CN1382550A - Bar feeding method and bar feeder - Google Patents

Bar feeding method and bar feeder Download PDF

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Publication number
CN1382550A
CN1382550A CN 02106757 CN02106757A CN1382550A CN 1382550 A CN1382550 A CN 1382550A CN 02106757 CN02106757 CN 02106757 CN 02106757 A CN02106757 A CN 02106757A CN 1382550 A CN1382550 A CN 1382550A
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China
Prior art keywords
bar
charging
chuck
described charging
manipulator chuck
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Granted
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CN 02106757
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Chinese (zh)
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CN1223426C (en
Inventor
广泽清
伊藤隆三
佐藤宪治
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Ikuraseiki Seisakusho Co Ltd
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Ikuraseiki Seisakusho Co Ltd
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Abstract

The invention provides a bar-shape material feeding method by which the time required to feed bar-shape material s can be shortened and a machining operation for parts can be speeded up further. The bar-shape material feeding method for feeding bar-shape materials to a bar machine which carries out machining of parts while holding the materials by a pipe member arranged in a main spindle, comprises the step of inserting the first bar-shape material picked up from a material shelf into the pipe member by pushing the material from its rear side by means of a feeding wedge, the step of machining the first bar-shape material by the bar machine, the step of withdrawing the feeding wedge prior to the finish of machining of the first bar-shape material, and the step of feeding the first bar-shape material forward, via the second bar-shape material picked up from the material shelf, by pushing the second bar-shape material from its rear side by means of the feeding wedge.

Description

Bar conveying method and bar conveying machine
Technical field
The present invention relates to be used for bar conveying method and the bar conveying machine of bar to the bar processing machine supply.
Background technology
At present, be well-known with bar conveying to the bar processing machine of bar processing machines such as automatic lathe.Bar conveying machine has: material shelf, the bar before being used to keep processing; Guide rail is towards the straight extension of the main shaft of bar processing machine; Charging is top, moves forward and backward in guide rail, from rear pushing bar, bar is flowed to bar processing machine.
In order to adapt to a large amount of productions, in component processing, expect high speed more.The process velocity of parts is not only relevant with the process velocity of bar processing unit (plant), and the feed speed of the green wood that carries out with bar conveying machine is relevant, and the latter is the dead time that the processing of parts is not had contribution.
Summary of the invention
The objective of the invention is to, a kind of bar conveying method and bar conveying machine are provided, can shorten the bar conveying time, can realize the further high speed of component processing.
Above-mentioned purpose of the present invention can be realized by following bar conveying method, the utilization of described bar conveying method be equipped on that pipe fitting in the main shaft keeps bar and with bar conveying to the bar processing machine that carries out component processing, comprising: utilize that charging is top to be pushed away from first bar of material shelf taking-up and be inserted into operation in the described pipe fitting from the rear; Utilize described bar processing machine to process the operation of described first bar; Before the process finishing of described first bar, make the top operation that retreats of described charging; Utilize that described charging is top to be pushed away second bar that takes out from described material shelf and it is advanced from the rear, the operation of described first bar forwards being carried by described second bar.
In the present invention, make before the process finishing of first bar that charging is top to be retreated.Charging is top retreat after, first bar is kept by pipe fitting.Utilize that charging is top to be pushed away second bar and it is advanced from the rear, first bar is forwards carried by second bar.
According to the present invention, owing to utilize the top conveying of carrying out first bar by second bar of charging, so when the process finishing of first bar, next second bar that will process is located in its tight rear, the processing of next bar so can will begin in a minute, can eliminate the bar conveying waste of time, can enhance productivity.
Above-mentioned purpose of the present invention can be realized by following bar conveying machine, described bar conveying machine utilization be equipped on that pipe fitting in the main shaft keeps bar and with bar conveying to the bar processing machine that carries out component processing, has the control device that is used for the top and control operation of charging that bar is forwards pushed away, it is top that this control device is controlled described charging, make that described charging is top to be pushed away first bar that takes out from material shelf and be inserted in the described pipe fitting from the rear, make before the process finishing of described first bar that described charging is top to be retreated, make that described charging is top to be pushed away second bar that takes out from described material shelf and it is advanced from the rear, first bar is forwards carried by second bar.
Description of drawings
Fig. 1 is the bar conveying machine of present embodiment and the summary side elevation of bar processing machine, and the part bar processing machine of deciding what is right and what is wrong shows in the mode of the main shaft 30 that can see bar processing machine;
Fig. 2 (a)~Fig. 2 (e) is the summary process chart of action of the bar conveying machine of present embodiment;
Fig. 3 (a)~Fig. 2 (e) is the summary process chart of action of the bar conveying machine of present embodiment.
The specific embodiment
The embodiment of bar conveying machine of the present invention is described with reference to the accompanying drawings.
Fig. 1 is the bar conveying machine of present embodiment and the summary side elevation of bar processing machine, and the part bar processing machine of deciding what is right and what is wrong shows in the mode of the main shaft that can see bar processing machine;
In the present embodiment, bar processing machine 2 is main shaft fixed automatic lathes, and as shown in Figure 1, bar conveying machine 4 is configured in the rear of bar processing machine 2.Bar conveying machine 4 comprises: supporting structure 6; Guide rail 8 is by these supporting structure 6 supportings, with the main shaft 30 coaxial shapes extensions of bar processing machine 2; Material shelf 10 is arranged on the sidepiece of guide rail 8, the green wood before being used to keep processing; Bar unloading device 12 is used for taking out bar one by one and dropping among the guide rail 8 from material shelf 10; Charging is top 14, pushes away the bar that drops in the guide rail 8 from the rear and it is flowed to bar processing machine 2; Fastener 18 is used for keeping bar when bar is inserted the manipulator chuck that is located at the top front end of charging; Front-end detection device 20 detects the front position of the bar of being carried by charging top 14 in guide rail 8; Position detecting device or encoder 24 are used to detect the position of manipulator chuck 16; Control device 26 is used to control the action of various mechanisms.
Material shelf 10 is by constituting to a plurality of bar-shaped parts that extend with the direction of guide rail 8 quadratures, on bar-shaped parts with a plurality of green woods of direction mounting of guide rail 8 almost parallels.The bar of mounting on material shelf 10 utilizes the bar unloading device 12 that is made of index dial to take out one by one, and drops in the guide rail 8 from the side near guide rail 8.
Charging top 14 has bar-shaped main part and is located at the manipulator chuck 16 of the rear end main part front end, that be used to insert and control bar.As shown in Figure 1, the initial position of charging top 14 is positioned at the rearward end of guide rail 8.Fastener 18 is positioned at the place ahead of the charging that is in initial position top 14 as shown in Figure 1.Bar is utilized the place ahead that index dial drops into charging top 14 in the guide rail 8.About having certainly, fastener 18 controls the handle part of the rearward end that drops into the green wood in the guide rail 8.In addition, be provided with the front-end detection device 20 of the front position that is used to detect bar in the place ahead of the front end of the bar that drops into guide rail 8, near manipulator chuck 16, be provided with encoder 24.
Bar processing machine 2 has the main shaft 30 that work in-process rotates bar at a high speed.Be provided with the collet chuck chuck 32 that is used for controlling bar in bar processing in the place ahead of main shaft 30.Be provided with the cutter 34 that is used to process bar in the place ahead of collet chuck chuck 32, also be provided with the restraint device 36 that when beginning to process green wood, makes the bar location in collet chuck chuck 32 the place aheads.Restraint device 36 has the restriction platform 40 that is used to contact the limiting part 38 of bar front end face and can supports limiting part 38 movably forward and backward.
In main shaft 30, be provided with and be used for positively keeping bar, make it not vibrate the pipe fitting or the stationary pipes 42 of deflection during by main shaft 30 rotation.Stationary pipes 42 has the tube body 42 ' that extends in the scope of the in fact total length of main shaft 30 and the rearward end of being located at tube body 42 ' is the guide part 42 of the inlet of stationary pipes 42 ".In order to prevent the vibration of bar, the gap between the external diameter of bar and the internal diameter of tube body 42 ' will be set as far as possible for a short time.Therefore, the external diameter of the bar that process changes at every turn, and stationary pipes 42 all will be replaced by the stationary pipes of corresponding internal diameter.
The external diameter of manipulator chuck 16 is greater than the external diameter of bar, so can not put into tube body 42 '.And be located at the guide part 42 of the inlet of stationary pipes 42 " internal diameter greater than the external diameter of manipulator chuck, can receive the manipulator chuck.Guide part 42 " the length dimension of inner length direction be a bit larger tham can be by the maximum length of the parts of bar processing machine 2 processing.
Fig. 2 (a)~Fig. 2 (e) and Fig. 3 (a)~Fig. 3 (e) is the summary process chart of action of the bar conveying machine 4 of present embodiment.At this, only illustrate that charging is top, fastener, stationary pipes, collet chuck chuck and restraint device, other parts are omitted.
When making bar conveying machine 4 startings, first bar is taken out from material shelf 10 by index dial, drops into the place ahead of charging top 14 in the guide rail 8.Then, fastener 18 work shown in Fig. 2 (a), are controlled the rearward end of first bar by the handle part of fastener 18.Then, charging top 14 is near the first bar rearward end, and the rearward end of first bar is inserted among the manipulator chuck 16.
Shown in Fig. 2 (b), utilize charging top 14 that first bar is advanced, shown in Fig. 2 (c), by the leading section of first bar " guiding, insert in the stationary pipes 42, then, in the collet chuck chuck 32 of open state, insert logical in the front end.During this period, the position of manipulator chuck 16 is always detected by position detecting device or encoder 24.When the first bar front end face with after limiting part 38 contacts, collet chuck chuck 32 is closed (Fig. 2 (d)), though not shown,, restriction platform 40 is kept out of the way, the leading section of first bar is by cutter 34 processing of cut-offfing.
Then, controlling by manipulator chuck 16 under the state of the first bar rearward end, from the front end of first bar processing component constantly.In the component processing, bar utilizes the main shaft 30 of bar processing machine 2 with for example 8000 rev/mins high speed rotary speed rotation.When component processing finished, leading section just was cut off, and at this moment, just advance and be equivalent to the distance of part length in the position of manipulator chuck 16.Control device always according to the positional information of the manipulator chuck 16 that is detected by encoder 24, judges whether the manipulator chuck is in the guide part 42 that is located at stationary pipes 42 rearward end " among.
Be in guide part 42 in the position of judging manipulator chuck 16 " among the time, control device is reduced to for example 100 rev/mins low speed rotation speed with regard to the rotary speed that makes bar, and makes charging top 14 retreat (Fig. 2 (e)).In addition, under this state since the rearward end of bar and manipulator chuck 16 control position consistency, so be positioned at guide part 42 " among.Utilize encoder 24 to detect the backway of manipulator chuck 16, after detecting manipulator chuck 16 and having retreated the distance that is equivalent to its length, that is to say, fully after the bar rearward end is deviate from, make the rotary speed of main shaft 30 return former high speed rotary speed at manipulator chuck 16 by control device.In addition, retreating under the state that bar is controlled by collet chuck chuck 32 of manipulator chuck 16 carried out.
After initial position is returned in charging top 14, utilize index dial to take out second bar from material shelf 10, drop in the guide rail 8.The rearward end of second bar is controlled by fastener 18, and is approaching near charging top 14, makes the rearward end of second bar insert (Fig. 3 (a)) among the manipulator chuck 16.Second bar utilizes charging top 14 forwards to carry, and behind the position that arrives Fig. 3 (b), the position of front end is detected by front-end detection device 20.The front position of second bar after this, by control device by adding that by front-end detection device 20 detected front positions the forward travel distance of encoder 24 detected manipulator chucks 16 detects.Second bar utilizes charging top 14 to be advanced further, and leading section is by guide part 42 " to the inside guiding, make the front end face of second bar contact (Fig. 3 (b)) with the rear end face of first bar.Whenever the component processing end of first bar, collet chuck chuck 32 is just opened, and utilizes charging top 14 forwards to carry first bar by second bar.
After the length formation of first bar can not be reprocessed the length of parts, open collet chuck chuck 32, restriction platform 40 is forwards kept out of the way, and surplus material is forwards released by charging top 14 by second bar, by the space discarded (Fig. 3 (d)) between collet chuck chuck 32 and the restriction platform 40.When judgement utilized control device with the position among the slotting logical collet chuck chuck 32 of the position arrival of the front end of detected second bar of said method, charging top 14 stopped.Because limiting part 38 is in retreating position, so can not second bar be stopped by limiting part 38, stops to make second bar to stop by making charging top 14.
Closing spring collet chuck chuck 32 makes restriction platform 40 return assigned position, and second bar utilizes charging top 14 to advance, and front end face contacts with limiting part 38 and is positioned.Carry out the processing of cut-offfing of the second bar leading section.Same with the operation shown in Fig. 2 (e) then, carry out the processing of second bar.Then, carry out the supply of third leg material, carry out the conveying of second bar by third leg material according to Fig. 3 (a)~Fig. 3 (d).Repeat above operation.
According to the present invention, the surplus material that utilizes second bar to release first bar carries out surplus material to be handled.Therefore, when handling surplus material, the leading section that is in second bar is inserted the state of logical collet chuck chuck 32, can begin the processing of second bar rapidly, can shorten the time of bar processing to greatest extent.
The rearward end of bar utilizes the manipulator chuck 16 of charging top 14 to control, and arrives the guide part 42 of the inlet of being located at stationary pipes 42 up to manipulator chuck 16 " in the position till.Therefore, during this period, can prevent the vibration of bar rearward end by the manipulator chuck, simultaneously, in this position, even charging top 14 retreats, the almost integral body of bar also folding and unfolding in stationary pipes 42, can utilize stationary pipes 42 to prevent vibration, so can in the whole process of bar processing, prevent the vibration of bar.
In addition, because manipulator chuck 16 arrives guide part 42 " in the position after retreat, so the rearward end of first bar is arranged in guide part 42 ".Therefore, when utilizing charging top 14 second bar to be advanced from the rear, the leading section of second bar utilizes guide part 42 " be directed to wherein, so can prevent the rearward end of first bar and the leading section dislocation of second bar, can promote first bar by second bar reliably.
And, control device always detects the position of the front end of second bar, when limiting part 38 being moved to utilize second bar to release the surplus material of first bar under the state of retreating position,, excessively advance so can prevent second bar because charging top 14 is stopped at assigned position.That is to say, because limiting part 38 is positioned at retreating position, so limiting part 38 can not make second bar stop, but, when control device judges that the front end of second bar arrives assigned position (for example inserting the position of logical collet chuck chuck 32), stop to prevent excessively advancing of second bar by making charging top 14.
And, charging top 14 is retreated, before the bar rearward end is extracted, make the rotary speed of bar decelerate to low speed rotation speed manipulator chuck 16, so can prevent to make their fierce vibrations because of recoil in the moment that the bar rearward end is separated with manipulator chuck 16 from the high speed rotary speed.
The invention is not restricted to the foregoing description, can carry out various changes in the invention scope that claims are put down in writing, these changes are also included within the scope of the present invention certainly.
For example,, it is desirable to, in charging top 14, be provided with manipulator chuck 16, control the rearward end of bar by manipulator chuck 16 in order to prevent the vibration of bar.But from the viewpoint of time of shortening component processing, manipulator chuck 16 is not essential, for example, only utilizes the rear end face of the top 14 push rod materials of charging it forwards to be carried passable yet.Especially, under situation about using than the stub material, when being inserted into stationary pipes 42, bar almost whole by the situation of folding and unfolding under, just do not need to control bar with manipulator chuck 16.
In the above-described embodiments, be provided with the stationary pipes 42 of not rotating with main shaft as pipe fitting in main shaft 30, still, pipe fitting also can be the interior pipe that for example rotates with main shaft.
In addition, in the above-described embodiments, when the rearward end of bar is extracted manipulator chuck 16, reduce the rotary speed of bar, but also can under the state of keeping the high speed rotary speed, carry out.
According to the present invention, a kind of bar conveying machine can be provided, it can shorten the service time of bar, realizes the further high speed of component processing.

Claims (8)

1, a kind of bar conveying method, utilization be equipped on that pipe fitting in the main shaft keeps bar and with bar conveying to the bar processing machine that carries out component processing, it is characterized in that, comprising: utilize that charging is top to be pushed away first bar that takes out from material shelf and be inserted into operation in the described pipe fitting from the rear; Utilize described bar processing machine to process the operation of described first bar; Before the process finishing of described first bar, make the top operation that retreats of described charging; Utilize that described charging is top to be pushed away second bar that takes out from described material shelf and it is advanced from the rear, the operation of described first bar forwards being carried by described second bar.
2, bar conveying method as claimed in claim 1 is characterized in that, also comprises: utilize that described charging is top to push away described second bar, forwards release the surplus material of described first bar by this second bar, thereby carry out the operation that surplus material is handled.
3, bar conveying method as claimed in claim 1 or 2, it is characterized in that, the manipulator chuck that described charging is top to have the rearward end that is used to control bar, described pipe fitting comprise that internal diameter is less than the tube body of the external diameter of described manipulator chuck be located at the guide part with the internal diameter that can receive described manipulator chuck of this tube body rearward end; In top the retreating in the operation of described charging, described charging retreats behind the top position among the described manipulator chuck of arrival is received in described guide part.
As each described bar conveying method of claim 1~3, it is characterized in that 4, described charging is top to have a manipulator chuck that is used to control the bar rearward end,
Described method also is included in the operation that makes the rotary speed deceleration that makes bar when described charging is top to be retreated.
5, a kind of bar conveying machine, utilization be equipped on that pipe fitting in the main shaft keeps bar and with bar conveying to the bar processing machine that carries out component processing, it is characterized in that, has the control device that is used for the top and control action of charging that bar is forwards pushed away, it is top that this control device is controlled described charging, make that described charging is top to be pushed away first bar that takes out from material shelf and be inserted in the described pipe fitting from the rear, make before the process finishing of described first bar that described charging is top to be retreated, make that described charging is top to be pushed away second bar that takes out from described material shelf and it is advanced from the rear, first bar is forwards carried by second bar.
6, bar conveying machine as claimed in claim 5 is characterized in that, it is top to control described charging by described control device, makes it push away described second bar from the rear, forwards releases the surplus material of described first bar by this second bar.
7, as claim 5 or 6 described bar conveying machines, it is characterized in that, the manipulator chuck that described charging is top to have the rearward end that is used to control bar, described pipe fitting comprise that internal diameter is less than the tube body of the external diameter of described manipulator chuck be located at the guide part with the internal diameter that can receive described manipulator chuck of this tube body rearward end; Described control device retreats after making the top position among the described manipulator chuck of the top arrival of described charging is received in described guide part of described charging.
As each described bar conveying machine of claim 5~7, it is characterized in that 8, described charging is top to have a manipulator chuck that is used to control the bar rearward end, described control device slows down the rotary speed of bar when making that described charging is top to be retreated.
CN 02106757 2001-04-20 2002-03-06 Bar feeding method and bar feeder Expired - Lifetime CN1223426C (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP123438/01 2001-04-20
JP2001123438A JP3723465B2 (en) 2001-04-20 2001-04-20 Bar supply method and bar supply machine

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Publication Number Publication Date
CN1382550A true CN1382550A (en) 2002-12-04
CN1223426C CN1223426C (en) 2005-10-19

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102665974A (en) * 2009-10-01 2012-09-12 西铁城控股株式会社 Stock feeding apparatus
CN103659418A (en) * 2013-05-24 2014-03-26 成都众山科技有限公司 Automatic feeding mechanism
CN104162685A (en) * 2013-05-20 2014-11-26 贵阳坤格科技有限公司 Automatic separation method and device of automatic lathe parts and chips
CN104470660A (en) * 2012-06-22 2015-03-25 库奇乔瓦尼公司 Apparatus for feeding bars to a machine tool
CN104439292A (en) * 2014-12-01 2015-03-25 中核(天津)科技发展有限公司 Automatic pulling device
TWI496652B (en) * 2009-07-09 2015-08-21 Citizen Holdings Co Ltd Processing materials and holding institutions

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102962716B (en) * 2012-11-16 2015-05-20 宝鸡市晋旺达机械设备有限公司 Automatic blank-locking and blank-pulling forming machine

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI496652B (en) * 2009-07-09 2015-08-21 Citizen Holdings Co Ltd Processing materials and holding institutions
CN102665974A (en) * 2009-10-01 2012-09-12 西铁城控股株式会社 Stock feeding apparatus
CN102665974B (en) * 2009-10-01 2015-03-04 西铁城控股株式会社 Stock feeding apparatus and processing system
CN104470660A (en) * 2012-06-22 2015-03-25 库奇乔瓦尼公司 Apparatus for feeding bars to a machine tool
CN104162685A (en) * 2013-05-20 2014-11-26 贵阳坤格科技有限公司 Automatic separation method and device of automatic lathe parts and chips
CN103659418A (en) * 2013-05-24 2014-03-26 成都众山科技有限公司 Automatic feeding mechanism
CN104439292A (en) * 2014-12-01 2015-03-25 中核(天津)科技发展有限公司 Automatic pulling device

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JP2002321104A (en) 2002-11-05
CN1223426C (en) 2005-10-19
JP3723465B2 (en) 2005-12-07

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