CN1374205A - 不变形的喷铸金属聚酯复合雕塑工艺及其制品 - Google Patents
不变形的喷铸金属聚酯复合雕塑工艺及其制品 Download PDFInfo
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- CN1374205A CN1374205A CN 01135913 CN01135913A CN1374205A CN 1374205 A CN1374205 A CN 1374205A CN 01135913 CN01135913 CN 01135913 CN 01135913 A CN01135913 A CN 01135913A CN 1374205 A CN1374205 A CN 1374205A
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- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 claims abstract description 3
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- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
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Abstract
本发明是不变形的喷铸金属聚酯复合雕塑工艺,制作时在雕塑模具内表面直接用喷枪进行高温熔融喷铸金属层,再加固聚酯复合层,自然固化脱模后即成一种表面纹理清晰、形态逼真、不会变形的喷铸金属聚酯复合雕塑,该雕塑克服了外喷金属雕塑存在的线条模糊、表面粗糙及浪费金属材耗能耗等缺点,雕塑模具可采用硅胶模、钢模、玻璃钢模、塑料模等,要求硅胶能承受金属高温熔融喷铸为度。喷铸的金属层一般为不锈钢、紫铜、黄铜、青铜、合金等,用于制造浮雕、圆雕以及建筑装璜装饰品。
Description
本发明是用喷铸金属和聚酯在雕塑模具中复合而成的雕塑工艺，主要用于制造浮雕、圆雕以及建筑装璜装饰等，分别喷铸成不锈钢、铜合金等金属表面层。
目前，我国在非金属表面喷铸金属工艺是用外喷的方法，即先制成非金属或聚酯复合雕塑载体，而后在该载体表面喷铸金属层，这样的雕塑存在以下缺点：(一)、由于在聚酯雕塑外表面喷金属后，金属层将雕塑造型线条不同程度的覆盖，造成雕塑中许多凹陷线消失，不少凸线模糊不清，产生变形，影响雕塑原作的纹饰机理和形状体态；(二)、因采用外喷方法金属粉粒四处飞溅，同时外喷的粗糙面又经打磨抛光，这样金属耗、能耗损失很大，使成本提高，影响推广应用价值；(三)、由于是表面外喷，手工操作难以把握尺寸均匀，又经多次打磨抛光后使聚酯雕塑表面金属层单薄不均，影响使用寿命；(四)、在聚酯雕塑表面喷铸铜层时，必须有过渡层处理，以防止载体的结焦、炭化和变形，因而成本大、工艺较繁。
针对上述存在的缺点，本发明提供一种不变形的喷铸金属聚酯复合雕塑工艺，克服了以上存在的缺点，其优点如下：(一)、由于在模具内部喷铸成的金属层使雕塑纹理清晰，形态逼真，不会造成外喷后所产生的线条模糊、有损原作的后果；(二)、不会造成外喷金属粉粒四处飞溅的现象，大大节省了铜材和能耗，降低了成本，防止了环境污染；(三)、使雕塑金属表层光洁不粗糙，避免了不必要的打磨，节约人力物力；(四)、因雕塑模具材质已能承受喷铸金属的高温，故可省略耐高温胶过渡层处理。
本发明提供的不变形喷铸金属聚酯复合雕塑工艺，主要原材料为线不锈钢、线铜(紫铜、黄铜、青铜等)、线合金、不饱和聚酯树脂和无机填料、纤维布、耐高温硅橡胶等，主要工具是特型喷枪，其制作过程如下：
<1>、制备雕塑模具：模具可分硅胶模、石膏模、金属模、玻璃钢模等。硅胶模以能承受喷铸金属高温的硅橡胶为模具材料，制备雕塑模具，使用前必须先清理模具上的油脂、污渍和尘埃。
<2>、喷铸金属层：先在雕塑内壁清刷一层透明树脂，接着在该表面喷或撒上小量金属粉，待稍固化后，采用氧乙炔焰线喷铸法进行高温熔融喷铸，形成一定厚度的金属层，一般为0.1-0.8mm，具体厚度根据雕塑的要求而定。
<3>、加固聚酯复合层，采用程育全首创的“仿玉雕工艺家具的制作方法(ZL93103285.7)”制备，即以合适的不饱和聚酯树脂、无机填料(石英粉、氧化铝粉、石灰粉等)、固化剂、促进剂、防老化剂等配方混合，室温下浇注于衬或不衬玻纤布的铜层内壁，经4-8小时固化成型。
<4>、脱模后处理：脱模即成一种具有金属表面效果，保持原作表面纹理不变的喷铸金属聚酯复合雕塑。个别缺陷如上述方法进行修补，也可着色和绿旧仿古等后处理。
以下结合附图对本发明作进一步说明：
图中1：制备雕塑模具
图中2：喷铸金属层
图中3：加固聚酯复合层
图中4：脱模后处理
图中1、2、3、4是指工艺制作程序
Claims (3)
1、不变形的喷铸金属聚酯复合雕塑工艺是先在硅胶雕塑模具内表面进行高温熔融喷铸金属层(不锈钢、紫铜、青铜、黄铜、合金等)，而后再加固聚酯复合层，形成线条纹理清晰、造型不变的喷铸金属聚酯复合雕塑，适用于浮雕、圆雕。
2、按权利要求1所述的不变形的喷铸金属聚酯复合雕塑，其特征在于先在雕塑模具内表面喷铸金属层，而后加固聚酯复合层，使雕塑线条纹理清晰，不会变形。
3、按权利要求书1所述，本发明工艺流程为：
①制备雕塑模具；②模内喷铸金属层；③加固聚酯复合层；④脱模后处理。
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| Application Number | Priority Date | Filing Date | Title |
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| CNB011359137A CN1304208C (zh) | 2001-10-17 | 2001-10-17 | 不变形的喷铸金属聚酯复合雕塑工艺及其制品 |
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| CNB011359137A CN1304208C (zh) | 2001-10-17 | 2001-10-17 | 不变形的喷铸金属聚酯复合雕塑工艺及其制品 |
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| CN1374205A true CN1374205A (zh) | 2002-10-16 |
| CN1304208C CN1304208C (zh) | 2007-03-14 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104439061A (zh) * | 2014-11-03 | 2015-03-25 | 狄飞 | 一种金属浮雕铸造方法 |
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| CN1026675C (zh) * | 1993-03-29 | 1994-11-23 | 程育全 | 仿玉雕工艺家具的制作方法 |
| CN1056630C (zh) * | 1996-11-06 | 2000-09-20 | 江苏九鼎集团股份有限公司 | 玻璃钢仿古制品的制造方法 |
| CN1283557A (zh) * | 1999-08-05 | 2001-02-14 | 宫殿 | 精密聚脂铸铜艺术品的生产工艺方法 |
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| CN104439061A (zh) * | 2014-11-03 | 2015-03-25 | 狄飞 | 一种金属浮雕铸造方法 |
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Assignee: Zhejiang Condor sculpture craft Group Co., Ltd. Assignor: Wu Yueli Contract fulfillment period: 2008.12.21 to 2018.12.20 contract change Contract record no.: 2009330000360 Denomination of invention: Making process and products of non-deformable sprayed metal-polyester composite sculptures Granted publication date: 20070314 License type: Exclusive license Record date: 2009.2.24 |
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