CN1343150A - Structural components and their manufacture - Google Patents
Structural components and their manufacture Download PDFInfo
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- CN1343150A CN1343150A CN 00805027 CN00805027A CN1343150A CN 1343150 A CN1343150 A CN 1343150A CN 00805027 CN00805027 CN 00805027 CN 00805027 A CN00805027 A CN 00805027A CN 1343150 A CN1343150 A CN 1343150A
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C3/00—Structural elongated elements designed for load-supporting
- E04C3/02—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces
- E04C3/04—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal
- E04C3/11—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal with non-parallel upper and lower edges, e.g. roof trusses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/74—Making other particular articles frames for openings, e.g. for windows, doors, handbags
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/02—Structures consisting primarily of load-supporting, block-shaped, or slab-shaped elements
- E04B1/08—Structures consisting primarily of load-supporting, block-shaped, or slab-shaped elements the elements consisting of metal
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C3/00—Structural elongated elements designed for load-supporting
- E04C3/02—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces
- E04C3/04—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal
- E04C3/08—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal with apertured web, e.g. with a web consisting of bar-like components; Honeycomb girders
- E04C3/09—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal with apertured web, e.g. with a web consisting of bar-like components; Honeycomb girders at least partly of bent or otherwise deformed strip- or sheet-like material
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C3/00—Structural elongated elements designed for load-supporting
- E04C3/38—Arched girders or portal frames
- E04C3/40—Arched girders or portal frames of metal
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- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/96—Corner joints or edge joints for windows, doors, or the like frames or wings
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C3/00—Structural elongated elements designed for load-supporting
- E04C3/02—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces
- E04C3/04—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal
- E04C2003/0404—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal beams, girders, or joists characterised by cross-sectional aspects
- E04C2003/0408—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal beams, girders, or joists characterised by cross-sectional aspects characterised by assembly or the cross-section
- E04C2003/0421—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal beams, girders, or joists characterised by cross-sectional aspects characterised by assembly or the cross-section comprising one single unitary part
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C3/00—Structural elongated elements designed for load-supporting
- E04C3/02—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces
- E04C3/04—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal
- E04C2003/0404—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal beams, girders, or joists characterised by cross-sectional aspects
- E04C2003/0426—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal beams, girders, or joists characterised by cross-sectional aspects characterised by material distribution in cross section
- E04C2003/0434—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal beams, girders, or joists characterised by cross-sectional aspects characterised by material distribution in cross section the open cross-section free of enclosed cavities
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C3/00—Structural elongated elements designed for load-supporting
- E04C3/02—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces
- E04C3/04—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal
- E04C2003/0404—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal beams, girders, or joists characterised by cross-sectional aspects
- E04C2003/0443—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal beams, girders, or joists characterised by cross-sectional aspects characterised by substantial shape of the cross-section
- E04C2003/0473—U- or C-shaped
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C3/00—Structural elongated elements designed for load-supporting
- E04C3/02—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces
- E04C3/04—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal
- E04C2003/0486—Truss like structures composed of separate truss elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C3/00—Structural elongated elements designed for load-supporting
- E04C3/02—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces
- E04C3/04—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal
- E04C2003/0486—Truss like structures composed of separate truss elements
- E04C2003/0491—Truss like structures composed of separate truss elements the truss elements being located in one single surface or in several parallel surfaces
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
- Joining Of Building Structures In Genera (AREA)
- Panels For Use In Building Construction (AREA)
- Rod-Shaped Construction Members (AREA)
Abstract
A continuous, cold rolled metal section for forming an n-sided closed frame is divided along its length by transverse aligned cuts (1, 2, 3) in longitudinally spaced pairs at its opposite sides respectively, the cuts dividing the section into the number of sides (6, 7, 8, 9) of the frame which are foldable relative to one another to form a predetermined angle of the frame, in use. The two end sides (6, 9) of the section have in their respective sides, which overlap on assembly of the frame, holes (4, 5) respectively which, when said two end sides are at the correct angle to one another in the assembled frame, are spaced linearly apart by a predetermined distance. In this way the required frame geometry can easily be achieved, assembly requiring only a simple reference tool (11; 13).
Description
The present invention relates to band and it is assembled into the method for framework/framework and plate.The invention still further relates to this plate and structural framing are assembled into used three-dimensional module in commercialization and the civil buildings industry.
Steel are a kind ofly to compare the construction material with many advantages with common materials such as brick, concrete cement and timber.These advantages comprise: non-flammable; Complete recuperability; Low waste in the construction; Point-device size; Low-down maintenance cost and extraordinary heat transfer and acoustic performance.But the application of steel is not restricted owing to the producer does not also have the process technology of fully developing this potential advantage with emulative price at present.In most of the cases, particularly in building industry, steel are still quite optionally expensive at present, and it mainly is used in its described advantage than in this expensive prior occasion.
One of potential advantage of steel is to shorten the delivery cycle of a building construction, and this is because many pre-assembled work are finished outside can be at the scene.Especially preassembled degree can be according to application and difference.This comprises from internal partition (not bearing load) is provided, to being provided at carrying plate and the construction module that links together on the scene.If desired, this mould certainly can be equipped with necessary decoration and interior arrangement fully, and places as a completed unit.
This plate is become by portion's section apparatus of one group of cold-press moulding usually with module, and portion's section of these cold-press mouldings is cut into certain length and links together (as by jam weld).In order to ensure these plates is that square and size are accurate, and they assemble on anchor clamps usually, and wherein these anchor clamps make each section location before fixing.For three-dimensional module, this anchor clamps are big and complicated.
One of major limitation of this steel frame system comes from the polytropy of design.This has caused the high cost of design and all has been the input of the costliness of special anchor clamps for each new design.These expenses have hindered the use of steel in many occasions, have seriously limited its potential market.
Therefore, can obtain very big advantage from a kind of production method that can greatly reduce required assembling hardware number.
To describe a kind of manufacture method of flexibility below, it makes the manufacturing of this plate and module not re-use the anchor clamps or the orientation tool of any complexity.For any specific plate design, required unique instrument no longer is special, and this has greatly reduced by a required input of design work in-process, and eliminates the delivery time relevant with its manufacturing.In addition, this method also will show as why not use anchor clamps and this plate is interconnected, and how can be with the very high complete three-dimensional structure of inherent strength assembling.
The key of simplifying is that modern portion section rolling equipment can finish punching and portion's section can be cut into certain-length with very high accuracy and repeatability.Like this, just may with in the utilizable certain geological information adding of assembling process portion section itself.These information can be the position of total length, punching of portion's section or position of required folding recess etc.
In a preferred embodiment, can make a kind of section, making does not need further step, only utilizes an angle or linear dimension to detect just can to allow the formation of the plate with prespecified geometric.(in fact, the number of required external parameter equals N and subtracts 3, and wherein N is the limit number of polygonal frame.Therefore, for rectangular frame commonly used in the building industry, only need one with reference to dimension.)
Below with reference to accompanying drawings, the present invention is illustrated with example, wherein:
Fig. 1 is the perspective diagram of a typical rectangular frame, the present invention's its processing method that strives for simplification in one embodiment;
Fig. 2 is a perspective view through the metal sections of cold-press moulding of the present invention;
Fig. 3 shows the form that portion's section among Fig. 2 is assembled into framework shown in Figure 1;
Fig. 4 is the exploded view in framework bight, and a reference tool that is used to detect the angle in this bight is wherein arranged;
Fig. 5 and Fig. 4 are similar, and a different reference tool is shown;
Fig. 6 is the exploded view of a section of another embodiment of the present invention;
Fig. 7 is that portion's section among folding Fig. 6 is to form the decomposition diagram of a framework;
Fig. 8 is the exploded view of another further embodiment of the present invention;
Fig. 9 is the perspective view of portion's section of the certain-length that Fig. 8 is shown of the form with the groove of lip ring edge;
Figure 10 is that groove section among the figure folding 9 is to form the decomposition diagram of framework;
Figure 11 is the exploded view of portion's section of another further embodiment of the present invention;
Figure 12 is that folding Figure 11 middle part is to form the decomposition diagram of framework;
Figure 13 and 14 is the another embodiment of the present invention corresponding to Fig. 9 and Figure 10;
Figure 15 illustrates to link together and forms the framework of the present invention of a bigger compound frame;
Figure 16 a and 16b illustrate the corresponding decomposition diagram of the method that said frame is connected;
Figure 17 is the perspective view of a module frame that is used on the building and assembles with of the present invention section;
Figure 18 is similar and the perspective view of the optional building frame of Figure 17;
Figure 19 and 20 is respectively the perspective view with the multi-form spandrel frame of of the present invention section assembling;
Figure 21 and 22 is respectively the perspective view with the difform framework of of the present invention section assembling;
The perspective view of Figure 23 and 24 beam that to be respectively portion's section in a core chamber of formation of the present invention and formed by the above-mentioned core chamber between two outer segments.
Generally speaking, sealing rectangular frame A as shown in Figure 1 can constitute with four independent part sections that are cut into certain-length.Each section all is inserted in the anchor clamps, and these anchor clamps are suitable for the particular design of plate to be produced.In when location, these sections are clamped in placely can to link together the end of these sections (welding, riveted joint).The effect of anchor clamps is to guarantee: 1) each section is located relative to one another to form the correct effective dimensions of framework, with 2) these sections contact with correct angle.
We know if having each section of precise length can accurately locate each other to form the pivot joint rectangular frame of a sealing, so only need to determine that an angle just can form the framework with accurate geometry shape.The invention describes and a kind ofly form the method for this framework in this mode, it has greatly simplified the process of building framework.This makes it possible to utilize modern portion section rolling equipment very accurately to cut punching in the operation of rolling.Therefore, in the process of rolling section, it is possible can embedding required whole necessary geological information of framework of formation with above-mentioned method.
These geological informations have two kinds of citation forms.At first, each continuous relative the other side of portion's section is accurately located, so that the linear dimension of framework is correct.The end of two planar portions sections linked together be not enough to accurately, firmly form the framework of required precision.
Provide the method for two kinds of location adjacent section below.First method is to make otch to the portion section, makes continuous portion's section with a joint connection that plays a part corresponding to the hinge on the summit of framework.The advantage of this method is that four continuous sections can be folded into a parallelogram with known circumferential length (like this, need wait to limit with the framework that forms a rectangle openend right angle) apace.A shortcoming of this method is that bigger framework is difficult to make the length of portion's section to equal the girth of framework.Second shortcoming is if the wider width of otch, articulate (thereby, framework) be coarse.The 3rd shortcoming is that for closed frame openend still needs some devices of accurately locating.
Second method is in the accurately punching of end near each single discrete section, makes these holes overlapping pinpoint the time.The advantage of this method is that each several part can be used for easily constructing big plate.The method in the hole that its shortcoming is need to use some pins to pass each corner connects to allow this parallelogram to next step of fixed angle.
Can form an accurate angle in two ways.At first be to use an angle template or anchor clamps.Next is if datum mark forms at distance corner known distance place, sets diagonal distance utilization between these datum marks so and colludes a strand law and determine angle.Use the shortcoming of template or anchor clamps need to be a big instrument to form an angle accurately.The advantage that femoral triangle shape is colluded in utilization is that datum mark can be the form in point-device hole of going out on portion's section in the operation of rolling.By moving this framework (its hole around joint or pin joint articulates), when matching with these holes, the linear tool of a known dimensions just can obtain a correct angle.Any error on the size of benchmark instrument all will become the error of drift angle.Degree of closeness between this sum of errors datum hole and drift angle is inversely proportional to.
The first method of location adjacent section is presented among Fig. 2, the continuous cold rolling portion section that one of them is single, and preferably metal has the length (having the small adjustment of stretching, extension possibility that is used for follow-up BENDING PROCESS) of the girth of the framework that equals to expect.The Duan Weisan of this bending in it to be formed leaves deposit and by being positioned at the relative both sides of slot part and extending to the paired otch 1,2 and 3 of base portion.At least two reference positions are formed on the form in hole 4,5 on the side of section 6,7,8,9 separately, in addition on two petiolarea ends 6 and 9 the side, rather than two adjacent sections.Utilize modern portion section rolling equipment, these otch and datum hole can very accurately be located.Therefore,, only need this section of bending as shown in Figure 3, make two datum marks separate with a certain absolute distance 10 in order to obtain required geometry.This can utilize, and the simplest reference tool 11 guarantees among Fig. 4, and this reference tool 11 has the pin 12 that separates with preset distance, and when section 6 during with 9 one-tenth 90 °, these two pins 12 are configured in the hole 4,5.Another kind of reference tool 13 can comprise angle and linear information, and as shown in Figure 5, it is used for the right angle corner of a framework.Certainly for other angles by instrument 11 or 13 settings, distance 10 no longer is by instrument and two hypotenuses that the leg of frame limits, and only is the 3rd limit.
The position of datum hole 4,5 on portion's section can be a function of framework girth, no matter make which type of design, the final distance 10 that ask in these two holes all is constant.This can all use same linear reference instrument 11 in all plate designs, thereby has shortened newly-designed delivery cycle.As hole 4 and 5, preferably form in (cold) operation of rolling with band formation portion's section or section (side), but this not necessarily in these reference positions, also can form in follow-up step.
Can change otch and be positioned at the design of bending part between section to hold many different interconnection techniques, portion's section shape and material thickness.The simplest design is the portion's section with flute profile or U-shaped cross section, cuts out otch at the either side of base portion, as shown in Figure 2.The size of otch should conscientiously be selected.If otch is too wide, then the position of bending is just indeterminate, but also will lose accuracy.If otch is too narrow, then bending is too tight, makes the groove side pile up, and can not obtain 90 ° turning.Also can design more satisfied otch.For example, the core of otch can be narrower with allow closely, accurate bending, and otch 14a can be angled in the zone of a side (Fig. 6), connects 14b to allow inclined-plane shown in Figure 7.This means that it is concordant connecting the surface, can provide good connection for various the application widely.But most of interconnection techniques need each section that certain lap is arranged, so the design of otch will be considered portion's section that material will form.For simple channel-shaped portion section, do not need to carry out any deposit and just can make folding the generation.But, if portion's section be " C " shape portion's section and have turned-back edge 15 (it has bigger load bearing capacity) in the groove both sides, then need to carry out the deposit shown in Fig. 8-10, the turned-back edge collision can not take place and carry out bending with permission portion section.
Can also be possible by the pressing lap line or along wanting the folded portions perforation to be beneficial to accurately also simple folding part section.But must be noted that, can not weaken this section, this will make the processing that forms the preceding element of a framework become difficult.
Influence the application of sheet material on plate for fear of the overlapping region that bending is turned, can make these zones 16 crooked so that they can be concordant with 12 as Figure 11.This can carry out on production line, also can carry out in an independent extrusion operation.
In the overlapping region of portion's section, can go out identical hole 17, when each section was bent into right angle (perhaps last section is exactly to straight), these holes were overlapping, shown in Figure 13 and 14.Except two overlapping holes, also can use the point of two printings or the hole of aiming at the point of a printing.So various suitable alignment devices can use.Have the plurality of optional method to fix the overlapping region, this selection depend on concrete application, required speed, expense and at the scene assembling still in factory-assembled.Possible interconnection technique comprises that welding (as the butt welding of mitered or the spot welding of lap), riveted joint are connected with the nail formula.In order to ensure the accuracy of maximum, the head of fastening means can conversion, makes in case one or more alignment pins that are positioned on the instrument pass two overlapping Kong Caike connects, and has also guaranteed the accuracy of single connection in addition.This tool assembly is extensible to make the function of reference that has linear and angle on its structure.When this assembly is used for connection procedure, record can be kept to an operation with being connected.Under an opposite extreme situations, the hole 4 and 5 at interval linearly among Fig. 4 and Fig. 5 can be positioned to make this to be spaced apart zero, and the reference with same form shown in Figure 13 and 14 then is provided.Like this, in fact, reference tool is the hole that rather than two pins pass two alignings.For the rectangular frame of A for example, its reference position, promptly the otch that the hole 4,5 on two adjacent section can be common with it makes distance 10 become the diagonal of framework fully at interval.Thereby hole 4,5 and different hole 17 overlap, and can replace them like this, for both are on active service with the location division section and form an accurate angle.
In general, the distance 10 that datum hole is 4,5 is big more, and attainable accuracy is high more.If should distance 10 be reduced to zero, the hole is overlapping shown in Figure 13 and 14, still might obtain desired geometry and without any need for reference tool.But the shortcoming of saving witness mark fully is to exist and loses accuracy, this be because, compare than the same error in the restricted publication of international news and commentary entitled distance with one, above-mentioned overlapping little error will cause the out-of-proportion error on the expected angle.Therefore, when assembling frame, can adopt the hole 4,5 of linear interval and the hole of aiming at 17.
Use the combination of automatic interconnection technique and auxiliary angle or linear reference, might use fully independently portion's section rather than the notion of this construction framework of folding band continuously.If need portion's section of dissimilar frameworks to be formed in using, this is very useful.But if remove arbitrary detent mechanism, material must be formed to reduce the free degree of system by a continuous band so.It should be noted that linear datum hole 4,5 preferably is positioned at the both ends section, unless have with the hole of closed-loop overlapping (other setting).Otherwise last link position is uncertain.Use overlapping hole to allow to become the reference dimension of plate leading diagonal in sealing connects, giving has great accuracy.
The notion of utilizing known datum mark to locate the adjacent sections of same framework can be extended to interconnecting that adjacent frame asks.One group of single framework can be joined together to form bigger framework shown in Figure 15 or more complicated three-dimensional module as shown in figure 17.Bigger framework can utilize said method to make, but adopt many have than small frame be easy to handle and design flexible advantage, that is to say that the wide variation of big frame design can utilize simple less standard card cage storehouse to obtain.
Usually, big frame and module itself needs big and complicated anchor clamps to be used for accurate installation.But, the branch framework in 18 holes, known accurate benchmark position (with screw or automatically locating pin, welding etc.) and element are arranged in order to the location by utilization, can not use any anchor clamps just can make up big and complicated structure fully.For example, by aiming at the punching of known location, plate or framework can be adjacent portion's section and extremely accurately locate, shown in Figure 16 a and 16b.This means in the building site and can lower specification requirement, and a large amount of plates and framework can be assembled into module easily.
This plate or frame set are dressed up modular form and are allowed more structure to carry out in the controling environment an of production equipment, rather than carry out in the building site.This means and shortened the delivery time, improved product quality.
The simplest method is to use many identical wallboard spares or framework, is connected with the ceiling plate with suitable base plate plate, as shown in figure 17.In this design, there is potential bad load to shift between adjacent plate or the framework 19,20 to stop the module distortion.This is a potential restriction in the design, because the distortion in the transport process between factory and scene can damage outside and inner configuration.
An improvement of this basic conception be to guarantee the plate on end face and ground or framework not with the plate or the frame alignment of wall, as shown in figure 18.This overlapping providing than the better structural intergrity of the design of front, because the effect of tiing a knot has been played in the end of each plate between the section of two plates, these two sections are connected in the end of this plate.Therefore, this prevents to twist plate.
But any given module both can make up (thereby, need be used for the anchor clamps of plate and these plates are assembled into the anchor clamps of module) by the conventional method of utilizing single section, or also can utilize to make and divide the embedded method of geometry of plate to make up.In fact, can further extend the assembling of the three-dimensional module that do not need to be beneficial to three-dimensional grips without the constructing technology of anchor clamps.By using reference opening or otch and the standard of facing that is connected plate, shown in Figure 16 a and 16b, guaranteed the accuracy of its position.If particularly use a mating holes and the instrument that is connected simultaneously, assembling process can be simplified more again.
Porose, otch, position folding and cutting can be the predefined function of whole module (or only being plate) size.To utilize as block length, highly, floor load (with the degree of depth of board section definitely) and horizontal Center Gap input parameters such as (, reducing the vertically distance between support) and the single design principle formulism that automatically produces all manufacturing parameters is possible in order to increase the stacking height of module.Thereby reduced the workload of required detailed design; Also reduced cost and delivery cycle in addition.
Another is extreme, greatly makes assembling process lower specification requirement owing to have, and it is possible that the module for the treatment of the complete form of assembling at the scene is provided.This complete form provides the portion's section that can assemble the composition plate easily and fast ready-madely and be assembled into the punching press in advance of module subsequently.One of restriction that portion's section is rolling is that often required than some the weak point portion section in the plate length of the minimum length of a cutting part section is long.Usually, manually cutting into shorter length by the length with standard portion section, to obtain the plate assembly be possible.This process is labor intensive and be easy to make mistakes very.But, in portion's section, insert accurate otch, it is possible making this section be separated into the length with preliminary dimension.Therefore, whole band has the length that is suitable for automatic cutting, but each section of portion's section can be cut off easily to form one group of single short section.Each section all dashes forming all essential geometry location holes of framework of expectation apace.If essential, mark in the operation of rolling, for each section, make each section after cutting off, have and can debate other production numbering, orientation etc.
Transport by this way, effectively supply can assemble fast in a large number as being useful module under disaster relief situation.The existing continuous portion section that is used to be folded into framework can be transported with little space, and the existing strip sections that is used to be cut into shorter length has also reduced the danger of losing or damaging to element.
Another complete form can be that advantageous embodiments is in the roof trusses supply side.A large amount of frameworks can portion's section form be placed on the rear portion of truck and keep flat packing on-the-spot folding and fixing to be used for.No matter be the simple spandrel frame 21a shown in Figure 19, or the double triangle framework 21b shown in Figure 20 with a middle part supporting strut, can suppose that predetermined articulated position just is enough to limit this geometry assembling by a single continuous portion section without reference tool.
Another example by the non-tetragonal framework that continuous portion section is made is a pentagon framework, and it is used for the assembling such as the small-scale structure in greenhouse etc., as shown in figure 21.Yet, need two reference dimensions as 22 and 23 to guarantee correct geometry.Use the asymmetric framework of the supply inclined roof panels as shown in figure 22 of four portion's sections, can only be had the similar results of a reference 24.
An asymmetric framework can embody the intrinsic advantage of this notion.Only data need be imported the computer of the rolling grinding machine of control part section (it can be that a whole automatic sales order process part is further to make other process streaming) in order to make the plate that has the minor variations size in a large number.The result is easily to hold complicated structure (as the top board that tilts gradually).
As mentioned above, this notion is used for single portion's section form, or for being easy to final assembling, it all is possible also can being used to utilize the band of a contiguous segmentation.With the combination of elements shown in Figure 23 and 24 also is possible, here, and the core heart that the band 25 of a contiguous segmentation connects as a grid beams structure together with two outer segments 26,27.In this embodiment, the hole of going out on the hole 28 that makes the segmentation band, the position that calculate the hole and single the section 29 is relevant.
Although metal is the preferred material in the said method, wooden section/portion's section also can be used as the knot parts.
How the computer-controlled program that utilizes modern portion section rolling equipment described above does not need change instrument and hardware to make the framework and the plate of wide region easily by changing software domain.Propose a kind of method, thereby the geological information that embeds the external reference framework traditionally is actually in manufacture process through engineering approaches in product itself.Therefore, the manufacturing expense of this product and corresponding delivery time reduce significantly.
Therefore, being used in colding pressing in framework and the plate structure, to form section be to be rolled into by the portion's section with intrinsic geometry relevant with the predetermined geometry of finally framework or plate.These sections usually can only form a framework with a dimension reference value (angle or linear value), and do not need outside anchor clamps or jig, just can form an accurate element.Like this, a large amount of different products can be made fast and accurately and not need complicated expensive hardware or fabrication tool.This section can form with complete form supplies with on-the-spot plate, or can not need anchor clamps just accurately to be assembled into module, and if desired, this module can be transported preceding assembling at the scene.
Claims (46)
1. one kind forms the enclosed construction on a n limit or the method for framework, n 〉=3 wherein, at the corresponding predetermined angular of adjacent Bian Wenyou, this method comprises provides one to have hinged with the above-mentioned angle between m two adjacent edges of enclosed construction that the above-mentioned predetermined angular that about adjacent edge asks is provided or framework and this structure of adjustment or framework, m 〉=1 wherein, make the corresponding reference position of two adjacent edges relatively regulated by with a preset distance linearly at interval, the said structure between this preset distance and above-mentioned adjacent edge or the predetermined angular of framework are corresponding.
2. one kind forms the enclosed construction on a n limit or the continuous portion section of framework (hereinafter referred to as " framework "), n 〉=3 wherein, this section has the length that is substantially equal to the said frame girth, and along its length by n-1 longitudinally at interval separation be divided into n interconnective section, be intended to form respectively the limit of said frame, in use, adjacent section can be folded to form a predetermined angular of said frame the relative the other side in separation place, in use, if n≤4, two sections are positioned at the corresponding opposite end of above-mentioned section, in addition, if n 〉=5, a plurality of two adjacent sections are provided with corresponding reference position, it is asked linearly by a preset distance when above-mentioned two sections equal a correct angle of said frame to separate that above-mentioned two adjacent region section minimums add up to n-4 in the framework of assembling.
3. a section as claimed in claim 2 has or limits a base portion and a side, and all reference positions are in the above-mentioned side of its relevant section separately or state base portion thereon.
4. a section as claimed in claim 3, it is characterized in that, above-mentioned two sections that are positioned at the corresponding opposite end of above-mentioned section are provided with alignment device in its corresponding side, these two sections are folding to make its corresponding side overlapping when making, when the angle between these two sections equals or equals substantially the above-mentioned correct predetermined angular of this framework, this alignment device is aimed at, and described alignment device is arranged on outside the described reference position, and wherein the reference position is spaced apart on the framework neutral line ground that this assembles.
5. a section as claimed in claim 4, it is characterized in that, any amount of two adjacent sections, its corresponding side is provided with alignment device, these two sections are folding to make that its corresponding side is overlapping when making, when the angle between these two adjacent sections equaled or equal substantially the above-mentioned correct predetermined angular of said frame, this alignment device was aimed at.
6. as described section of one of claim 1 to 5, it is characterized in that described reference part and/or described alignment device are corresponding holes.
7. as claim 3 or 4 described sections, it is characterized in that described reference part is the corresponding hole that is positioned at the side of described two sections.
8. as described section of one of claim 1 to 7, it is characterized in that, the described linearity of described reference position separates corresponding to a leg-of-mutton limit, it limits by the connection between described two sections or by described two adjacent sections and described reference position on both sides in addition respectively, in use, relative angle, described leg-of-mutton this limit has constituted the described predetermined angular of described framework.
9. as described section of one of claim 1 to 8, it is characterized in that each separation comprises the cross sections of the aligning on a pair of corresponding relatively vertically limit/face that is positioned at above-mentioned section.
10. a section as claimed in claim 9 is characterized in that each otch is a rectangle.
11. as claimed in claim 9 section is characterized in that each otch is a V-arrangement.
12. as claimed in claim 9 section is characterized in that, each otch has a narrow penetrale and from the V-shaped part of its extension.
13., it is characterized in that at each separation place, a fold line extends through this section to another otch from this to one the otch as described section of one of claim 9 to 12.
14. as claimed in claim 13 section is characterized in that, described fold line is the form of perforation.
15. as claimed in claim 13 section, it is characterized in that, above-mentioned two sections and/or any two adjacent sections for the corresponding opposite end that is positioned at above-mentioned section, the free end of one side in the described end section, and/or with one side in described two sections of therebetween separation position adjacent be sagging.
16. described section of one of claim as described above, it has or limits a base portion and from its upright relative edge.
17. described section of one of claim as described above, it is characterized in that: in use, when portion's section is assembled into a framework, hole in the section of at least one this kind of fixing hole and another framework that limits at least one section is aimed at, and makes this framework can utilize the fixture of passing described mating holes to link together.
18. closed frame that forms by described section of one of aforementioned claim.
19. a structure that comprises multiple framework as claimed in claim 18 is characterized in that, the fixing hole that has the aligning in it accordingly in conjunction with the limit of two adjacent frameworks passes this fixing hole and holds fixture so that described two frameworks are linked together.
20. production method in order to the continuous portion section of the enclosed construction that forms a n limit or framework (hereinafter claiming " framework "), n 〉=3 wherein, this method comprises the continuous metal sections that forms the length that is substantially equal to the said frame girth, be separated to form n interconnective section by n-1 from its separation that vertically separates that passes along its length, in use to form the limit of framework respectively, adjacent section can relatively be folded to form the predetermined angular of said frame at above-mentioned separation place, if n 〉=4, in the corresponding opposite end of above-mentioned section two sections are set, if n 〉=5, the many two adjacent sections that relative reference position is arranged, when the angle between two above-mentioned sections equals a correct predetermined angular of said frame, this corresponding reference position in the framework that assembles with a preset distance ask linearly every, the minimum of described two adjacent region sections adds up to n-4.
21. method as claimed in claim 20 is characterized in that, described section is formed to be had or limits a base portion and a side.
22. method as claimed in claim 21 is characterized in that, the described side that is included in its relevant section is provided with each reference position.
23. as claim 21 or 22 described methods, the corresponding side that is included in two sections of the corresponding opposite end that is positioned at above-mentioned section is provided with alignment device, these two sections are folding to make that its corresponding side is overlapping when making, when the angle between these two sections equals or equals the correct predetermined angular of said frame substantially, this alignment device is aimed at, described alignment device is arranged on outside the described reference position, and wherein the reference position is spaced apart on the framework neutral line ground that assembles.
24. method as claimed in claim 23, the side that also is included in the correspondence of any amount of two adjacent region sections is provided with alignment device, these two sections are folding to make that its corresponding side is overlapping when making, the angle of asking when this two adjacent regions section equals or when equaling the predetermined angular of said frame substantially, this alignment device is aimed at.
25., comprise that described benchmark and/or described alignment device are set to the hole as the described method of one of claim 20 to 24.
26. as the described method of one of claim 20 to 25, comprise that also the said reference position is provided with one linearly at interval, in the framework that assembles, described linearity separates corresponding to a leg-of-mutton limit, it limits by described two sections or by described two adjacent sections and described reference position on both sides in addition respectively, in use, relative angle, described leg-of-mutton this limit has constituted the described predetermined angular of described framework.
27. as the described method of one of claim 20 to 26, the corresponding relative vertical limit/side that is included in described section forms the cross sections of a pair of aligning as separation.
28. method as claimed in claim 27 comprises each otch is formed rectangle.
29. method as claimed in claim 27 comprises each notch shape forming V-shape.
30. method as claimed in claim 27 comprises that each otch is formed with narrow penetrale and from the V-shaped part of its extension.
31. as the described method of one of claim 27 to 30, be included in each separation place be formed with one from this to one otch fold line that extends through this section to another.
32. method as claimed in claim 31 comprises described fold line is formed a series of perforation.
33. method as claimed in claim 21 comprises that also sagging is positioned at the free end of side of one of two sections of the corresponding opposite end of above-mentioned section, and/or sagging is positioned at the side of one of any two adjacent sections with therebetween separation position adjacent.
34., it is characterized in that described section forms has/limit a base portion and from its opposed side edges that makes progress as the described method of one of claim 20 to 33.
35. as the described method of one of claim 20 to 34, be included in and be formed with at least one fixing hole at least one section, in use, when portion's section is assembled into a framework, hole in the section of this this kind of fixing hole and another framework is aimed at, and makes this framework can utilize the fixture of passing described mating holes to link together.
36., it is characterized in that described reference position is to obtain as the described method of one of claim 20 to 35 in sheet metal strip is rolled into the process of described section.
37. portion's section that makes by the described method of one of claim 20 to 36 and the closed frame that forms.
38. a structure that comprises multiple framework as claimed in claim 37 is characterized in that, its interior fixing hole that the respective side edge of two adjacent frameworks has aligning passes this fixing hole fixture so that described two frameworks are linked together.
39. method that forms the enclosed construction or the framework (hereinafter claiming " framework ") on a n limit by the individual independently border area section of n, n 〉=3 wherein, this method comprises that being provided at its corresponding opposite end is scheduled to articulated position accordingly for this border area section is provided with, for above-mentioned border area section is provided with many two adjacent sections that corresponding reference position is arranged with adding in addition, corresponding articulated position on above-mentioned adjacent edge section is on time, in that its corresponding overlapped ends is hinged and form the hinged frame of a sealing of above-mentioned border area section with the adjacent edge section, by with preset distance at interval with the reference position of two adjacent edge sections, with the correct predetermined angular setting with said frame of the above-mentioned adjacent edge section of two adjacent edge sections of each above-mentioned number, the minimum with above-mentioned two adjacent edge sections of described reference position adds up to n-3.
40. method as claimed in claim 39 comprises described articulated position pore-forming.
41., comprise the respective side that described articulated position is arranged on described border area section as claim 39 or 40 described methods.
42., comprise described reference position is provided with pore-forming as the described method of one of claim 39 to 40.
43., comprise the respective side that described reference position is arranged on described border area section as the described method of one of claim 39 to 42.
44., it is characterized in that the said reference position is to form in each border area section as the described method of one of claim 39 to 43 in the process rolling by sheet metal strip.
45. metal edges section that is used to implement the described method of claim 39 to 44.
46. closed metal framework that forms by the described method of one of claim 39 to 45.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GBGB9927019.1A GB9927019D0 (en) | 1999-11-17 | 1999-11-17 | Production concept for cold formed metal structures and their use |
GB9927019.1 | 1999-11-17 |
Publications (1)
Publication Number | Publication Date |
---|---|
CN1343150A true CN1343150A (en) | 2002-04-03 |
Family
ID=10864564
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN 00805027 Pending CN1343150A (en) | 1999-11-17 | 2000-11-16 | Structural components and their manufacture |
Country Status (8)
Country | Link |
---|---|
EP (1) | EP1144140A1 (en) |
JP (1) | JP2003514159A (en) |
CN (1) | CN1343150A (en) |
AU (1) | AU1402701A (en) |
CA (1) | CA2360434A1 (en) |
GB (1) | GB9927019D0 (en) |
WO (1) | WO2001036125A1 (en) |
ZA (1) | ZA200105697B (en) |
Cited By (7)
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CN101856788A (en) * | 2009-04-10 | 2010-10-13 | 深圳市蓝海星科技有限公司 | Processing method for minimizing 90-degree bending external R |
CN102530465A (en) * | 2010-12-27 | 2012-07-04 | 大和制衡株式会社 | Collection chute supporting structure and combined metering device |
CN102588907A (en) * | 2012-02-29 | 2012-07-18 | 华映视讯(吴江)有限公司 | Back plate manufacturing method |
CN102773374A (en) * | 2012-07-24 | 2012-11-14 | 深圳市华星光电技术有限公司 | Front frame, manufacturing method thereof and liquid crystal display device |
CN107877099A (en) * | 2017-11-20 | 2018-04-06 | 山东达驰阿尔发电气有限公司 | A kind of common box bus shell and its processing technology |
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BE1017154A5 (en) * | 2006-06-01 | 2008-03-04 | Quick Building Construction Bv | BUILDING PROFILE FOR FORMING A SPATIAL CONSTRUCTION. |
SE530942C2 (en) * | 2007-02-28 | 2008-10-28 | Pv Entpr Sweden Ab | Stackable frame for a panel, panel module and method of manufacturing and stacking panel modules |
WO2010044144A1 (en) * | 2008-10-15 | 2010-04-22 | 株式会社アイ・テック | Production device of self-supported truss |
EP2322298A1 (en) * | 2009-11-16 | 2011-05-18 | Celo Konforto Kay Kvalito S.L. | Window subframe |
CN102601268B (en) * | 2012-03-27 | 2014-08-27 | 哈尔滨红光锅炉总厂有限责任公司 | Wind power generation tower door frame forming device |
CN107413985A (en) * | 2017-07-26 | 2017-12-01 | 佛山市皇派门业有限公司 | A kind of forming method of the special edge sealing of basement skylight |
JP7076622B1 (en) | 2021-10-26 | 2022-05-27 | テクノエイト株式会社 | Assembling method of pressed parts and integrally molded products of pressed parts |
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GB803743A (en) * | 1956-04-21 | 1958-10-29 | Charles Bryant & Sons Ltd | Improvements in or relating to metal frames |
DE1659417B1 (en) * | 1967-04-07 | 1970-07-16 | Air Balance | Lock for air shafts or the like. |
JPS5548931B2 (en) * | 1972-08-07 | 1980-12-09 | ||
US3854248A (en) * | 1973-05-21 | 1974-12-17 | L Dayus | Duct access door |
US5257766A (en) * | 1991-11-13 | 1993-11-02 | Henry Riblet | Developed blank layout angle bracket |
-
1999
- 1999-11-17 GB GBGB9927019.1A patent/GB9927019D0/en not_active Ceased
-
2000
- 2000-11-16 JP JP2001538103A patent/JP2003514159A/en active Pending
- 2000-11-16 CN CN 00805027 patent/CN1343150A/en active Pending
- 2000-11-16 WO PCT/GB2000/004353 patent/WO2001036125A1/en not_active Application Discontinuation
- 2000-11-16 EP EP00976141A patent/EP1144140A1/en not_active Withdrawn
- 2000-11-16 AU AU14027/01A patent/AU1402701A/en not_active Abandoned
- 2000-11-16 CA CA002360434A patent/CA2360434A1/en not_active Abandoned
-
2001
- 2001-07-11 ZA ZA200105697A patent/ZA200105697B/en unknown
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101856788A (en) * | 2009-04-10 | 2010-10-13 | 深圳市蓝海星科技有限公司 | Processing method for minimizing 90-degree bending external R |
CN102530465A (en) * | 2010-12-27 | 2012-07-04 | 大和制衡株式会社 | Collection chute supporting structure and combined metering device |
CN102530465B (en) * | 2010-12-27 | 2015-06-17 | 大和制衡株式会社 | Collection chute supporting structure and combined metering device |
CN102588907A (en) * | 2012-02-29 | 2012-07-18 | 华映视讯(吴江)有限公司 | Back plate manufacturing method |
CN102773374A (en) * | 2012-07-24 | 2012-11-14 | 深圳市华星光电技术有限公司 | Front frame, manufacturing method thereof and liquid crystal display device |
CN107877099A (en) * | 2017-11-20 | 2018-04-06 | 山东达驰阿尔发电气有限公司 | A kind of common box bus shell and its processing technology |
CN112935084A (en) * | 2021-01-23 | 2021-06-11 | 彭威海 | High-low voltage complete set electrical cabinet sheet metal machining system |
CN113441956A (en) * | 2021-07-20 | 2021-09-28 | 李青 | Section bar cutting equipment for building engineering |
CN113441956B (en) * | 2021-07-20 | 2023-10-10 | 玖科智造(武汉)精密机械有限公司 | Profile cutting equipment for building engineering |
Also Published As
Publication number | Publication date |
---|---|
WO2001036125A1 (en) | 2001-05-25 |
CA2360434A1 (en) | 2001-05-25 |
JP2003514159A (en) | 2003-04-15 |
EP1144140A1 (en) | 2001-10-17 |
AU1402701A (en) | 2001-05-30 |
ZA200105697B (en) | 2002-07-11 |
GB9927019D0 (en) | 2000-01-12 |
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