CN1386714A - 玻璃纤维表面处理剂 - Google Patents

玻璃纤维表面处理剂 Download PDF

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CN1386714A
CN1386714A CN01112966A CN01112966A CN1386714A CN 1386714 A CN1386714 A CN 1386714A CN 01112966 A CN01112966 A CN 01112966A CN 01112966 A CN01112966 A CN 01112966A CN 1386714 A CN1386714 A CN 1386714A
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agent
solvent
surface treating
membrane
polar solvent
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CN1211308C (zh
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梁培亮
孙学礼
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Liaoning Liaojie Technology Co., Ltd.
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Shanghai Genius Advanced Materials Group Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C25/00Surface treatment of fibres or filaments made from glass, minerals or slags
    • C03C25/10Coating
    • C03C25/24Coatings containing organic materials
    • C03C25/26Macromolecular compounds or prepolymers
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C25/00Surface treatment of fibres or filaments made from glass, minerals or slags
    • C03C25/10Coating
    • C03C25/24Coatings containing organic materials
    • C03C25/25Non-macromolecular compounds

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  • Chemical & Material Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

本发明涉及玻璃纤维表面处理剂,该处理剂各组分的重量百分比为:成膜剂0.5%~1%,偶联剂2.5%~3%,乳化剂0.2%~0.8%,溶剂95.2%~96.8%;所述的成膜剂为低极性或非极性物质,所述的偶联剂为硅烷类偶联剂,所述的乳化剂为烷基二苯醚类,所述的溶剂由非极性物质、弱极性物质和水组成。与现有技术相比,本发明可改善玻璃纤维的表面润湿效果,使玻璃纤维和非极性树脂基体达成良好结合。

Description

玻璃纤维表面处理剂
本发明涉及一种玻璃纤维表面处理剂,尤其涉及一种适用于增强非极性树脂的玻璃纤维表面处理剂。
玻璃纤维增强的树脂具有良好的力学、化学和热稳定性能,因而被广泛地应用于家电、汽车、化工等领域。在玻璃纤维增强的树脂中,非极性树脂占据了很大的份额,工业上使用较多的有聚乙烯(PE),聚丙烯(PP),聚苯乙烯等。玻璃纤维一般需要利用表面处理剂浸润之后再与树脂接触,这样可以增强玻璃纤维与树脂的粘结力,以保证所得到的复合材料的机械性能。为了和玻璃纤维有较好的结合,玻璃纤维的表面处理剂中通常会采用极性较大的成膜剂,如环氧树脂、聚氨酯、聚乙烯醇等。但是,这一类成膜剂由于极性较大,和非极性的树脂基体常常结合得比较差,需要在树脂基体内加入极性接枝物,比如在聚丙烯基体内加入聚丙烯接枝马来酸酐(PP-MAH)等。而这类接枝物因为接枝率较低,通常在3%以下,对树脂基体的极性增加幅度很有限。另一方面,接枝物的结晶度较低,分子量较小,往往会使树脂基体的机械性能和耐热性能有所下降。针对这一问题,目前采用的办法主要是改变处理剂的成膜剂成分,即加入非极性的成膜剂来处理增强非极性树脂的玻璃纤维,例如再用聚丙烯的低聚物接枝物作为成膜剂的主要成分。但非极性的成膜剂往往难以乳化,导致成膜剂的稳定性比较差。同时,由于低聚物接枝物中含有极性官能团,这必然对玻璃纤维和树脂的相容性产生负面影响。
本发明的目的就是为了克服上述现有技术存在的缺陷而提供一种可改善玻璃纤维的表面润湿效果,使玻璃纤维和非极性树脂基体达成良好结合的玻璃纤维表面处理剂。
本发明的目的可以通过以下技术方案来实现:一种玻璃纤维表面处理剂,该处理剂包括成膜剂、偶联剂、乳化剂和溶剂,其特点是,所述的处理剂各组分的重量百分比为:成膜剂0.5%~1%,偶联剂2.5%~3%,乳化剂0.2%~0.8%,溶剂95.2%~96.8%;所述的成膜剂为低极性或非极性物质,所述的偶联剂为硅烷类偶联剂,所述的乳化剂为烷基二苯醚类,所述的溶剂由非极性溶剂、弱极性溶剂和水组成。
所述的溶剂各组分的重量百分比为:非极性溶剂0.5%~1.5%,弱极性溶剂0.5%~2%,水97.5%~99%。
所述的溶剂中的非极性溶剂选自苯、甲苯、二甲苯、四氢呋喃中的一种或几种。
所述的溶剂中的弱极性溶剂为丙酮或乙醇。
所述的成膜剂为聚乙烯、聚丙烯的小分子蜡,或者是PP的粉料。
本发明的成膜剂在玻璃纤维表面直接与基体树脂接触,成膜剂对树脂的结合力直接影响到复合材料的力学性能。本发明采用的是极为常用的PE、PP的小分子蜡,如科来恩公司的PP lube。这些小分子蜡具有和PP、PE等非极性树脂相似的分子结构,所以与非极性树脂有着良好的界面结合。
非极性溶剂可以有效地溶解或溶胀低极性的成膜剂,溶解或溶胀后的低极性成膜剂在溶剂中分散形成稳定的乳液。弱极性溶剂与非极性溶剂及低极性成膜剂具有良好的相容性,同时在水中有较大的溶解量,从而可以促进乳液的稳定。本发明的溶剂可以将通常难以乳化的非极性物质乳化,因此,成膜剂也可以采用通常难以乳化的非极性物质。比如,可以在成膜剂中加入PP的粉料等,在加热条件下本发明中的溶剂可使其有效乳化。加热温度最好在45℃左右。
本发明还可加入一些通常难以乳化的过氧化物作为交联剂,如DCP等。这比通常添加液体过氧化物的方式有了更广的适用范围,这些过氧化物可以有效地加强玻璃纤维同成膜剂和基体的结合,并可以改善玻璃纤维增强材料的力学性能,过氧化物在处理剂中的重量百分比通常在0.1%~1%范围内。过氧化物不能和氨基类的偶联剂同时使用。
下面将结合实施例,对本发明作进一步说明:
实施例1
    甲苯                                      1%
    聚乙烯蜡                                  0.5%
    丙酮                                      0.5%
    烷基二苯醚二磺酸钠(DSB)                   0.2%
    乙烯基三(β-甲氧基乙氧基硅烷)  (A-172)    2.5%
    水                                        95.3%
以上配方在机械搅拌的情况下可以乳化,由以上处理剂处理过的玻璃纤维增强聚丙烯,所得复合材料通过拔出法测得的剪切强度为10.5MPa,未处理的玻璃纤维增强材料在同样条件下得到的剪切强度为5MPa.
实施例2
    二甲苯                                    1.1%
    聚丙烯粉料                                0.5%
    丙酮                                      0.6%
    烷基二苯醚二磺酸钠(DSB)                   0.3%
    烷基酚聚氧乙烯醚(OP)                      0.2%
    乙烯基三(β-甲氧基乙氧基硅烷)(A-172)      2.0%
    水                                        95.3%
以上配方在加热至60℃可以乳化,但需保持温度稳定,由以上配方处理剂处理过的玻璃纤维增强聚丙烯,所得复合材料通过拔出法测得的剪切强度可达13MPa。
实施例3
甲苯                                            0.8%
氧化聚乙烯                                      0.6%
乙醇                                            0.5%
烷基二苯醚二磺酸钠(DSB)                         0.25%
γ-(2,3-环氧丙氧基)丙基三甲基氧基硅烷(A-187)   1.5%
水                                              96.35%
以上配方在机械搅拌情况下可以乳化,由以上处理剂处理过的玻璃纤维增强聚丙烯,所得复合材料通过拔出法测得的剪切强度可达8MPa。

Claims (5)

1.一种玻璃纤维表面处理剂,该处理剂包括成膜剂、偶联剂、乳化剂和溶剂,其特征在于,所述的处理剂各组分的重量百分比为:成膜剂0.5%~1%,偶联剂2.5%~3%,乳化剂0.2%~0.8%,溶剂95.2%~96.8%;所述的成膜剂为低极性或非极性物质,所述的偶联剂为硅烷类偶联剂,所述的乳化剂为烷基二苯醚类,所述的溶剂由非极性溶剂、弱极性溶剂和水组成。
2.如权利要求1所述的玻璃纤维表面处理剂,其特征在于,所述的溶剂各组分的重量百分比为:非极性溶剂0.5%~1.5%,弱极性溶剂0.5%~2%,水97.5%~99%。
3.如权利要求1或2所述的玻璃纤维表面处理剂,其特征在于,所述的溶剂中的非极性溶剂选自苯、甲苯、二甲苯、四氢呋喃中的一种或几种。
4.如权利要求1或2所述的玻璃纤维表面处理剂,其特征在于,所述的溶剂中的弱极性溶剂为丙酮或乙醇。
5.如权利要求1所述的玻璃纤维表面处理剂,其特征在于,所述的成膜剂为聚乙烯、聚丙烯的小分子蜡,或者为聚丙烯的粉料。
CNB011129662A 2001-05-23 2001-05-23 玻璃纤维表面处理剂 Expired - Fee Related CN1211308C (zh)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100404451C (zh) * 2006-01-01 2008-07-23 中国化工建设总公司常州涂料化工研究院 用于玻璃纤维编织制品的水性涂料组合物
CN103772824A (zh) * 2014-01-24 2014-05-07 南通红石科技发展有限公司 一种低烟阻燃聚丙烯材料及其制备方法
CN110643161A (zh) * 2019-09-04 2020-01-03 天津金发新材料有限公司 一种聚碳酸酯组合物及其制备方法
CN111051602A (zh) * 2017-08-29 2020-04-21 三井化学株式会社 纤维收束剂、无机增强材料、树脂组合物及成型体
CN111410441A (zh) * 2020-04-28 2020-07-14 江苏绿材谷新材料科技发展有限公司 玄武岩纤维表面改性剂及表面改性的玄武岩纤维
CN113085227A (zh) * 2021-03-19 2021-07-09 南京联塑科技实业有限公司 一种新型玻纤增强复合中空壁缠绕管及其制备方法和应用

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100404451C (zh) * 2006-01-01 2008-07-23 中国化工建设总公司常州涂料化工研究院 用于玻璃纤维编织制品的水性涂料组合物
CN103772824A (zh) * 2014-01-24 2014-05-07 南通红石科技发展有限公司 一种低烟阻燃聚丙烯材料及其制备方法
CN103772824B (zh) * 2014-01-24 2016-01-20 南通红石科技发展有限公司 一种低烟阻燃聚丙烯材料及其制备方法
CN111051602A (zh) * 2017-08-29 2020-04-21 三井化学株式会社 纤维收束剂、无机增强材料、树脂组合物及成型体
CN110643161A (zh) * 2019-09-04 2020-01-03 天津金发新材料有限公司 一种聚碳酸酯组合物及其制备方法
CN110643161B (zh) * 2019-09-04 2022-02-25 天津金发新材料有限公司 一种聚碳酸酯组合物及其制备方法
CN111410441A (zh) * 2020-04-28 2020-07-14 江苏绿材谷新材料科技发展有限公司 玄武岩纤维表面改性剂及表面改性的玄武岩纤维
CN113085227A (zh) * 2021-03-19 2021-07-09 南京联塑科技实业有限公司 一种新型玻纤增强复合中空壁缠绕管及其制备方法和应用

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