CN1383089A - Work load regulating and supporting equipment - Google Patents
Work load regulating and supporting equipment Download PDFInfo
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- CN1383089A CN1383089A CN02116139A CN02116139A CN1383089A CN 1383089 A CN1383089 A CN 1383089A CN 02116139 A CN02116139 A CN 02116139A CN 02116139 A CN02116139 A CN 02116139A CN 1383089 A CN1383089 A CN 1383089A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
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Abstract
A load adjustment supporting device 1 is provided with a monitoring means and a load adjusting means 103, and connected through a network to a server 7 in which manufacture instruction data to a plurality of manufacturing devices, production result data indicating the production result of each manufacturing device, and operation data indicating the operating situation of each manufacturing device are stored. The monitoring means outputs monitoring information for supporting load adjustment based on any of the manufacture instruction data, production result data, or operation data, or all the data. Also, the load adjusting means 103 execute load adjustment by moving the manufacture instruction information to the specific manufacturing device included in the manufacture instruction data stored in the server as the manufacture instruction information to another specific manufacturing device.
Description
Technical field
The present invention relates to support to be used to adjust the operated system of the workload (load) that occurs between the equipment of a plurality of manufacturing sheathed wires.Specifically, the present invention relates to be used for Work load regulating and supporting equipment in the step support performance amount effectively adjustment operation of cutting sheathed wire.
Background technology
The sheathed wire that uses in automobile handles by cutting process, peeling usually and the crimping processing produces desirable length and desirable form by the rolling electric wire.During cutting process, the rolling electric wire cuts into predetermined length for each circuit.During peeling is handled, appoint one or both ends to be peelled off the insulation course of predetermined length from the electric wire that is cut.During crimping was handled, predetermined terminal was crimped on the electric wire of being removed the peel and appoints one or both ends.Then, after connector or shell be assemblied on the electric wire with connected terminal, electric wire was assembled on the delivery basis (per-vehicle basis), had finished predetermined sheathed wire (wire harness) thus.
Rolling sheathed wire production stage is relevant with proposing, before work, by so-called production instruction editing machine (editor) and the system that constitutes by personal computer (PC) substantially in the production instruction of having prepared to send to each manufacturing equipment away from the office of cleavable site.Data are stored in portable recording medium temporarily, floppy disk (FD) for example, and this medium is sent to the cutting process scene.Produce director data and be sent to the main operation control that constitutes by the personal computer of each manufacturing equipment that is connected to the scene of being installed in.According to producing director data, carry out with predetermined cuts and handle relevant processing.
Each perform region has so-called group leader or class monitor and group leader's (shift leader) production instruction and is responsible for (supervisor).Be responsible for the data of four relevant full group progresses of collection every day.According to the progress result, group leader or class monitor and group leader adjust production instruction works amount.
But as mentioned above, the data of relevant job schedule are collected in the correlation technique perform region such as the cutting process scene.Based on the progress data of collecting thus, group leader or class monitor and group leader adjust production instruction works amount.More particularly, in case the production instruction sequences of being prepared by office (order) has sent to the perform region, then the collection of aforementioned information and workload adjustment are basically by manually carrying out in the perform region.Subsequently, the person in charge of perform region, promptly group leader or class monitor and group leader must pay a large amount of effort and go to collect actual production or workload data.
Summary of the invention
Therefore, the present invention has considered that present circumstances and purpose are to provide a kind of Work load regulating and supporting equipment, and it is provided convenience for carrying out actual production data and workload adjustment in the perform region, and has effectively supported a large amount of labours' coordination.
According to an aspect of the present invention, a kind of Work load regulating and supporting equipment that is connected to server 7 by network is provided, the production director data of the relevant a plurality of manufacturing equipments of server stores, represent the actual production data of actual production of each manufacturing equipment and the service data of representing the mode of operation of each manufacturing equipment, and by the workload adjustment between the data support manufacturing equipment of application memory in server, this equipment comprises: monitoring arrangement, be used for according to producing director data, any perhaps exports the monitor message that is used for the adjustment of support performance amount according to all data in actual production data and the service data; And workload adjusting gear 103, be used for specifying the production command information of manufacturing equipment to influence the workload adjustment as relevant another by moving (move) relevant production command information that is included in the production director data that is stored in server of manufacturing equipment of specifying.
According to the present invention, Work load regulating and supporting equipment 1 comprises monitoring arrangement and workload adjusting gear.Workload is adjusted supportive device and is connected to server by network, the production director data of the relevant a plurality of manufacturing equipments of its storage, the actual production data of actual production of representing each manufacturing equipment and the service data of representing the mode of operation of each manufacturing equipment, and support workload adjustment between the manufacturing equipment by the data of application memory in server.Monitoring arrangement perhaps is used for the monitor message that the support performance amount is adjusted according to all data outputs according in production data, actual production data and the service data any.The workload adjusting gear specifies the production command information of manufacturing equipment to influence the workload adjustment by moving the relevant production command information of manufacturing equipment of specifying as relevant another, and the wherein said relevant production command information of manufacturing equipment of specifying is included in the production director data that is stored in server.In this way, Work load regulating and supporting equipment is connected to server by network.At any time, produce director data, relate to production data and service data is obtained easily.The monitor message that is used for the adjustment of support performance amount can be output.And then, the workload of workload adjusting gear between can mobile manufacturing equipment.
According to another aspect of the present invention, the production director data that is stored in the server comprises according to the manufacturing equipment classification and at the current production command file of current use, the urgent production command file that will use after current production command file and the ordinary production command file by using after urgent production command file.File is made up of the production instruction record of each batch (lot).The workload adjusting gear comprises source file appointment (specification) device, is used for specifying the urgent production command file of manufacturing equipment or normal fabrication order file to be appointed as the source that workload is adjusted; The file destination specified device is used for and will specifies the urgent production command file or the ordinary production command file of manufacturing equipment to be appointed as the target that is used for the workload adjustment; And mobile device, be used for the file by source file specified device or the appointment of file destination specified device is moved to target from the source.
According to the present invention, the source file specified device will specify the urgent production command file of manufacturing equipment or normal fabrication order file to be appointed as the source that workload is adjusted.The file destination specified device will specify the urgent production command file of manufacturing equipment or ordinary production command file to be appointed as the target that is used for the workload adjustment.Mobile device will move to target from the source by the file of source file specified device or the appointment of file destination specified device.Desirable file is specified by the source and has been assigned desirable right of priority, and file can move to desirable target.
According to another aspect of the present invention, the production director data that is stored in the server comprises according to the manufacturing equipment classification and at the current production command file of current use, the urgent production command file that will use after current production command file and the ordinary production command file by using after urgent production command file.File is made up of each production instruction record in batches.The workload adjusting gear comprises the file specified device, is used to specify the urgent production command file or the ordinary production command file that are included in the appointment manufacturing equipment in will be for the workload adjustment mobile batch; Specified device in batches is used for specifying the batch that is moved as being used for the source that workload is adjusted from being included in by the batch of the file of source file specified device appointment; The file destination specified device, the urgent production command file or the conduct of ordinary production command file that are used to specify appointed manufacturing equipment are used for the target that workload is adjusted; And mobile device, be used for the batch by the appointment of batch specified device is moved to file by the appointment of file destination specified device.
According to the present invention, the file specified device is specified urgent production command file or the ordinary production command file be included in the appointment manufacturing equipment in will be for the workload adjustment mobile batch.Specified device specifies the batch that is moved as being used for the source that workload is adjusted from being included in by the batch the file of source file specified device appointment in batches.The file destination specified device specifies the urgent production command file of appointed manufacturing equipment or the conduct of ordinary production command file to be used for the target that workload is adjusted.Mobile device will be moved to the file by the appointment of file destination specified device by the batch of batch specified device appointment.The invention that limits according to claim 3, in desirable file in batches from the source appointment, and the file of appointment thus can move to desirable target.
According to another aspect of the present invention, monitoring arrangement comprises the production status monitoring arrangement, is used for according to producing the monitor message of director data and actual production data output at the production operation expression progress status of each manufacturing equipment; And the residue number of spare parts monitoring arrangement that will produce, be used for from the monitor message of manufacturing schedule state output expression by the quantity of the residue part of each manufacturing equipment production.
According to the present invention, represent that the monitor message of the mode of operation of each manufacturing equipment is exported according to manufacturing schedule state and service data.Will be used for that workload adjusts in real time, True Data is obtained.
According to another aspect of the present invention, the mode of operation monitoring arrangement is used for the monitor message that the mode of operation of each manufacturing equipment is represented in according to manufacturing schedule state and service data output.
According to another aspect of the present invention, except the quantity of expression manufacturing schedule state and the residue part that will be produced by each manufacturing equipment, the monitor message of representing the mode of operation of each manufacturing equipment is to export according to the data that are stored in the server.
According to another aspect of the present invention, production status monitoring arrangement, the residue number of spare parts monitoring arrangement that will produce and mode of operation monitoring arrangement are exported monitor message on the display of personal computer.
According to the present invention, expression manufacturing schedule state, will be displayed on the display of personal computer by the monitor message of the mode of operation of the quantity of the residue part of each manufacturing equipment production and manufacturing equipment.Therefore, actual production shows on monitor and in mode intuitively at once.
According to another aspect of the present invention, each manufacturing equipment cuts sheathed wire according to producing director data, and is positioned in the cutting process scene that is used to carry out cutting operation.
According to the present invention, Work load regulating and supporting equipment is placed in the cutting process scene that is used to carry out cutting operation.Therefore, the operation that is used to monitor actual production and workload adjustment becomes for group leader who is responsible for the workload adjustment or class monitor and group leader and has made things convenient for.
Description of drawings
Fig. 1 is that the synoptic diagram according to the whole network of Work load regulating and supporting equipment of the present invention is used in explanation;
Fig. 2 is the block diagram of explanation according to the software arrangements of Work load regulating and supporting equipment of the present invention;
Fig. 3 is the process flow diagram of the processing operation of the relevant one embodiment of the present of invention of explanation;
Fig. 4 is the synoptic diagram that the production of explanation Work load regulating and supporting equipment monitors screen 1;
Fig. 5 is the synoptic diagram that the production of explanation Work load regulating and supporting equipment monitors screen 2;
Fig. 6 is the synoptic diagram of the operation monitoring screen 1 of explanation Work load regulating and supporting equipment;
Fig. 7 is the synoptic diagram of the operation monitoring screen 2 of explanation Work load regulating and supporting equipment;
Fig. 8 is the synoptic diagram of the residue number of spare parts screen that will produce of explanation Work load regulating and supporting equipment;
Fig. 9 is the synoptic diagram that the workload of explanation Work load regulating and supporting equipment is adjusted screen; And
Figure 10 is the synoptic diagram of the removable instruction chart screen of explanation Work load regulating and supporting equipment.
Embodiment
Hereinafter with reference to accompanying drawing realization model of the present invention is described.
Fig. 1 is that the synoptic diagram according to the whole network of Work load regulating and supporting equipment of the present invention is used in explanation.As shown in Figure 1, Work load regulating and supporting equipment 1, production instruction editing machine 5, production operation performance data collector 6, server 7, printer 8, operation control 9A and 9B and firm power (fixingforce) performance data collector 10 interconnect by known LAN circuit.According to description, Work load regulating and supporting equipment 1, production instruction editing machine 5, production operation performance data collector 6, server 7 and printer 8 all are placed in the office.Work load regulating and supporting equipment 1, operation control 9A and 9B and firm power performance data collector 10 are placed in the working site.In the working site, follow hard on inspection (inspection) after the cutting process and handle.
Work load regulating and supporting equipment 1 is to be made of the personal computer that is connected to server 7 by network basically.Work load regulating and supporting equipment 1 obtains the production director data of relevant a plurality of manufacturing equipments, the actual production data of actual production of representing each manufacturing equipment and the service data of representing the mode of operation of each manufacturing equipment from server 7, supports the workload adjustment that occurs between each manufacturing equipment thus.According to these data, Work load regulating and supporting equipment 1 shows on monitor, for example represents the production monitor screen of production status, and the residue sheathed wire that will produce monitors screen, and the operation monitoring screen of representing the mode of operation of each manufacturing equipment.These are shown as the workload adjustment and are responsible for and carry out the workload adjustment great help is provided.Work load regulating and supporting equipment 1 can be by the relevant variation of specifying the production director data of manufacturing equipment of indication, i.e. the variation of planning chart file (or planning chart and explanation thereof) or batch (lot) comes the adjusted production director data of preliminary work amount.Work load regulating and supporting equipment 1 is described with reference to Fig. 2 to Figure 10 later.For example, manufacturing equipment has been used to the automatic gas cutting machine device that each circuit cuts into the rolling electric wire predetermined length.The dozens of cutting machine is placed in the perform region.Only there are two manufacturing equipment A, B to be described to exemplary apparatus.In actual conditions, manufacturing equipment A or B are represented by the sequence number that the combination of " model (model) " and " machine number (machine number) " is formed.For example, first machine mould 5 is expressed as 501.In instructions full text, the sequence number of being made up of the combination of " model " and " machine number " is " machine number " by simple process usually.For example, first machine mould 5 mostly just is called as machine 501.
Because Work load regulating and supporting equipment 1 is placed in the cutting process scene of cutting sheathed wire, so this equipment can be very convenient with regard to the group leader that is responsible for as the workload adjustment or class monitor and group leader.Produce by real time monitoring in real time, and need adjust workload according to situation.
The host data 4 that is kept among the FD (floppy disk) is provided for the host terminal 3 that is connected to principal computer 2.Host data 4 is corresponding to former data of wire gauge (specification-of-electric-wire masterdata) and the former data of machine number (machine-number master data).Be deposited with in the former data of wire gauge is the production number of electric wire, the production number of terminal and their capability value.Although host data 4 also comprises the data of other type, omitted their description here.
The host data 4 that comprises this class data set is provided for produces instruction editing machine 5.Production instruction editing machine 5 mainly is made up of PC and is prepared or edit production schedule data or director data by obtaining host data 4.For example, produce the distribution that instruction editing machine 5 obtains host data and carries out machine number.Allocation result outputs to monitor, or sends to server 7 is produced instruction as expression planning chart file by the LAN circuit.Perhaps, the result can output to now in the FD that carry out the perform region.
Production operation performance data collector 6 is made of personal computer basically, and obtains from the actual production data and the operating performance data of Work load regulating and supporting equipment 1 output by server 7.Thus obtained actual production and operating performance are gathered, and the result who gathers prints by printer 8.Perhaps, print day or month report by printer 8 according to Machine Type.
Operation control 9A, 9B by server 7 obtain the productivity indexs according to order and on each monitor video data, provide instruction to the operator thus, perhaps control the operation of manufacturing equipment A and B.Operation control 9A, 9B can obtain to produce director data by using FD.
Firm power performance data collector 10 uses in checking processing.The firm power of the sheathed wire of making by cutting process is through the firm power test such as extension test.The firm power test result of each sheathed wire is collected and is printed by printer 8.Perhaps, the result of inspection sends to server 7.Firm power performance data collector 10 obtains from the data of Work load regulating and supporting equipment 1 output and from producing the data of instruction editing machine 5 outputs by server 7, takes this to obtain relevant data that will checked electric wire.Although thus obtained data are regarded as condition, search criteria Value Data still.Be presented on the monitor with the standard value of checking coupling.From the data storage of surveying instrument output in server 7 as performance data.
Next will the software arrangements of relevant embodiment according to Work load regulating and supporting equipment of the present invention be described.Fig. 2 is the block diagram of expression according to the software arrangements of the Work load regulating and supporting equipment of invention.As shown in Figure 2, the Work load regulating and supporting equipment residue sheathed wire monitoring arrangement 102, workload adjusting gear 103, mode of operation monitoring arrangement 104, actual production database preparation device 105 and the operating performance database preparation device 106 that comprise production status monitoring arrangement 101, will produce.
Production status monitoring arrangement 101 obtains the target date that assignment finishes for the sheathed wire of individual machine from planning chart file 111, and relevant assignment is to the information of the quantity of the predetermined sheathed wire of this machine.In addition, production status monitoring arrangement 101 obtains about the information by the current production status of sheathed wire of the quantity of the sheathed wire of each machine actual production and each machine from actual production file 112.And production status monitoring arrangement 101 is from the information of the quantity of the former data of processed in units quantity (number-of-unit-process master data) 121 acquisition units concerned processing, the information of the processing quantity that sheathed wire of promptly relevant production is required.The relevant information that belongs to the machine number that will be monitored group obtains from organizing former data (group master data) 122.The content of the former data 121 of processed in units quantity and the content of organizing former data 122 can change by the input operation of keyboard as required.From table 22 shown in Figure 5 as can be known, the quantity handled of the quantity of the quantity of the sheathed wire of the quantity of production status monitoring arrangement 101 display models of acquired information, machine number, production status, progress, the target date of finishing, predetermined sheathed wire, actual production, the residue sheathed wire that will produce, quantity that plan is handled, quantity that practical operation is handled and residue.At present, the specified machine progress data (machine-specific progress data) 132 that relates to all production of machinery progress datas (all-machine production progress data) 131 of all machines and be assigned to each machine is prepared, and the data storage of preparing thus is in hard disk.In this way, the quantity handled of the quantity handled of the quantity of the quantity of the quantity of the sheathed wire of the quantity of the sheathed wire of the production status of the machine number of the model of each manufacturing equipment, equipment, equipment, manufacturing schedule, the target date of finishing, plan, actual production, the residue sheathed wire that will produce, predetermined process, practical operation and residue is shown and exports according to the data that are stored in the server 7.Influence workload and adjust required real-time, True Data acquisition, the therefore workload adjustment that can more optimize with can having fault.
The residue sheathed wire monitoring arrangement 102 that will produce both can obtain all production of machinery progress datas 131, also can obtain specified machine progress data 132.As shown in Figure 8, the volume residual of the sheathed wire that will produce is that the basis is presented on the monitor with each machine.At present, information is stored in the volume residual data 141 of the sheathed wire that conduct will be produced in the hard disk.Therefore if the amount of cycles information of sheathed wire is obtainable, then information is kept in the hard disk, is shown and exports the quantity of the sheathed wire that will produce for each manufacturing equipment according to being stored in data in the server 7.Will be used to influence real-time, the acquisition of True Data non-fault ground, therefore the workload adjustment that can more optimize that workload is adjusted.
Except whole assignments give the target date that the relevant sheathed wire of each machine number finishes and the information of the quantity of the sheathed wire estimating to produce, workload adjusting gear 103 obtains relevantly to give the production number of terminal and the information of the quantity of the electric wire that will cut corresponding to production quantity in batches, product hierarchy, wire size, color, line length, assignment from planning chart file 111.In addition, workload adjusting gear 103 obtains the information of the quantity of the relevant residue sheathed wire that will produce corresponding to each machine number from the volume residual data 141 of the sheathed wire that will produce.The workload adjusting gear 103 of acquired information shows workload adjustment screen or removable instruction chart screen shown in Figure 10 shown in Figure 9.The selection of any one of display screen is based on the planning chart file or in batches whether passes through the workload adjustment and definite.Specifically, when adjusting through workload in batches, show removable instruction chart screen shown in Figure 10.The difference that workload is adjusted between screen and the removable instruction chart screen is described with reference to Fig. 3 and subsequent figure later.When the workload move that is used for each planning chart was transfused to by workload adjusting gear 103, relevant data corresponding to the project that is included in the whole production lots in the planning chart were stored in the hard disk as producing director data 151.Here, be basis when being transfused in batches when workload moves index with each, the data storage of the project of relevant each production lot corresponding to Figure 10 appointment in hard disk as removable director data 152.Produce the new production director data that director data 151 and removable director data 152 are used for preparing server 7.By the system data 123 through default, 103 acquisitions of workload adjusting gear comprise the former data 124 of machine number of the capability value of each machine, and these data are applied to the workload adjustment.The historical storage that workload adjusting gear 103 can be adjusted workload is adjusted historical data 153 as workload in hard disk.
From organizing former data 122, mode of operation monitoring arrangement 104 obtains the relevant information that relates to the machine number of the group that will be monitored.And mode of operation monitoring arrangement 104 is from the information of the operational label of the current operation status of each machine of the relevant expression of operational label (flag) file 113 acquisitions.Operational label is corresponding to different numerals, different character or different symbols, with the time-out (time-out of expression plan) that is used for distinguishing operation (expression normal running), plan and unexpected interruption (interruption that expression causes because of problem).Mode of operation monitoring arrangement 104 is basic calculation operating conditions, running time, unexpected break period, break period, off time, operating rate and the out of Memory of plan with each machine, and shows result of calculation on monitor.Like this, except the monitor message of the quantity of expression production status and the residue sheathed wire that will be produced by each manufacturing equipment, also output has the monitor message of the mode of operation of each manufacturing equipment of expression.Therefore, the workload adjustment of more optimizing becomes possibility.
Actual production database preparation device 105 receives the information of being prepared by the production status monitoring arrangement, and this information relates to the quantity that the quantity of the quantity of the sheathed wire of model, machine number, production status, progress status, the anticipated date of finishing, the quantity of estimating sheathed wire, actual production, the residue sheathed wire that will produce, quantity that plan is handled, quantity that practical operation is handled and residue are handled.This information offers server 7 after converting database to.Server 7 saves as actual production data 701 with this database.
Operating performance database preparation device 106 receives by the information of mode of operation monitoring arrangement 104 for each machine preparation, and this information relates to the running time, unexpected break period, break period, off time, operating rate and the out of Memory of plan.This information translation becomes database, and this database is sent to server 7.Server 7 saves as operating performance data 703 with this database.
As shown in Figure 2, Work load regulating and supporting equipment can also comprise form (form) printing equipment, is used for according to the volume residual data 141 of all production of machinery progress datas 131 of format print, specified machine progress data 132, the sheathed wire that will produce and produces director data 151 or workload is adjusted the details of historical data 153.
The operation of Work load regulating and supporting equipment is described now with reference to Fig. 3.Describe and operate relevant supervision example screens with reference to Fig. 4 to Figure 10.Fig. 3 is a process flow diagram of representing to handle according to an embodiment of the invention operation.The production that Fig. 4 shows Work load regulating and supporting equipment monitors screen 1, and Fig. 5 shows the production supervision screen 2 of Work load regulating and supporting equipment.Fig. 6 shows operation monitoring screen 1, and Fig. 7 shows operation monitoring screen 2.Fig. 8 represents that the residue number of spare parts that will produce monitors the synoptic diagram of screen.Fig. 9 is that the workload of Work load regulating and supporting equipment is adjusted screen, and Figure 10 is the synoptic diagram of the removable instruction chart screen of expression.
When stopping initial treatment by the power switch that touches Work load regulating and supporting equipment 1, in step S1 shown in Figure 3, the manufacturing schedule screen is shown.By the selection operation of relevant step S1A, any in the residue number of spare parts that will the produce supervision screen of the operation monitoring screen of the production of relevant step S1B supervision screen, relevant step S1C and relevant step S1D is shown.After the energized switch, the production that occurs relevant step S1B immediately according to the initial setting of system monitors the operation monitoring screen of screen or relevant step S1C.At step S2, determine whether to carry out the switching that workload is adjusted screen display.After determining that having carried out screen switches, handle proceeding to step S3 (when when step S2 has selected to be (YES)).The monitoring arrangement that step S1 limits corresponding to claim 1.The screen that appears in an embodiment in the subsequent treatment is assumed to be known screen based on form (windows-based).But the present invention is not limited to the form screen.
At first the production of describing relevant step S1B is monitored screen display.As shown in Figure 4 and Figure 5, produce supervision screen 1 or production and monitor that screen 2 is presented on the production supervision screen display of relevant step S1B.Two screens can carry out interchangeable switching by the button that will describe after triggering.After start-up system, make an immediate response and the supervision screen occurs producing in the initial setting of system.
That be presented at that the production shown in Fig. 4 monitors screen 1 central authorities is bar shaped Figure 21, and expression is corresponding to the quantity of the sheathed wire of the sheathed wire quantity of the plan of machine number (being model and sequence number) and actual production.Here, the sheathed wire quantity of the plan of each machine number is given in white bar chart and corresponding numeral 218 (for example, 4580) expression assignment thereof.In addition, solid (solid) bar chart and corresponding numeral 219 (for example, 0) thereof are shown.Shown in reference number 211, the sheathed wire quantity of actual production, the sheathed wire quantity of plan and the ratio between them are shown.Shown in reference number 212, the residue sheathed wire quantity that will produce is shown.As mentioned above, relevant assignment obtains from planning chart file 111 to the information of the sheathed wire quantity of the plan of each machine number.Relevant assignment obtains for the sheathed wire quantity of the actual production of each machine number from actual production file 112.The relevant information that will be monitored the machine number of group obtains from organize former data 122.Suppose that bar chart 218 and 219, ratio 211 and the residue sheathed wire quantity 212 of aforementioned quantity are calculated and is presented on the screen.It is that the operator is wishing that current screen proceeds to the button of using click when workload shown in Figure 9 is adjusted screen that workload is adjusted button 213.Button 214 is operator's buttons with clicks such as mouses when wishing termination.Equally, the operator clicks chart the Show Button 215 when wishing that current screen proceeds to production supervision screen 2 shown in Figure 5.The operator is wishing that current screen switches to the residue number of spare parts that will produce shown in Figure 8 and monitors that the screen time point hits the residue number of spare parts button 216 that will produce.One mark (mark) is assigned to the operation monitoring in the screen upper left corner subsequently, and the operator clicks and is included in OK button (not shown) in the button 214, current screen switches to operation monitoring screen 1 shown in Figure 6 (when when step S2 selects NO, and having shown that the mode of operation of relevant step S1A monitors) thus.
Detail of information shown in Fig. 4 is presented on the production supervision screen 2 shown in Figure 5 with the form of chart.The quantity that the quantity that being presented at what produce to monitor screen 2 central authorities with chart 22 form numerals is the sheathed wire quantity of model, machine number, production status, progress status, the anticipated date of finishing, expectation, the sheathed wire quantity of actual production, the residue sheathed wire quantity that will produce, plan is handled, the quantity that practical operation is handled and residue are handled.Ratio 221 between the sheathed wire quantity of actual production and the sheathed wire quantity of plan, and the residue sheathed wire quantity 212 that will produce corresponding to the ratio shown in Fig. 4 211 of the residue sheathed wire quantity 222 that will produce.As mentioned above, relevant assignment obtains from planning chart file 111 to the information of the sheathed wire quantity of the plan of each machine number.Relevant assignment obtains from actual production file 112 to the information of the sheathed wire quantity of the actual production of each machine.The information of the quantity that units concerned handle obtains from the former data 121 of processed in units quantity, and the relevant information that belongs to the machine number that will be monitored group obtains from organize former data 122.Thus obtained information, be the sheathed wire quantity of chart, model, machine number, production status, progress status, the anticipated date of finishing, expectation, and the project of from thus obtained information, calculating, be the quantity of state, progress, the quantity of plan processing, the residue sheathed wire quantity that will produce, plan processing and the quantity that residue is handled, all the form with chart is shown.Here, assignment produces the state that postpones for " X " expression of progress state region (field).If produce successfully, then symbol " O " appears in this zone.Workload is adjusted button 223 and is adjusted button 213 corresponding to workload, and workload is adjusted button 224 corresponding to workload adjustment button 214.The operator clicks graphic presentation button 225 when wishing that screen proceeds to production supervision screen 1 shown in Figure 4.One symbol is affixed on the operation monitoring of screen upper left corner appearance subsequently.When the operator clicked the OK button (not shown) be included in the button 224, current screen switched to operation monitoring screen 2 shown in Figure 7 (when selecting NO at step S2, and the mode of operation that has shown relevant step S1A is when monitoring).
In this way, according to the data that are stored in the server 7, represent that the monitor message of the manufacturing schedule state of each manufacturing equipment is shown at step S1B.Therefore, workload be can obtain influencing and required real-time, True Data adjusted.Monitor message is presented on the display of PC.Therefore, the progress status during production can be monitored immediately and intuitively.Here, step S1B is corresponding to the production status monitoring arrangement of claim 4 qualification.
To the operation monitoring screen display of relevant step S1C be described now.As shown in Figure 6 and Figure 7, operation monitoring screen 1 or operation monitoring screen 2 appear in the operation monitoring screen display of relevant step S1C.These two screens are by being interchangeable with the triggering of the button described subsequently.
That be presented at operation monitoring screen 1 central authorities shown in Figure 6 is bar shaped Figure 31, and expression is corresponding to the operating rate of machine number (being model and sequence number).More particularly, as mentioned above, from organize former data 122, obtain about belonging to the information that to be monitored the machine number of group.The information of the operational label of the current operation status of relevant each machine of expression obtains from operational label file 113.Calculate the operating rate of each machine, and the operating rate that calculates thus is shown with the form of bar chart.Shown in reference number 311, the sheathed wire quantity of actual production, the sheathed wire quantity of plan and the ratio between them thereof are presented at the top position of screen.In addition, the residue sheathed wire quantity 312 that will produce appears on the screen.Ratio 311 obtains from all manufacturing schedule data 131, perhaps remains sheathed wire quantity 312 and obtains from specified machine progress data 132.The operator clicks workload with mouse etc. and adjusts button 313 when wishing that workload that screen proceeds to Fig. 9 is adjusted screen.The operator uses click button 314 when wishing terminating operation.Equally, the operator clicks chart the Show Button 315 when wishing that screen proceeds to operation monitoring screen 2 shown in Figure 7.One symbol is affixed in the production supervision in the screen upper left corner subsequently.When the operator clicked the OK button (not shown) be included in the button 314, current screen switched to produce and monitors screen 1 when showing the production status of relevant step S1A (when having selected NO at step S2, and).
Detail of information shown in Figure 6 is presented in the operation monitoring screen 2 shown in Figure 7 with the diagrammatic form numeral.Quantity is handled in the quantity that the sheathed wire quantity of model, machine number, production status, progress status, the anticipated date of finishing, expectation, the sheathed wire quantity of actual production, the residue sheathed wire quantity that will produce, plan are handled, practical operation and residue is handled quantity is presented at operation monitoring screen 2 with chart 32 form numerals central authorities.As mentioned above, obtain from organize former data 122 about relating to the information that to be monitored the machine number of group.The information of the operational label of the current operation status of relevant each machine number of expression obtains from operational label file 113.For each machine, break period, off time and the operating rate of machine number, operating conditions, running time, unexpected break period, plan calculated and shown.The interruption of normal running, expectation and unexpected interruption are represented in the operation of describing in the mode of operation zone, the interruption of expectation and unexpected interruption respectively.Shown in reference number 321, the sheathed wire quantity of actual production, the sheathed wire quantity of expectation and the ratio between them thereof are presented at the screen top position.The residue sheathed wire quantity 322 that will produce is shown.These quantity equate with the quantity shown in Fig. 6, and omit the explanation to them here.The operator clicks graphic presentation button 325 when wishing that current screen switches to operation monitoring screen 1 shown in Figure 6.One symbol is affixed to subsequently in the production of the top-left position appearance of screen monitors.When the operator clicked the OK button (not shown) be included in the button 324, current screen switched to the production that occurs among Fig. 5 and monitors screen 2 (when clicking NO at step S2, and the production status that has shown relevant step S1A is when monitoring).
According to the data that are stored in the server 7, show the monitor message of the mode of operation of each manufacturing equipment of expression at step S1C.Therefore, can obtain to be used to influence real-time, the True Data that workload is adjusted.Because monitor message appears on the display of PC, so can be immediately and supervisory work state intuitively.Step S1C is corresponding to the mode of operation monitoring arrangement that limits in the claim 5.
The residue sheathed wire quantity that will produce that now description is appeared at step S1D monitors screen.At step S1D, demonstrate the residue sheathed wire quantity that to produce shown in Figure 8 and monitor screen.That be presented at that the residue sheathed wire quantity that will produce monitors center Screen is bar shaped Figure 41, and expression is corresponding to the residue sheathed wire quantity of machine number (model and sequence number).As the situation of other screen, what be presented at the screen top position is the sheathed wire quantity of actual production, the sheathed wire quantity and the ratio between them 411 thereof of plan.In addition, the residue sheathed wire quantity 412 that will produce occurs.Video data obtains from all production of machinery progress datas 131 or specified machine progress data 132.The operator adjusts button 413 with click workloads such as mouses when wishing that screen proceeds to workload adjustment screen shown in Figure 9.The operator adjusts button 414 with the click workload when wishing terminating operation.Equally, the operator clicks chart the Show Button 415 when hope comes digital displaying data with the bar chart form.The screen that shows corresponding to numeral shows as shown in Figure 5 in an identical manner, therefore omits being repeated in this description of screen.The production that appends to position, the upper left side appearance of screen when a symbol monitors, and when the operator clicks the OK button (not shown) that is included in the button 414, screen switches to production shown in Figure 4 and monitors screen 1 (when selecting NO at step S2, and the production status that has shown relevant step S1A is when monitoring).Equally, after a symbol appends to operation monitoring, and when the operator clicked the OK button be included in the button 414, current screen switched to operation monitoring screen 1 shown in Figure 6 (when having selected NO at step S2, and the mode of operation that has shown relevant step S1A is when monitoring).
At step S1D, expression is shown by the monitor message of the residue sheathed wire quantity that each manufacturing equipment will be produced.Here, obtain to influence workload reliably and adjust required real-time, True Data, monitor message is presented on the display of PC.Therefore, can be immediately and monitor the residue sheathed wire quantity that to produce intuitively.Here, step S1D is corresponding to the residue sheathed wire quantity monitoring arrangement that will produce.
At step S2, order switches to workload and adjusts screen display.At subsequent step S3, determine whether to come the adjustment of execution work amount based on each batch (per-lot) or based on each planning chart (per-plan-sheet-basis).More particularly, step S3 according on the form screen, whether clicked based on each in batches button or determine based on the button of each planning chart.Here, being confirmed as when button is during based on each in batches button, handles proceeding to the processing of relevant S4 to S8.When button is confirmed as handling and proceeding to step S9 to S11 when being button based on each planning chart.
At first will describe with each serves as that move on the basis in batches.At step S4, shown workload adjustment screen as shown in Figure 9.Bar shaped Figure 51 of the residue sheathed wire quantity that will produce corresponding to the expression of machine number (model and machine number) is presented at workload in the mode identical with mode shown in Figure 8 and adjusts center Screen.Video data obtains from the aforesaid residue sheathed wire incremental data 141 that will produce.Source machine holder specified portions 511, file destination specified portions 512, target machine holder specified portions 513 and source file specified portions 514 are arranged in the top position of screen.
File (or catalogue) 501,502,503 corresponding to each machine name ... on the hard disk of server 7, provide.For example, current production command file 503A, promptly produce command file 503B, the first subsequent file 503C, the second subsequent file 503D, the 3rd subsequent file 503E ... be stored in proper order in the file 503 corresponding to machine number 503 by this.These files are corresponding to aforesaid planning chart, and operation control 9A (being used for controlling machine 503) gives right of priority urgent file 501B, the first subsequent file 502C, the second subsequent file 503D, the 3rd subsequent file 503E from the file that is stored in file 503 subsequently ..., thus according to operating by the production instruction of representation of file.These files also are applied to corresponding in the file that remains machine 501 and 502.
Current production command file 503A is the file of the production instruction of the current progress of expression, and can not move in principle.Thereby current production command file 503A is protected not removable.Here, the first subsequent file 503C, the second subsequent file 503D and the 3rd subsequent file 503E are corresponding to the ordinary production command file that limits in claim 2 and 3.
As shown in Figure 9, in source machine file specified portions 511, import the folder name that will move step S5 operator, and the filename that input will be moved in file destination specified portions 512.And the folder name that the operator will move is input to destination folder specified portions 513, and the file that will move is input to file destination specified portions 514.In described example, has a part of workload of occurring on the machine 503 of the residue sheathed wire that will produce of maximum quantity (promptly, the urgent command file 503B that produces) is assigned to the machine 506 (that is, promptly producing command file) of the residue sheathed wire that will produce with minimum number.Input operation is by finishing such as group leader or class monitor and group leader.In input operation, the operator can be by monitoring the details that shows on the details that shows on the screen and Fig. 6 and the operation monitoring screen shown in Figure 7 with reference to Fig. 4 and production shown in Figure 5, and input service amount is more accurately switched.
Here, moving with each is that carry out on the basis in batches, and therefore provides instruction index button 515B in the upper-right position of screen.Instruct index button 515B to be used for the batch that will move from the urgent production command file 503B selection of input.Button 515B is used for current screen is switched to removable instruction chart screen shown in Figure 10.When operator's click commands index button 515B, handle proceeding to step S6.The operator turns back at hope cancellation screen and with screen and clicks the button 516 that provides in position, screen bottom right when production shown in Figure 4 monitors screen 1, as cancel button.Here, step S5 is corresponding to the file specified device and the source file specified device of claim 3 qualification.
At step S6, show removable instruction chart screen shown in Figure 10.Show by obtain relevant information from planning chart file 111 by the video data of reference number 61 indication corresponding to production quantity, type, wire size, color, line length, the terminal sequence number in batches and the number of electrical lines that will be cut.On screen, assume overall responsibility for numeral (outline number) and be illustrated in the scheduled operation that batch that step S7 will move shows by normal form and mark.Here, the batch quantity of marking is shown as move quantity 612 in the upper-right position of screen, and total quantity in batches is shown as the batch quantity 613 that will move in the upper-right position of screen.Here, step S7 is corresponding to specifying in batches.
At step S8, when the operator clicked the movable button 611 that the top-left position at screen occurs, the batch of marking moved in the file destination of the target machine file of step S5 input.Mobile details is stored in the removable director data 152 shown in Figure 2.The button 614 that provides in the position, bottom right of screen as cancel button, is equivalent to button shown in Figure 9 516.Here, step S8 is corresponding to the mobile device that limits in the claim 3.
In this way, in batches designated from the desirable file in source, and desirable right of priority given this batch, can be moved to desirable target like this.That is, become flexibly, can more optimize the workload adjustment thus based on each workload adjustment in batches.
At step S9, the wherein selected and execution based on moving of each planning chart is similar to the workload that appears among the step S4 and adjusts screen, and screen as shown in Figure 9 is shown.Here, because selected based on the moving of each planning chart, so instruction index button 515A is not provided.Replace, movable button 515B appears at the upper-right position of screen.In others, screen display is similar to the screen display that integrating step S4 describes, and therefore omits its explanation.
At step S10, with the identical mode of the described mode of integrating step S5, the input of the folder name of the machine number that will move is in source machine file specified portions 511, and the machine number filename that will move is transfused in source file specified portions 512.The folder name of the machine number that the operator will move is input to target machine file 513, and the machine number filename that will move is input to file destination specified portions 514.Step S10 is corresponding to source file specified device and file destination specified device.
At step S11, when the operator clicked the movable button 515B of the upper-right position that appears at screen, file was moved to the file destination at the target machine file of step S10 input.The details that moves is stored in the production director data 151 shown in Figure 2.The operator repeats to select/mobile the processing, finishes until the adjustment of optimization work amount.Step S11 is corresponding to mobile device that claim 2 limited.And step S3 to S11 is corresponding to workload adjusting gear that claim 1 limited.In this way, the operator can be with file movement to the desirable target with desirable right of priority by specify desirable file from the source.Therefore, the adjustment of optimization work amount becomes possibility.
As described, according to the present invention, Work load regulating and supporting equipment is connected to server 7 by network.Therefore, produce director data, actual production data and service data and can easily obtain at any time, can export the monitor message that will be used for the adjustment of support performance amount thus.By workload adjusting gear 103, workload can move in the middle of manufacturing equipment.More particularly, the workload adjustment that consumes a large amount of manpowers is now operated supported.
Certainly, the present invention is not subjected to the restriction of the above embodiments.Under inspiration described above, can carry out many distortion and modification to the present invention.
Claims (7)
1. Work load regulating and supporting equipment that is connected to server by network, the production director data of the relevant a plurality of manufacturing equipments of this server stores, the actual production data of actual production of representing each manufacturing equipment and the service data of representing the mode of operation of each manufacturing equipment, and by the workload adjustment between the data support manufacturing equipment of application memory in server, this equipment comprises:
Monitoring arrangement is used for any according to production director data, actual production data and service data, perhaps exports according to all data to be used for the monitor message that the support performance amount is adjusted; And
The workload adjusting gear is used for specifying the production command information of manufacturing equipment to adjust workload by moving the relevant production command information that is included in the production director data that is stored in server of manufacturing equipment of specifying as relevant another.
2. Work load regulating and supporting equipment as claimed in claim 1 wherein is stored in production director data in the server and comprises according to the manufacturing equipment classification and at the current production command file of current use, the urgent production command file that will use current production command file after and the ordinary production command file that will use after urgent production command file; File instructs record to form by being used for each production in batches, and
Wherein the workload adjusting gear comprises:
The source file specified device is used for and will specifies the urgent production command file or the normal fabrication order file of manufacturing equipment to be appointed as the source that workload is adjusted;
The file destination specified device is used for and will specifies the urgent production command file or the ordinary production command file of manufacturing equipment to be appointed as the target that is used for the workload adjustment; And
Mobile device is used for the file by source file specified device or the appointment of file destination specified device is moved to target from the source.
3. Work load regulating and supporting equipment as claimed in claim 1 wherein is stored in production director data in the server and comprises according to the manufacturing equipment classification and at the current production command file of current use, the urgent production command file that will use current production command file after and the ordinary production command file that will use after urgent production command file; File is made up of each production instruction record in batches, and
The workload adjusting gear comprises:
The file specified device is used to specify the urgent production command file or the ordinary production command file that are included in the appointment manufacturing equipment in will be for the workload adjustment mobile batch;
Specified device in batches is used for specifying the batch that will be moved as being used for the source that workload is adjusted from be included in the batch by the file of source file specified device appointment;
The file destination specified device is used for and will specifies the urgent production command file or the ordinary production command file of manufacturing equipment to be appointed as the target that is used for the workload adjustment; And
Mobile device is used for the batch by the appointment of batch specified device is moved to file by the appointment of file destination specified device.
4. Work load regulating and supporting equipment as claimed in claim 2, wherein monitoring arrangement comprises:
The production status monitoring arrangement is used for according to producing the monitor message of director data and actual production data output at the production operation expression progress status of each manufacturing equipment; And
The residue number of spare parts monitoring arrangement that will produce is used for from the monitor message of manufacturing schedule state output expression by the quantity of the residue part of each manufacturing equipment production.
5. Work load regulating and supporting equipment as claimed in claim 4, wherein monitoring arrangement comprises:
The mode of operation monitoring arrangement is used for according to manufacturing schedule state and service data, the monitor message of the mode of operation of each manufacturing equipment of output expression.
6. Work load regulating and supporting equipment as claimed in claim 5, wherein production status monitoring arrangement, the residue number of spare parts monitoring arrangement that will produce and mode of operation monitoring arrangement are exported monitor message on the display of personal computer.
7. Work load regulating and supporting equipment as claimed in claim 1, wherein each manufacturing equipment cuts sheathed wire according to producing director data, and is positioned in the cutting process scene that is used to carry out cutting operation.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2001122642A JP2002318610A (en) | 2001-04-20 | 2001-04-20 | Load adjustment supporting device |
| JP122642/01 | 2001-04-20 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN1383089A true CN1383089A (en) | 2002-12-04 |
Family
ID=18972324
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN02116139A Pending CN1383089A (en) | 2001-04-20 | 2002-04-19 | Work load regulating and supporting equipment |
Country Status (4)
| Country | Link |
|---|---|
| JP (1) | JP2002318610A (en) |
| CN (1) | CN1383089A (en) |
| PT (1) | PT102765B (en) |
| SK (1) | SK5402002A3 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101268428B (en) * | 2005-09-22 | 2013-07-24 | 住友重机械工业株式会社 | Production status display and production status display method of molding machine |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP7228095B2 (en) | 2019-03-05 | 2023-02-24 | 株式会社プロテリアル | Wire harness manufacturing support device and manufacturing support method |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH11120248A (en) * | 1997-10-17 | 1999-04-30 | Furukawa Electric Co Ltd:The | System and method for scheduling production |
-
2001
- 2001-04-20 JP JP2001122642A patent/JP2002318610A/en not_active Abandoned
-
2002
- 2002-04-19 PT PT102765A patent/PT102765B/en unknown
- 2002-04-19 CN CN02116139A patent/CN1383089A/en active Pending
- 2002-04-19 SK SK540-2002A patent/SK5402002A3/en unknown
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101268428B (en) * | 2005-09-22 | 2013-07-24 | 住友重机械工业株式会社 | Production status display and production status display method of molding machine |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2002318610A (en) | 2002-10-31 |
| SK5402002A3 (en) | 2002-11-06 |
| PT102765A (en) | 2002-10-31 |
| PT102765B (en) | 2003-11-28 |
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