Traditional coating mostly is solvent-borne type, wherein contains a large amount of organic solvents more, the also normal organic solvent diluting that adds during use, and these solvents evaporate in construction in the atmosphere, and harmful and contaminate environment causes the danger of fire in addition to health of human body.Along with countries in the world environmental requirement increasingly stringent, the friendly type coating of development environment is trend of the times with replace solvents type coating.The solvent-borne type alkyd varnish occupies suitable proportion with its excellent comprehensive performances in the traditional coating field always.Sound along with the raising of people's environmental consciousness and national environmental protection rules, develop can replace solvents type alkyd paint Water-borne alkyd coating be the striving direction of coating industry always.This has wherein experienced following three phases:
Fs is with the solvent-borne type alkyd emulsification with emulsifying agent.This method is owing to add the influence of emulsifying agent, has that paint film poor water resistance, stability of emulsion are bad, many drawbacks such as film-forming properties and ornamental difference.
Subordinate phase is that some hydrophilic radicals such as polyether segment, carboxyl etc. are introduced in the pure acid molecule, is scattered in to form water-dilutable alkyd in the alkaline aqueous solution under solubility promoter helps.There are shortcomings such as emulsion viscosity height, paint film poor water resistance, organic solvent content height in this method.
Exactly because above two kinds of methods exist the drawback that itself can't overcome, people now just are being devoted to the development of third generation aqueous alkide resin, the i.e. emulsion of nucleocapsid structure, self-emulsifying.This emulsion is not owing to add emulsifying agent, overcome to add the shortcoming that emulsifying agent causes; Because of its emulsion particle is a nucleocapsid structure, the whole acid number of resin is lower and need not add solubility promoter, has overcome s-generation alkyd institute some shortcomings of inherent again.For example, Austria dimension Novartis Co.,Ltd develops water-based acrylic acid modified alcoholic acid enamel paint (AT9400711), it is to get copolymer A with unsaturated fatty acids and vinylformic acid mix monomer such as methacrylic acid, (methyl) polyalkylene glycol acrylate ester, other (methyl) vinylformic acid (ester) or vinyl monomer through radical polymerization respectively, get polymer B with unsaturated fatty acids, polyvalent alcohol, diprotic acid, the acid of (polynary) ring-type through esterification, make both reactions obtain the acrylic acid modified alkyd resin that acid number is 25-70 again, 80% methacrylic acid that derives from the copolymer A of its acid number.This resin is neutralized, adds the water stirring with alkali get final product self-emulsifying, obtain the acrylic modified alkyd emulsion.With this emulsion is that base-material can prepare acrylic modified alkyd enamel paint, is used for the protection and the decoration of various metallic surfaces.This invention advantage is an emulsion mechanical stability height, can grind jointly with color stuffing, has simplified the system lacquer craftwork.Coating application performance, wet film levelling property are better, and the paint film physical strength is higher.One of shortcoming is that the unsaturated fatty acids less to originate, that price is higher is that raw material and resin preparation process are complicated, and raw material sources are limited, and production cost is higher.It two is to contain the stronger polyethers of wetting ability (polyoxyethylene) group in the resin, influences the water tolerance of paint film.It three is that big (median size>200nm), gloss of film is on the low side for emulsion particle diameter.
For overcoming the shortcoming of existing Water-borne alkyd coating, the present invention develops a kind of acrylic acid modified alkyd resin nanoemulsions of nuclear-shell structure, particle size of emulsion is little of 10-100nm, with this emulsion is that base-material cooperates the water-based acrylic acid modified alcoholic acid enamel paint of making high gloss, high-decoration with pigment, auxiliary agent, its workability, from dryness, paint film physical strength, the ornamental level that all reaches the solvent-borne type synthetic enamel.
Enforcement of the present invention not only has remarkable economic efficiency, and has the huge social benefit.For the technical progress of paint industry, the protection environment for human survival all has important meaning.
Technical scheme of the present invention comprises acrylic modified alkyd nanoemulsions and preparation method thereof and is enamel paint of base-material and preparation method thereof with this emulsion.
Acrylic modified alkyd nanoemulsions preparating mechanism of the present invention is as follows: at first prepare siccative oil or semi-drying oil Synolac, earlier carry out alcoholysis reaction with siccative oil or semi-drying oil and polyvalent alcohol, add dibasic acid anhydride and eleostearic acid and alcoholysate again and carry out esterification, after reaching predetermined acid number and viscosity, cooling obtains Synolac.Drip the acrylic acid or the like mix monomer of predetermined acid number then, insulation reaction for some time, reach predetermined viscosity after, self-emulsifying is carried out in cooling in alkaline aqueous solution, promptly having made with the Synolac is nuclear, is the nanoemulsions of shell with the acrylic polymers.
Acrylic modified alkyd nanoemulsions provided by the invention can be synthetic by following prescription:
Weight part
Siccative oil or semi-drying oil 40-60
Polyvalent alcohol 10-20
Dibasic acid anhydride 20-40
Eleostearic acid 3-10
Acrylic monomer 20-40
Industrial soft water 125-250
Neutralizing agent 3-6
Catalyzer 0.01-0.05
Initiator 0.1-2.0
The preparation method of acrylic modified alkyd nanoemulsions is as follows: (1) adds 1 with siccative oil or semi-drying oil, polyvalent alcohol and the catalyzer of formula ratio
#Reaction vessel starts stirring, and logical nitrogen is warmed up to 230--260 ℃, and insulation reaction 1--2h when 95% ethanol tolerance is end-point of alcoholysis in the time of 1: 9, cools to 180--190 ℃ again.(2) dibasic acid anhydride, the eleostearic acid with formula ratio adds 1
#Reaction vessel, the backflow dimethylbenzene that adds 3-8 part is in 210--240 ℃ of following back flow reaction 3-5h.When viscosity reaches 4--6s or acid number and reaches 5--10mgKOH/g, stop heating, cool to 120--130 ℃, transfer to 2
#Reaction vessel.(3) by formula ratio acrylic monomer and initiator are mixed, enter the high-order groove that drips, under nitrogen protection, be added drop-wise to 2
#In the reaction vessel, drip time 2-3h, again in 100--130 ℃ of following insulation reaction 2-3h, when viscosity reaches 6-9s, cool to 70--80 ℃ standby.(4) industrial soft water, the neutralizing agent with formula ratio joins 3
#In the reaction vessel, open stirring, with 2
#Material in the reaction vessel transfers to 3
#In the reaction vessel, self-emulsifying 1--3h promptly obtains the acrylic modified alkyd nanoemulsions.
Above-mentioned siccative oil or semi-drying oil be selected from following one or more: oleum lini, synourin oil, soya-bean oil; Polyvalent alcohol be selected from following one or more: glycerine, tetramethylolmethane, TriMethylolPropane(TMP); Dibasic acid anhydride be selected from following one or more: phthalic anhydride, tetrahydrophthalic anhydride, maleic anhydride; Acrylic monomer comprise following one or more: vinylformic acid, methacrylic acid, butyl methacrylate, methyl methacrylate; Neutralizing agent be selected from following one or more: 2-amino-1-propyl alcohol, N-ethylmorpholine, N, N dimethylethanolamine, triethylamine; Industrial soft water is deionized water or distilled water, and the content that requires water-soluble substances wherein is less than 100ppm, and specific conductivity is less than 20 μ s/cm.Catalyzer is selected from plumbous oxide, lithium hydroxide or its mixture; It is fine that initiator is selected from benzoyl peroxide (BPO), lauroyl peroxide, azo 2 isobutyls.
The present invention utilizes the acrylic modified alkyd nanoemulsions of gained to make base-material to cooperate with pigment, auxiliary agent and make enamel paint, and its composition comprises:
Weight percent %
Acrylic modified alkyd nanoemulsions 40-80
Pigment 1-25
Auxiliary agent 0.5-5
Industrial soft water 5-20
Siccative 1-5
Neutralizing agent 0.1-0.5
The preparation method of this enamel paint is: (1) adds the industrial soft water and the auxiliary agent of metering in container, stirs evenly with adjustable high-speed dispersion machine (down together).(2) the acrylic modified alkyd nanoemulsions of the more than half amounts of adding stirs evenly.(3) add pigment, stir evenly.(4) be ground to fineness less than 50 μ m with ball mill or sand mill, get mill base.(5) in joining the lacquer container, add mill base, residual acrylic acid acid modified alcoholic nanoemulsions, siccative, stir evenly.(6) add neutralizing agent, the accent pH value is 8-9, filters, and gets finished product.
Aforesaid propylene acid acid modified alcoholic nanoemulsions is homemade, and solid part is 30-50%, and the optimum amount in coating is 60-80%.
Pigment is selected from red iron oxide, iron oxide black, iron oxide yellow, titanium dioxide, phthalocyanine blue, organic yellow, carbon black etc., and water-soluble substances content should be preferably less than 0.3% less than 0.5% in the pigment.Optimum amount in coating is 1-20%.
Described siccative is to be the emulsion of effective ingredient with cobalt naphthenate, zirconium naphthenate, calcium naphthenate, zinc naphthenate etc.;
Described auxiliary agent comprise following one or more: thickening material, dispersion agent, wetting agent, flow agent, defoamer, sanitas, mould inhibitor.Wherein thickening material is a caustic solubility ACRYLIC EMULSION class thickening material; Selecting for use because of pigment property of dispersion agent decided, for mineral dyes such as titanium dioxide, red iron oxides, sodium, ammonium, the amine salt of alkenyl monomer and unsaturated carboxylic acid and lipin polymer thereof can be adopted,, high-molecular block copolymer can be selected for use with close pigment group for pigment dyestuffs such as phthalocyanine blues; Wetting agent is selected polyether-modified alkynol for use, and the advantage of this wetting agent is significantly to reduce the dynamic and static surface tension of coating, and promotion dispersing of pigments and coating are wetting to ground.Flow agent is selected water polyacrylic acid or organic silicon modified by polyether type for use, and defoamer is an organic silicon modified by polyether.
Described neutralizing agent is the volatility organic amine, be selected from following one or more: monoethanolamine, 2-amino-1-propyl alcohol, N-ethylmorpholine, triethylamine, N.N dimethylethanolamine.
Compare with existing water alcohol acid enamel paint with traditional solvent-borne type synthetic enamel, this enamel paint has following advantage: 1. safe and convenient to use.This enamel paint is dispersion medium with water, does not contain solubility promoter, has improved construction environment, has avoided disaster hidden-trouble.2. good decorative property.The base-material of this enamel paint is the micro-nano emulsion of acrylic modified alkyd, and emulsion particle diameter is little, and median size has only 10-100nm, can prepare the enamel paint of high gloss, high-decoration.3. paint film property is good.The base-material of this enamel paint is the acrylic modified alkyd nanoemulsions of nucleocapsid structure, and its nuclear is for Synolac, shell is an acrylic resin, both kept Synolac good from dryness, good sticking power and snappiness, possess the weathering resistance of acrylic resin excellence again.4. these enamel paint raw material sources are wide, and cost is low, is convenient to large-scale promotion application.5. have a extensive future.The every index of this enamel paint has has all met or exceeded solvent-borne type synthetic enamel level, can replace the solvent-borne type synthetic enamel fully, good suitability be arranged aspect the decoration of verified this enamel paint steel and iron member in facilities such as train, automobile, boats and ships, bridge, pipeline, basin and the protection.