CN1404907A - Polyacrylonitrile-radical hollow carbon-fiber film and preparing method thereof - Google Patents
Polyacrylonitrile-radical hollow carbon-fiber film and preparing method thereof Download PDFInfo
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- CN1404907A CN1404907A CN 02103749 CN02103749A CN1404907A CN 1404907 A CN1404907 A CN 1404907A CN 02103749 CN02103749 CN 02103749 CN 02103749 A CN02103749 A CN 02103749A CN 1404907 A CN1404907 A CN 1404907A
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Abstract
The present invention relates to a polyacrylonitrile-based hollow carbon fibre membrane and its production method. The composition of said membrane formula is (wt%) 70-80% of polyacrylonitrile, 5-15% of methyl methacrylate and 5-15% of polyvinylpyrrolidone, and its production method includes the membrane-casting liquor preparation process, spinning process, stretching process, after-treatment process, preoxidation process and carbonizing process, and it is characterized by that the temp. of proxidation process is 240-300 deg.C, temp.-rising speed is 2-8 deg.C/min, heat-insulating time is 0.5-2 hr, then continuously temp.-rising to make carbonizing process, carbonizing temp. is 750-1000 deg.C, temp.-rising speed is 8-15 deg.c/min, heat-insulating time is 1-3 hr.
Description
(1) technical field
The present invention relates to membrane separation technique, be specially polyacrylonitrile-based hollow carbon fiber film and manufacture method technology thereof, international monopoly Main classification number plan is Int.Cl
7.BOID71/00.
(2) background technology
Membrane separation technique is an emerging isolation technics, and nearly development decades be widely applied to many fields, and application enlarges constantly rapidly.Press the film form and divide, can be divided into flat sheet membrane, tubular membrane, rolled film and hollow-fibre membrane.Wherein, hollow-fibre membrane is big because of its loading density, plurality of advantages such as processing is simple, device miniaturization are of many uses.Press membrane material and divide, can be divided into inorganic matter film, organic matter film and special material with carbon element film.Wherein, organic matter film purposes is the most extensive, but their service conditions have certain limitation, and for example, for containing soda acid, organic solvent, the separation under the mal-condition such as perhaps seriously polluted, high temperature then can not adapt to, and perhaps cannot work at all.Though the inorganic matter film can adapt to these conditions, their processing technology complexity, cost height, Properties Control difficulty, be difficult for large-scale production, so its application is very limited.The material with carbon element film is a kind of high performance membrane that goes out newly developed.Its performance has acid and alkali-resistance, organic solvent-resistant and resistant to elevated temperatures characteristics between inorganic matter film and organic matter film, can adapt to the film mask work under the seriously polluted condition.So, it is the method that basement membrane prepares the hollow carbon fiber film that many scientific and technical personnel have studied with the high-polymer membrane, for example, people such as platinum cutting edge of a knife or a sword to have studied with the basic hollow-fibre membrane of polyacrylonitrile (PAN) be the method (" chemistry of fuel journal " 1997.1.) that basement membrane prepares the doughnut carbon film; People such as Tan Guanhong have studied the pre-oxidation and the carbonisation (" Shanghai textile technology " 1999.6.) of PAN base doughnut; European patent EP 1034836 has also been reported a kind of method for making that is used for the partial carbonization dissymmetrical structure PA membrane of halide gas separation; It is basement membrane with the cellulose membrane that Japan Patent JP2001009247 has then reported a kind of, prepares the method for hollow carbon fiber film.But these researchs all are the separation that is conceived to gaseous substance.And be used for aspects such as treatment of dyeing wastewater, oily waste water treatment, then do not see bibliographical information as yet with the hollow carbon fiber film that solves water ring guarantor problem.
(3) summary of the invention
The technical problem to be solved in the present invention is at existing market and actual demand, to design a kind of liquid phase hollow carbon fiber film and the manufacture method thereof that can handle contaminated environment waste water such as similar dyeing waste water, oil-polluted water.This liquid phase hollow carbon fiber film should have acid and alkali-resistance, high temperature resistant, organic solvent-resistant, and have characteristics such as the practical prospect of industrialization.
The technical scheme that the present invention solve the technical problem is, designs a kind of polyacrylonitrile hollow carbon fiber film, it is characterized in that its percentage by weight prescription is:
Polyacrylonitrile 70-80%;
Polymethyl methacrylate 5-15%;
Polyvinylpyrrolidone 5-15%.
The manufacture method of polyacrylonitrile-based hollow carbon fiber film of the present invention, comprise casting solution preparing process, spinning technique, drawing process, aftertreatment technology, pre-oxidation process and carbonization technique successively, it is characterized in that the temperature in the described pre-oxidation process is 240-300 ℃, programming rate is 2-8 ℃/minute; Be incubated 0.5-2 hour; Continue then to heat up, carry out described carbonization technique, carburizing temperature is 750-1000 ℃, and programming rate is 8-15 ℃/minute; Be incubated 1-3 hour, can make described liquid phase polyacrylonitrile hollow carbon fiber film.
The molecular cut off of polyacrylonitrile-based hollow carbon fiber film of the present invention is 5-15 ten thousand, and its porosity is 55-65%, and water flux is 150-200l/m
2H belongs to typical liquid phase separation film.The gas permeability coefficient of prior art gas phase membrane is generally 10
-6-10
-5Cm
3/ (cm
2SPa) between, H
2/ N
2Separation can reach 5.8.Experiment shows, polyacrylonitrile-based hollow carbon fiber film of the present invention can anti-80% concentration sulfuric acid, sodium hydroxide solution that can anti-50% concentration, can be anti-high temperature more than 300 ℃, can be used for the purified treatment of contaminated environment waste water such as similar dyeing waste water, oil-polluted water, high-temperature water fully; Be ripe industrialization product because of polyacrylonitrile hollow-fibre membrane again, on its basis by improving prescription and designing suitable pre-oxidation process and carbonization technique, so suitability for industrialized production polyacrylonitrile-based hollow carbon fiber film is feasible fully as basement membrane.
(4) specific embodiment
Further narrate the present invention below in conjunction with embodiment:
The technical scheme that the present invention solve the technical problem is, designs a kind of polyacrylonitrile-based hollow carbon fiber film, it is characterized in that its percentage by weight prescription is: polyacrylonitrile (PAN) 70-80%; Methyl methacrylate (PMMA) 5-15%; Polyvinylpyrrolidone (PVP) 5-15%.It is underlying membrane performance (performance of basement membrane will directly influence the performance of hollow carbon fiber) and the ripe suitability for industrialized production degree of considering it as the basement membrane of liquid phase hollow carbon fiber film that the present invention selects PAN for use, to consider following process simultaneously, as the needs of technologies such as spinning, stretching, carbonization.For the PAN base carbon fibre, because the exothermic reaction in preoxidation process of pure PAN precursor is concentrated and is violent, hot-spot occurs easily and the fusion phenomenon of rupture takes place, so add the suitable copolymers monomer, with loose supramolecular structure, relax exothermic process, and the effect of catalytic cyclization is arranged.Comonomer component can be the monomer that contains the two keys of one or more alkene, comprising: acrylic acid, methacrylic acid, itaconic acid and ester derivative thereof, as methyl acrylate, ethyl acrylate, methyl methacrylate, EMA etc.; Its amide derivatives is as acrylamide, Methacrylamide etc.; Its halo derivatives is as vinyl chloride Methacrylamide etc.; Its sulfonic acid analog derivative is as methylpropene sodium sulfonate, SSS etc.Wherein, the AN-methacrylic acid, AN-methyl acrylate-itaconic acid, AN-methyl acrylate-methacrylic copolymer is particularly useful for the preparation of PAN base hollow carbon fiber film.Take all factors into consideration the needs of each technology, the embodiment of the invention is chosen AN, MA, IA is the copolymerization component of PAN base co-polymer, adopt the aqueous suspension polymerization method, prepare satisfactory PAN base co-polymer by parameters such as control temperature, monomer concentration, initiator concentration, reaction time.
In the present invention's prescription, it is vital selecting suitable interpolation seize by force and ratio for use.It will directly influence even determine the manufacturing success or failure of film and the performance quality of film.Common PAN hollow membrane can keep the structure and the shape of fenestra preferably, but the PAN of HMW is then relatively poor relatively after pre-oxygen carbonization.This is because second monomer of common PAN and the existence of the 3rd monomer have influenced the cyclisation of itrile group, and intermolecular interaction is reduced, and in preoxidation process, the planform of fenestra can keep basically.And HMW PAN is in the spinning process, because molecularly oriented, membrane pores is less, and its second monomer and the 3rd monomer help its cyclisation, and it is bigger that molecule interacts when cyclisation, and membrane pore structure can fade away in cyclization process, perhaps becomes compact texture.This is one will solve key technical problem.Of the present invention first adds seize by force selects methyl methacrylate (PMMA) for use, and second adds seize by force selects polyvinylpyrrolidone (PVP) for use, just can solve film pore-forming problem more satisfactoryly.The present invention adds the maintenance that PMMA and PVP help membrane pore structure and shape.It has improved PAN in heat resistance on the one hand because of after being to add these two kinds of components, and it is reduced in the high-temperature distortion; On the other hand, the adding of PMMA also can make the cyclisation heat release relax, and thermal discharge obviously reduces, and can not make or weaken PAN and at high temperature be out of shape.In addition, because the adding of PMMA and PVP has produced microphase-separated, it is intermolecular affine to have hindered PAN, has reduced the PAN interaction of molecules and has shunk, thereby kept membrane pore structure and shape.Because dual pore and the maintenance effect of PMMA and PVP make hollow-fibre membrane still can keep the planform of fenestra well in described pre-oxidation process and carbonization technique.Experiment shows that each component is added the degree of seize by force and should be advisable the outer performances such as dispersiveness, intensity and spinnability that will influence basement membrane of scope between 10-30%.For example, additive PVP content was greater than 10% o'clock, though the pure water flux of hollow-fibre membrane increases, rejection diminishes, and film strength also reduces, during super drawing, and fracture easily; When PVP content less than 5% the time, then can make the pore-forming of PAN basement membrane bad, the separating property variation.Experimental study shows that also in casting solution configuration technology, it is more satisfactory that the concentration of PAN should be controlled at 12-18% in the casting solution.A high proportion of PAN concentration can make too thickness of casting solution, and mobile decline is unfavorable for spinning.This is because of the increase along with PAN concentration, the cause that the intermolecular sum that is in contact with one another a little increases in the unit volume.
Polyacrylonitrile-based hollow carbon fiber film of the present invention, it further it is characterized in that also comprise polyimides (PI) in the described prescription, its percentage by weight prescription is: polyacrylonitrile (PAN) 70-80%; Methyl methacrylate (PMMA) 5-10%; Polyvinylpyrrolidone (PVP) 5-10%; Polyimides (PI) 1-15%.The purpose of why adding PI is that it can form microphase-separated with PAN, and in heating pre-oxidation and carbonisation, PI and PAN can both cyclisation, can form the main body of film; Again because the microphase-separated of PI and PAN, and with the acting in conjunction of PMMA, PVP, it is intermolecular affine to have hindered PAN, film PAN interaction of molecules is shunk reduce, thereby kept the structure of fenestra.That is to say to make film in heating, carbonisation, can further keep membrane pore structure shape well.Experiment shows that the addition of PI is controlled at 1-15% and is advisable.If add PI, the formula ratio of PMMMA, PVP should be done the as above corresponding adjustment of scope.
The manufacture method of polyacrylonitrile-based hollow carbon fiber film of the present invention is, comprise casting solution preparing process, spinning technique, drawing process, aftertreatment technology, pre-oxidation process and carbonization technique successively, it is characterized in that the temperature in the described pre-oxidation process is 240-300 ℃, programming rate is 2-8 ℃/minute; Be incubated 0.5-2 hour; Continue then to heat up, carry out described carbonization technique, carburizing temperature is 750-1000 ℃, and programming rate is 8-15 ℃/minute; Be incubated 1-3 hour.
In the pre-oxidation process and carbonization technique of manufacture method of the present invention, the temperature and the control that heats up are key technologies.In preoxidation process, programming rate is too fast, and the polymer molecule chain relaxation changes too violent, is unfavorable for the maintenance of film form; And opposite programming rate is slow excessively, the overlong time of polymer molecule chain relaxation, and strand forms lack of alignment easily, and the cyclisation of strand also just means the quality that influences carbonized film in road, the influence back carbonization technique process.In carbonisation, too fast as programming rate, the polymer molecular chain decomposition rate is too fast, and the part carbon atom has little time regular arrangement, can cause the defective of film, is unfavorable for the quality of film; And opposite programming rate is slow excessively, and polymer molecular chain slowly decomposes, shrinks and rearranges, and will change the structure of film, can not keep the shape of fenestra, means the quality that influences carbonized film equally.
Manufacture method of the present invention is further characterized in that the draw ratio in the described drawing process is 1-3 times.In manufacture method of the present invention, drawing process also is important technical process.After the precursor drawn spun in institute, its strand attenuated on the one hand, wall thickness reduction, but intensity can improve a lot; On the other hand, suitable after-drawing multiple can make the degree of orientation of fiber strengthen, and this can make more cyano group cyclisation at follow-up pre-oxidation process, forms heat-resisting trapezium structure; Aromatization degree also increases, and at high temperature can prevent the fragmentation of strand effectively, reduces weightless loss.Experiment shows that with the increase of draw ratio, its pure water flux descends, and rejection raises.Because when more than vitrification point fiber being stretched, random macromolecular chain is along fiber axis direction change in orientation, its finger-like pore structure is elongated, and the aperture diminishes, thereby the water flux of film descends, and rejection raises.When draw ratio was too big, fracture of wire then took place in film easily, is unfavorable for the shaping of fiber.And the after-drawing multiple is when too big, and the PAN basement membrane also the densified of hole can be taken place, after pre-oxidation-carbonization, because the influence that physical chemistry shrinks can not form effective hole in the film section.Therefore, the draw ratio of drawing process design 1-3 doubly is advisable.
In the manufacture method of the present invention, the casting solution preparing process that comprises successively, spinning technique, aftertreatment technology substantially all belong to prior art, and not having newly can be old.
When adding PI in the described prescription, except proportioning changes to some extent, do not influence manufacture method of the present invention, promptly all the same with aforesaid technological requirement, described drawing process, pre-oxidation process and carbonization technique feature do not change yet.
Provide specific embodiment below:
Embodiment 1:
(1) casting solution preparing process: select for use dimethylacetylamide as solvent, add polyacrylonitrile, itself and dimethylacetylamide weight ratio are 12: 88 (being that PAN concentration is 12%), add polymethyl methacrylate, polyvinylpyrrolidone again; Polyacrylonitrile and polymethyl methacrylate, polyvinylpyrrolidone percentage by weight are 80: 10: 10, and dissolving down at 70 ℃ becomes the homogeneous phase casting solution;
(2) spinning technique: spin hollow-fibre membrane with made casting solution, water is coagulating bath, and spinning temperature is 45 ℃;
(3) drawing process: behind spinning technique, the hollow-fibre membrane that spins out is stretched, regulate the rotating speed of godet, the control draw ratio is 1;
(4) aftertreatment technology: being 40% glycerine water solution with percentage by weight soaked 24 hours the hollow-fibre membrane of spinning, and airing is taken out in the back, carries out processed;
(5) pre-oxidation process: the hollow-fibre membrane of gained is packed in the carbide furnace, carry out pre-oxidation treatment, heating rate is 2 ℃/min, and temperature is raised to 240 ℃ from 25 ℃, is incubated 2 hours;
(6) carbonization technique: behind pre-oxidation process, logical high pure nitrogen continues to heat up, and heating rate is 8 ℃/min, is warming up to 1000 ℃, be incubated 1 hour, reduce to room temperature after, the taking-up hollow-fibre membrane, get final product polyacrylonitrile-based hollow carbon fiber film of the present invention.
After measured, the molecular cut off of polyacrylonitrile-based hollow carbon fiber film of the present invention is 50,000, and porosity is 55%, and under the 0.1MPa operating pressure, water flux is 150l/m
2H belongs to typical liquid phase separation film.
Embodiment 2:
(1) casting solution preparing process: casting solution PAN concentration ratio is 14.5: 85.5; Add polyimides; Polyacrylonitrile, polymethyl methacrylate, polyimides, polyvinylpyrrolidone weight ratio are 75: 5: 10: 10, and surplus with embodiment 1;
(2) spinning technique: with embodiment 1;
(3) drawing process: the control draw ratio is 1.5 times, and is surplus with embodiment 1;
(4) aftertreatment technology: with embodiment 1;
(5) pre-oxidation process: heating rate is 5 ℃/min, and temperature is raised to 250 ℃ from 25 ℃, is incubated 1 hour; Surplus with embodiment 1
(7) carbonization technique: be warming up to 850 ℃ again, heating rate is 10 ℃/min, is incubated 1.5 hours, and is surplus same
Embodiment 1.
After measured, polyacrylonitrile-based hollow carbon fiber retaining molecular weight of the present invention is 100,000, and porosity is 65%, and under the 0.1MPa operating pressure, water flux is 200l/m
2H belongs to typical liquid phase separation film.
Embodiment 3:
(1) casting solution preparing process: PAN, PMMA, PI, PVP percentage by weight are 70: 5: 15: 10; The PAN concentration ratio is 18: 82, and is surplus with embodiment 2;
(2) spinning technique: with embodiment 1;
(3) drawing process: the control draw ratio is 3, and is surplus with embodiment 1;
(4) aftertreatment technology: with embodiment 1;
(5) pre-oxidation process: heating rate is 8 ℃/min, and temperature is raised to 300 ℃ from 25 ℃, is incubated 0.5 hour, and is surplus with embodiment 1;
(6) carbonization technique: be warming up to 750 ℃ again, heating rate is 10 ℃/min, is incubated 3 hours, and is surplus with embodiment 2.
After measured, the molecular cut off of polyacrylonitrile-based hollow carbon fiber film of the present invention is 150,000, and its porosity is 60%, and under the 0.1MPa operating pressure, flux is 160l/m
2H belongs to typical liquid phase separation film.
Claims (7)
1. polyacrylonitrile-based hollow carbon fiber film is characterized in that its percentage by weight prescription is:
Polyacrylonitrile 70-80%;
Polymethyl methacrylate 5-15%;
Polyvinylpyrrolidone 5-15%.
2. polyacrylonitrile-based hollow carbon fiber film according to claim 1 is characterized in that also comprising in the described prescription polyimides, and its percentage by weight prescription is:
Polyacrylonitrile 70-80%;
Polymethyl methacrylate 5-10%;
Polyvinylpyrrolidone 5-10%;
Polyimides 1-15%.
3. the manufacture method of polyacrylonitrile-based hollow carbon fiber film according to claim 1, comprise casting solution preparing process, spinning technique, drawing process, aftertreatment technology, pre-oxidation process and carbonization technique successively, it is characterized in that the temperature in the described pre-oxidation process is 240-300 ℃, programming rate is 2-8 ℃/minute; Be incubated 0.5-2 hour; Continue then to heat up, carry out described carbonization technique, carburizing temperature is 750-1000 ℃, and programming rate is 8-15 ℃/minute; Be incubated 1-3 hour.
4. the manufacture method of polyacrylonitrile-based hollow carbon fiber film according to claim 2, comprise casting solution preparing process, spinning technique, drawing process, aftertreatment technology, pre-oxidation process and carbonization technique successively, it is characterized in that the temperature in the described pre-oxidation process is 240-300 ℃, programming rate is 2-8 ℃/minute; Be incubated 0.5-2 hour; Continue then to heat up, carry out described carbonization technique, carburizing temperature is 750-1000 ℃, and programming rate is 8-15 ℃/minute; Be incubated 1-3 hour.
5. according to the manufacture method of claim 3 or 4 described polyacrylonitrile-based hollow carbon fiber films, the draw ratio that it is characterized in that described drawing process is 1-3 times.
6. according to the manufacture method of claim 3 or 4 described polyacrylonitrile-based hollow carbon fiber films, it is characterized in that the casting solution PAN concentration in the described casting solution preparing process is 12-18%.
7. the manufacture method of polyacrylonitrile-based hollow carbon fiber film according to claim 5 is characterized in that the casting solution PAN concentration in the described casting solution preparing process is 12-18%.
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