Field
The invention relates to a control device of a fuel cell, in particular to a control device which can ensure the safe operation of a low-power proton exchange membrane fuel cell.
Background
A pem fuel cell is a device capable of converting hydrogen fuel and an oxidant into electrical energy and reaction products. The inner core component of the device is a Membrane Electrode (MEA), which is composed of a proton exchange Membrane and two porous conductive materials sandwiched between two surfaces of the Membrane, such as carbon paper. The membrane contains a uniform and finely dispersed catalyst, such as a platinum metal catalyst, for initiating an electrochemical reaction at the interface between the membrane and the carbon paper. The electrons generated in the electrochemical reaction process can be led out by conductive objects at two sides of the membrane electrode through an external circuit to form a current loop.
At the anode end of the membrane electrode, fuel can permeate through a porous diffusion material (carbon paper) and undergo electrochemical reaction on the surface of a catalyst to lose electrons to form positive ions, and the positive ions can pass through a proton exchange membrane through migration to reach the cathode end at the other end of the membrane electrode. At the cathode end of the membrane electrode, a gas containing an oxidant (e.g., oxygen), such as air, forms negative ions by permeating through a porous diffusion material (carbon paper) and electrochemically reacting on the surface of the catalyst to give electrons. The anions formed at the cathode end react with the positive ions transferred from the anode end to form reaction products.
In a pem fuel cell using hydrogen as the fuel and oxygen-containing air as the oxidant (or pure oxygen as the oxidant), the catalytic electrochemical reaction of the fuel hydrogen in the anode region produces hydrogen cations (or protons). The proton exchange membrane assists the migration of positive hydrogen ions from the anode region to the cathode region. In addition, the proton exchange membrane separates the hydrogen-containing fuel gas stream from the oxygen-containing gas stream so that they do not mix with each other to cause explosive reactions.
In the cathode region, oxygen gains electrons on the catalyst surface, forming negative ions, which react with the hydrogen positive ions transported from the anode region to produce water as a reaction product. In a proton exchange membrane fuel cell using hydrogen, air (oxygen), the anode reaction and the cathode reaction can be expressed by the following equations:
and (3) cathode reaction:
in a typical pem fuel cell, a Membrane Electrode Assembly (MEA) is typically placed between two conductive plates, and the surface of each conductive plate in contact with the MEA is die-cast, stamped, or mechanically milled to form at least one or more channels. The conductive plates can be plates made of metal materials or plates made of graphite materials. The flow guide pore canals and the flow guide grooves on the conductive polar plates respectively guide the fuel and the oxidant into the anode area and the cathode area on two sides of the membrane electrode. In the structure of a single proton exchange membrane fuel cell, only one membrane electrode is arranged, and a flow guide polar plate of anode fuel and a flow guide polar plate of cathode oxidant are respectively arranged on two sides of the membrane electrode. The flow guide polar plates are used as current collector plates and mechanical supports at two sides of the membrane electrode, and the flow guide grooves on the flow guide polar plates are also used as channels for fuel and oxidant to enter the surfaces of the anode and the cathode and as channels for taking away water generated in the operation process of the fuel cell.
In order to increase the total power of the whole proton exchange membrane fuel cell, two or more single cells can be connected in series to form a battery pack in a straight-stacked manner or connected in a flat-laid manner to form a battery pack. In the direct-stacking and serial-type battery pack, two surfaces of one polar plate can be provided with flow guide grooves, wherein one surface can be used as an anode flow guide surface of one membrane electrode, and the other surface can be used as a cathode flow guide surface of another adjacent membrane electrode, and the polar plate is called a bipolar plate. A series of cells are connected together in a manner to form a battery pack. The battery pack is generally fastened together into one body by a front end plate, a rear end plate and a tie rod.
A typical battery pack generally includes: (1) the fuel (such as hydrogen, methanol or hydrogen-rich gas obtained by reforming methanol, natural gas and gasoline) and the oxidant (mainly oxygen or air) are uniformly distributed in the diversion trenches of the anode surface and the cathode surface; (2) cooling fluid (such as water) is uniformly distributed into cooling channels in each battery pack through an inlet and an outlet of the cooling fluid and a flow guide channel, and heat generated by electrochemical exothermic reaction of hydrogen and oxygen in the fuel cell is absorbed and taken out of the battery pack for heat dissipation; (3) the outlets of the fuel gas and the oxidant gas and the corresponding flow guide channels can carry out liquid and vapor water generated in the fuel cell when the fuel gas and the oxidant gas are discharged. Typically, all fuel, oxidant, and cooling fluid inlets and outlets are provided in one or both end plates of the fuel cell stack.
The proton exchange membrane fuel cell with small power (generally between 0 and 200 watts) has wide application range, and can be used as a portable power supply, such as a mobile phone power supply, a notebook computer power supply, a power supply of a video camera or a digital camera, and the like.
The operating principle of the whole system of the power supply of the proton exchange membrane fuel cell is shown in figure 1: the proton exchange membrane fuel cell mainly comprises two parts, namely a proton exchange membrane fuel cell R part and a hydrogen source Q part of a hydrogen storage device, wherein the hydrogen source part of the hydrogen storage device can be used as a hydrogen source by storing hydrogen with hydrogen storage materials, and can also be used as a hydrogen source by using a high-pressure hydrogen storage device. Currently, the connection between the pem fuel cell and the hydrogen source is generally realized by the working flow shown in fig. 2: the pressure regulating and stabilizing valve J is used for regulating and reducing the pressure of higher hydrogen in the hydrogen source Q to meet the requirement of the working pressure of the fuel cell R, and the fuel hydrogen needs to be provided with a recycling device or some unreacted hydrogen is discharged. Such a fuel cell has the following disadvantages:
1. the pressure regulating and reducing valve is often large in size and weight, and is troublesome to manufacture and connect.
2. Because the working state of the fuel cell changes greatly, such as large power output or small power output, the pressure reducing valve is difficult to realize automatic pressure regulation and achieve the purpose of constant pressure stabilization.
3. When the pressure reducing valve fails to stabilize the pressure of the fuel cell, hydrogen in the fuel power supply is easily leaked, and fire and explosion are caused in serious cases.
The 4-hydrogen recycle adds complexity to the system and is not safe to continue to purge.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide a control device which can automatically regulate and stabilize the pressure and has reliable performance and can ensure the safe operation of a low-power proton exchange membrane fuel cell.
The purpose of the invention can be realized by the following technical scheme: a control device capable of making a low-power proton exchange membrane fuel cell safely operate is characterized by comprising a fuel cell, a hydrogen source, a miniature pressure stabilizing valve, an electromagnetic valve, a central controller and an air delivery pump, wherein the fuel cell, the hydrogen source, the miniature pressure stabilizing valve, the electromagnetic valve, the central controller and the air delivery pump are formed by at least one single cell; when the device is operated, hydrogen is input into the fuel cell by the hydrogen source through the miniature pressure stabilizing valve, air is input into the fuel cell by starting the air delivery pump through the central controller when the fuel cell obtains the supply of the fuel hydrogen, when the working voltage of the monocell is lower than a certain value, the miniature pressure stabilizing valve automatically opens and supplements the hydrogen to the fuel cell, meanwhile, the central controller sends a signal to open the electromagnetic valve to discharge impurity water, once the working voltage of the monocell rises back to be higher than a certain set value, the miniature pressure stabilizing valve automatically closes, meanwhile, the central controller does not send a signal any more, the electromagnetic valve also automatically closes, the miniature pressure stabilizing valve andthe electromagnetic valve can adjust the working pressure of the cell, and the purity of the hydrogen in the.
The spring piston type pressure stabilizing valve comprises a shell, a piston, a spring, a support and a communicating pipe, wherein a hydrogen inlet and a hydrogen outlet are respectively formed in the bottom end and the top end of the shell, a conical plug extends downwards from the piston, the spring is sleeved on the conical plug, the support frame is arranged on the lower portion of the conical plug, and the communicating pipe is used for communicating the space of the two shells above and below the piston. When the pressure of hydrogen in the hydrogen source is high, the conical plug is pushed open, hydrogen supplies hydrogen to the fuel cell along the communicating pipe, when the pressure of hydrogen in the fuel cell is higher than a certain value, the piston is pressed down by large pressure to prevent the hydrogen from being supplied continuously, when the fuel cell continuously consumes the hydrogen, the internal pressure is reduced, and the hydrogen in the hydrogen source pushes open the plug again to supply the hydrogen; the working pressure of the pressure stabilizing valve can be permanently set by setting the size of the piston, the force of the spring and the size of the hydrogen source air inlet.
The elastic diaphragm type pressure stabilizing valve comprises a shell, an elastic diaphragm, a blanking plug and a fixed valve, wherein the lower part and the upper part of the side of the shell are respectively provided with a hydrogen inlet and a hydrogen outlet, the elastic diaphragm is arranged at the top end of the shell, the blanking plug and the elastic diaphragm are connected into a whole and extend downwards, and the fixed valve and the blanking plug are matched to form an air inlet control device. When the pressure of hydrogen in the hydrogen source is high, hydrogen is supplied to the fuel cell, the internal pressure of the fuel cell rises along with the acceleration of hydrogen supply, the elastic membrane is bulged outwards, and the stopper moves upwards to stop hydrogen supply to the hydrogen source; when the fuel cell continuously consumes the hydrogen gas, the internal pressure is reduced, the diaphragm is swelled again, and the hydrogen in the hydrogen source enters the fuel cell again through the plug.
The electromagnetic valve can be a manual valve. When the voltage of a certain battery is lower than a certain value, a warning signal lamp is turned on, and a manual valve is used for opening to discharge water and a small amount of hydrogen.
The working voltage of the single cell is lower than 0.5V to 0.6V.
The working voltage of the single battery rises to be higher than a certain set value, namely higher than 0.8V-0.3V.
Compared with the prior art, the invention adopts the technical scheme that the miniature pressure stabilizing valve technology and the central controller are adopted to automatically control the miniature normally closed electromagnetic valve, so that the aim of always stabilizing the pressure can be achieved no matter how the working state of the fuel cell changes, and the operation of the fuel cell is safer and more reliable.
Drawings
FIG. 1 is a schematic diagram of a conventional PEM fuel cell system;
FIG. 2 is a diagram of the connection between a conventional PEM fuel cell and a pressure reducing valve and a hydrogen source;
FIG. 3 is a schematic diagram showing the operation of embodiment 1 of the present invention;
FIG. 4 is a schematicdiagram of the operation of embodiment 2 of the present invention;
FIG. 5 is a schematic diagram of the spring piston type pressure maintaining valve of the present invention;
fig. 6 is a schematic structural view of the elastic diaphragm type pressure stabilizing valve of the present invention.
Detailed Description
The invention is further described with reference to the following drawings and specific embodiments.
Example 1
A control device capable of making a low-power proton exchange membrane fuel cell safely operate is shown in figure 3, a fuel cell R is formed by connecting 10 single cells in series, the working performance of each single cell is 0.7V, 1A (output 0.7W), the total output is 7W, the whole power supply system of the fuel cell R also comprises a hydrogen source Q, a micro pressure stabilizing valve A, an electromagnetic valve B, a central controller C and an air delivery pump (not shown), the miniature pressure stabilizing valve A is a spring piston type or elastic diaphragm type pressure stabilizing valve and is arranged between the hydrogen source Q and the air inlet end of the fuel cell R, the electromagnetic valve B is a miniature normally closed electromagnetic valve and is arranged at the air outlet end of the fuel cell R, and the central controller C is a single chip microcomputer and is connected with the 10 th single cell of the fuel cell R and is also respectively connected with the electromagnetic valve B and the air delivery pump; the air delivery pump is a zero-pressure micro air delivery pump, the air flow is 0.45 liter/minute, and the consumed power is less than 1 watt.
When the device operates, hydrogen is input into a fuel cell R through a miniature pressure stabilizing valve A by a hydrogen source Q, air is input into the fuel cell R through an air delivery pump started by a central controller at the moment when the fuel cell R obtains fuel hydrogen supply, when the working voltage of a single cell is lower than 0.5V-0.6V, the miniature pressure stabilizing valve A is automatically opened and supplies hydrogen to the fuel cell R, meanwhile, the central controller sends a signal to open an electromagnetic valve B to discharge impurity water, once the working voltage of the single cell rises to be higher than 0.8V-0.3V, the miniature pressure stabilizing valve A is automatically closed, the central controller does not send a signal any more, the electromagnetic valve B is also automatically closed, the miniature pressure stabilizing valve A and the electromagnetic valve B can adjust the working pressure of the cell and ensure the purity of the hydrogen in the cell.
The spring piston type pressure stabilizing valve comprises a shell 1, a piston 2, a spring 3, a support 4 and a communicating pipe 5, the structure of the pressure stabilizing valve is shown in figure 5, the bottom end and the top end of the shell 1 are respectively provided with a hydrogen inlet and a hydrogen outlet, the piston 2 downwardly extends to form a conical plug 6, the spring 3 is sleeved on the conical plug 6, the support 4 is arranged on the lower portion of the conical plug 6 in a frame mode, and the communicating pipe 5 communicates two shell spaces above and below the piston 2.
The elastic diaphragm type pressure stabilizing valve comprises a shell 7, an elastic diaphragm 8, a blanking plug 9 and a fixed valve 10, the structure of the pressure stabilizing valve is shown in figure 6, the lower part and the upper part of the side of the shell 7 are respectively provided with a hydrogen inlet and a hydrogen outlet, the elastic diaphragm 8 is arranged at the top end of the shell 7, the blanking plug 9 and the elastic diaphragm 8 are connected into a whole and extend downwards, and the fixed valve 10 and the blanking plug 9 are matched to form an air inlet control device.
The electromagnetic valve B can be a manual valve.
When the whole power system button of the fuel cell R is started, hydrogen gas in a hydrogen storage container in the hydrogen source Q flows into the fuel cell R through the miniature pressure stabilizing valve A because the hydrogen pressure is higher than the external atmospheric pressure, at the moment that the fuel cell R obtains the fuel hydrogen supply, each single cell generates an open-circuit voltage of about 1.0 volt, and simultaneously drives the air pump to rotate and work to convey air to the fuel cell R, and at the moment, the working voltage is about 0.7-0.9 volt. When the fuel cell R operates by discharging to an external load, water or other impurities may accumulate inside the fuel cell R after the fuel cell R operates for a long time. At the moment, the working voltage of the last single cell in the fuel cell R group is reduced from 0.9-0.7V to 0.6-0.5V, and if the hydrogen is not sufficiently supplemented, the voltage of the single cell is reduced to be less than 0.5V. The central controller C will open the solenoid valve B again when detecting that the No. 10 cell drops to the set value (0.5 volts). Therefore, hydrogen in the hydrogen source Q is supplemented in and water and impurities are discharged, so that the working voltage of the No. 10 single cell is increased to be more than 0.5 volt.
When the hydrogen fuel in the hydrogen source Q is used up, the solenoid valve B is opened, so that the No. 10 single cell working voltage can not be increased back to be more than 0.5 volt, and at the moment, the central controller C can not open the solenoid valve B any more, and the hydrogen source Q must be replaced.
Example 2
The operation principle of the control device capable of safely operating the low-power proton exchange membrane fuel cell is shown in figure 4, the fuel cell R is formed by combining 6 single cells in series, the operation performance of each single cell is about 0.85V and 100-300 MA, and other operation principles and control steps are the same as those of the embodiment 1.