CN1388286A - Comprehensive roller printing and dyeing process - Google Patents
Comprehensive roller printing and dyeing process Download PDFInfo
- Publication number
- CN1388286A CN1388286A CN 01113013 CN01113013A CN1388286A CN 1388286 A CN1388286 A CN 1388286A CN 01113013 CN01113013 CN 01113013 CN 01113013 A CN01113013 A CN 01113013A CN 1388286 A CN1388286 A CN 1388286A
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- grey cloth
- dyestuff
- printing
- cloth
- spray
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Abstract
The present invention relates to fabric printing and dying process. Grey cloth is first tie dyed continuously to form base color and then spray printed with regular pattern. By means of the combination of dyeing and spray printing, the printed cloth is in Ouluola style and has no starved area. The product has integrated effect of outstanding pattern and successive stratification.
Description
The printing and dyeing that the present invention relates to a kind of fabric are handled, and are specially adapted to the stamp processing of single, double layer woollen blanket the inside, mat, mattress.
At present fabric stamp processing adopt following two kinds of methods usually:
1. single back spraying impression method: the method is for directly to stamp colored type at the back side of grey cloth by jet printing appts.Its shortcoming is: because jet printing appts is a colored type of controlling spray printing by shower nozzle, so can not all stamp color to the view picture grey cloth on grey cloth, must stays blank in the centre, thereby colored type is seemed good-looking inadequately (as shown in Figure 2).
2. the single dyeing process that connects: the method is that grey cloth directly stamps single a kind of color with the dyestuff that modulates in advance in padding groove on the view picture grey cloth.Its shortcoming is: because this kind processing method has just stamped single a kind of color on grey cloth, thereby make colored type lack variation, lack stereovision (as shown in Figure 3).
And the Euro of doing draws style to be meant near the arctic, the South Pole day optical phenomenon of the aerial beauty that occurs, by the taking a shower sunshine curtain of green partially yellow, blue look of Shi Erxiang, the time and present the aurora of colored ribbon shape and be referred to as the Euro and draw.
Purpose of the present invention is exactly to be to make the color of printing and dyeing on grey cloth can reach the style that draw the Euro by the method that dyeing and spray printing combine, and the phenomenon that shows money or valuables one carries unintentionally in the middle of on grey cloth, can not occurring, level and the beyond thought multicolour and the dim sense of outstanding flower type.
For achieving the above object, comprehensive roller printing and dyeing process of the present invention includes following manufacturing procedure: (1) step operation is the grey cloth preliminary treatment, its objective is the dust, the Impurity removal that make on the grey cloth, makes the grey cloth tension.(2) step operation is pad dyeing, at first with the pad dyeing in the mangle groove of pretreated grey cloth, then by horizontal two rolls so that dyestuff further is penetrated in the fiber, wherein, the padding liquor tapping is adopted manually and the liquid level automatic control is finished by liquid delivery pump, the dyestuff that uses is cation dyes, because of the cation dyes positively charged, can with the fiber ions binding, painted of band acidic groups, sulfonic group or Sheep's-parsley ketone group.(3) step operation is a spray printing, and the grey cloth that is about to after the pad dyeing imports the jet printing appts spray printing.(4) step operation is oven dry, and the grey cloth that is about to after the spray-painting imports oven dry in the steam chest, and what make grey cloth adheres to abundant expanded combination of dyestuff and set.(5) step operation is cropping, is organized into finished product.
The present invention has not only eliminated the defective that the spray printing production of the single back side stays white too much grade to cause on whole grey cloth breadth, and from the whole structure of product, has more given prominence to level and the beyond thought multicolour and the dim sense of colored type.In addition with printing machine on the back side stamp processed compare the continuity of the more apparent colored type of its advantage and high speed (speed can double).And reduced the time in the process of its production, saved production cost.Therefore no matter from the effect of product or the economic benefit that be produced, all far better than single spray printing processing and back side stamp from whole production technology.
Description of drawings:
Fig. 1 is a process flow diagram of the present invention;
Fig. 2 is for adopting the fabric design sketch of single back spraying impression method;
Fig. 3 is for adopting the single fabric design sketch that connects dyeing process;
Fig. 4 is for adopting the fabric design sketch of comprehensive roller printing and dyeing method.
Embodiment to comprehensive roller printing and dyeing process of the present invention is described further below in conjunction with accompanying drawing:
Equipment of the present invention dyes for connecting, the spray printing combination machine, and this machine is mainly formed (as shown in Figure 1) by entering cloth rack 1, dust exhaust apparatus 2, J type heap cloth case 3, mangle groove 4, horizontal two rolls 5, jet printing appts 6, accent liquid device, dyestuff supply pump, liquid pump pressure regulator valve, air pressure regulator, electrical control cabinet, live-roller, steam chest, plaiting apparatus etc.The total flow process of this technology be grey cloth → entering cloth rack 1 → dust exhaust apparatus 2 → J type heap cloth case 3 → tight cloth devices → → dust catcher → pad dyeing groove 4 → (accent liquid device) → horizontal two rolls, 5 → jet printing appts, 6 → linear velocity adjuster → steam chest → mobile plaiting apparatus.Its concrete operation is as follows:
First step operation is grey cloth to be done early stage handle.Its concrete steps are: grey cloth → entering cloth rack → dust exhaust apparatus → J type heap cloth case → tight cloth device → dust catcher.By handling early stage, dust, impurity on the grey cloth are removed, and by the tight cloth of tight cloth device so that enter next process.
The second step operation is pad dyeing.Earlier through the pad dyeing of mangle groove, by the tight cloth of horizontal two rolls, dipping pigment fully is penetrated in the fiber through pretreated grey cloth then.Horizontal two rollers in this operation comprise master, passive roll, air pressure mechanism, pad groove, liquid level self-con-tained unit, truss and drive disk assembly.Main, passive roll diameter of roller is 30mm, is made by synthetic rubber (80 ° of hardness), and two rolls adopt bucket cylinder gas formula pressing mechanism for being horizontally disposed with, and stress on passive roll by lever, press to initiatively roll.Compressed-air actuated operating pressure is 1.0-5.0Kg/cm
2Padding groove adopts stainless sheet steel to make, some of the stainless steel driven rolls of the interior dress of groove diameter 100mm, grey cloth from top to bottom, can fully soak into, the about 200-250 liter of the capacity of groove pads the liquid level self-con-tained unit is housed in the groove, and automaticity is higher, both technological operation can be guaranteed, operator's labour intensity can be alleviated again.Transfer the liquid platform to be configured to padding liquor and the set accent liquid operating desk of spray printing liquid, it has 2 1500 liters, and 2 1000 liters are stirred liquid bucket and 1 electric control cabinet.Each dye liquor bucket all is furnished with mixer, water pipe, steam pipe and scale.The padding liquor tapping is adopted manually and the liquid level automatic control is finished by liquid delivery pump.The dyestuff that uses in this operation is cation dyes because the cation dyes positively charged, can with its fiber ions binding, painted of band acidic groups, sulfonic group or carvol.Therefore its vividness and color effect are very outstanding.
Use pigment:
MAXILON GOLD YELLOW GL 100%, 200%, 300%, 400% (the special chemical strain formula of CILE meeting
Society produces)
MAXILON GOLD RED GRL 100%, 200% (the special KCC of CILE produces)
ASTRAZON BLUE BRL 100%, 200% (DYSTAR Co., Ltd. produces paste)
Paste TH-01 Raman Pu Linduo (production of GRUNAU Co., Ltd.)
Auxiliary agent A T-08 dye leveller (Nicca Chemical Co., Ltd's production)
Tartaric acid PH stabilizing agent (Hangzhou Lin'an Jinlong Chemical Co.Ltd's production)
Three-procedure is a spray printing.Spray printing equipment mainly is made up of jet printing appts (spray printing gas-liquid spray gun, nozzle, lateral oscillation member etc.), master control regulator cubicle, adjustable liquor pump, woven hose, snorkel, gas control device etc.During work the speed of service definite value of grey cloth generally be set at 18-20 rice/minute; The isoparametric adjusting of distance of the speed of the time control of the position setting of the model of nozzle, the interval between nozzle, spray gun, the pressure of pump, the horizontal amplitude of oscillation, pneumatic action, the configuration of look liquid, swing, angle, grey cloth and the nozzle of nozzle will be decided according to the thickness of the colored type of producing, fabric, the factors such as degree of infiltration.The grey cloth penetration degree that this is is most important to the quality of the whole structure of product and generation, and it is that distance by pressure, grey cloth and the nozzle of the angle of the model of adjusting nozzle, nozzle, liquid pump realizes.
The 4th step operation is oven dry.Grey cloth is by above pad dyeing---and the workflow of spray printing imports in the steam chest, through the amplitude of oscillation device grey cloth that dyes spray is suspended on respectively on the interior shank of case, form long ring, 10-20cm is wanted at the interval of ring, shank slowly moves in case, through the decatize of 15-40 minute (97 ℃～103 ℃ of temperature), reach make grey cloth adhere to expanded fully combination of dyestuff and set, thereby make grey cloth that reliable dyefastness and vividness be arranged.
The 5th step operation is cropping, is organized into finished product.
Claims (2)
1. printing technology is drawn in a comprehensive Euro, and it includes following manufacturing procedure:
A. grey cloth preliminary treatment makes dust, Impurity removal on the grey cloth, makes the grey cloth tension;
B. with the pad dyeing in the mangle groove of pretreated grey cloth, then by horizontal two rolls so that dyestuff further is penetrated in the fiber;
C. will be grey cloth after the pad dyeing import the jet printing appts spray printing;
The grey cloth that d. will dye after the spray imports oven dry in the steam chest, and what make grey cloth adheres to abundant expanded combination of dyestuff and set;
E. cropping, arrangement.
2. printing technology is drawn in comprehensive Euro as claimed in claim 1, it is characterized in that: its prescription of padding liquor in the described mangle groove is: dyestuff, paste and auxiliary agent, and wherein dyestuff is cation dyes, auxiliary agent comprises dye leveller and Ph stabilizing agent.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB01113013XA CN1156628C (en) | 2001-05-28 | 2001-05-28 | Comprehensive roller printing and dyeing process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB01113013XA CN1156628C (en) | 2001-05-28 | 2001-05-28 | Comprehensive roller printing and dyeing process |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1388286A true CN1388286A (en) | 2003-01-01 |
| CN1156628C CN1156628C (en) | 2004-07-07 |
Family
ID=4659758
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB01113013XA Expired - Fee Related CN1156628C (en) | 2001-05-28 | 2001-05-28 | Comprehensive roller printing and dyeing process |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1156628C (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102704293A (en) * | 2012-01-19 | 2012-10-03 | 无锡市天然绿色纤维科技有限公司 | Cloud-pattern printed fabric production process |
| CN107641979A (en) * | 2016-07-21 | 2018-01-30 | 溧阳市东纺科技织物材料有限公司 | A kind of manufacture method of multilayer sub-percolation PLATE SCREAM PRINTING |
| CN114277516A (en) * | 2021-11-17 | 2022-04-05 | 连云港如年实业有限公司 | Intelligent continuous pad dyeing machine |
-
2001
- 2001-05-28 CN CNB01113013XA patent/CN1156628C/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102704293A (en) * | 2012-01-19 | 2012-10-03 | 无锡市天然绿色纤维科技有限公司 | Cloud-pattern printed fabric production process |
| CN102704293B (en) * | 2012-01-19 | 2014-05-07 | 无锡市天然绿色纤维科技有限公司 | Cloud-pattern printed fabric processing method |
| CN107641979A (en) * | 2016-07-21 | 2018-01-30 | 溧阳市东纺科技织物材料有限公司 | A kind of manufacture method of multilayer sub-percolation PLATE SCREAM PRINTING |
| CN114277516A (en) * | 2021-11-17 | 2022-04-05 | 连云港如年实业有限公司 | Intelligent continuous pad dyeing machine |
| CN114277516B (en) * | 2021-11-17 | 2024-02-09 | 连云港如年实业有限公司 | Intelligent continuous padding machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1156628C (en) | 2004-07-07 |
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| Date | Code | Title | Description |
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| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Ningbo Veken Elite Home Textile Co., Ltd. Assignor: Xingyang Zhedong (Ningbo) Wollen Blanket Co., Ltd. Contract fulfillment period: 2009.3.12 to 2015.3.12 contract change Contract record no.: 2009990000312 Denomination of invention: Comprehensive roller printing and dyeing process Granted publication date: 20040707 License type: Exclusive license Record date: 2009.4.15 |
|
| LIC | Patent licence contract for exploitation submitted for record |
Free format text: EXCLUSIVE LICENSE; TIME LIMIT OF IMPLEMENTING CONTACT: 2009.3.12 TO 2015.3.12; CHANGE OF CONTRACT Name of requester: NINGBO VEKEN HOME TEXTILE CO., LTD. Effective date: 20090415 |
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| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20040707 Termination date: 20140528 |