CN1342628A - Anti-blocking loosening agent for preparing loose composite fertilizer with long storage period - Google Patents
Anti-blocking loosening agent for preparing loose composite fertilizer with long storage period Download PDFInfo
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- CN1342628A CN1342628A CN 01129002 CN01129002A CN1342628A CN 1342628 A CN1342628 A CN 1342628A CN 01129002 CN01129002 CN 01129002 CN 01129002 A CN01129002 A CN 01129002A CN 1342628 A CN1342628 A CN 1342628A
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Abstract
An anti-clotting loosening agent for preparing loose compound fertilizer with long storage period is prepared from water-proofing agent and antipowdering agent. It is applied by mixing it with mineral oil, smelting and spraying on the surface of fertilizer particle. Its advantages include long storage period (6 months), high loose level (more than 90%), and low cost.
Description
Fertilizer preventing blocking technology field under the present invention relates to the moistureproof anti-hard caking agent of mineral manure.Main outer coated coating agent and interior interpolation anti-hard caking agent as restriction compound fertilizer from caking and efflorescence trend.This fluffy powder is made up of water repellent agent, anti-looseness agent and antiblocking agent etc.
Development day by day along with chemical fertilizer industry, composite fertilizer is because the fertilizer efficiency diversification, the fertilizer efficiency height, moderate, production technique and facility investment are less, so high dense multi-component composite fertilizer begins that in mid-term new millennium develop rapidly has been arranged, but because the raw material of composite fertilizer, ammonium nitrate for example, urea, saltpetre, ammonium hydrogen phosphate, vitriolate of tartar and Repone K etc., water absorbability is in various degree all arranged, make composite fertilizer in production process and in storage period, there is easy moisture absorption caking, particle adhesion, easily efflorescence, the high defective of technological process returning charge rate, thereby high dense composite fertilizer is stored and difficult treatment.
Since 20th century the seventies, proposed some solutions already and limited the method for above-mentioned technical problem: the technology of ancient classics, be on 40 ℃ of warm composite fertilizer surfaces, in the face powder machine before the packing post, spray the lubricated cladding of powderies such as talcum powder, terra alba material, to prevent compound fertilizer from caking.But this type of face powder exists moistureproof preventing blocking effect bad, and serious environment pollution; The nineties, external many scholars that are engaged in compound fertilizer anticaking agent research, applied for patent of invention in China, France scholar L. nanowatt Si Kusi (Chinese patent 95118864,1996) point out: adopt the melts of oil, wax class to handle composite fertilizer, improve composite fertilizer's agglomeration preventing performance, but this material exists the thermoplasticity scope little, make the granule strength of composite fertilizer too low, the atomizing defective is not resolved yet.
Modern age, Finland T. A Ennasi (Chinese patent 96 198625.5,1998) find: in mineral oil, fuse into the dibasic amino acid salt that generates by cationic amine such as aliphatic amide, polyamine and anionic carboxylic acid, think that this dispersion system forms the low viscosity compounded oil, by spraying tiny drop, make its cladding on the composite fertilizer surface, can obtain best moistureproof preventing blocking effect.But obtain above-mentioned dibasic amino acid salt, carboxylic acid must be dissolved in the methanol solvate, amine will dissolve in the ether, could get above-mentioned carboxylate salt again under certain technological temperature, think thus the production cost height, produce and use inconvenience, a large amount of solvents of employing dangerous again.Japan storehouse Tian Dusan (JP7650896,1978) thinks: directly can use 0.01%~0.1% the main anti-hard caking agent of amides conduct, but this class material price is very expensive.Water-soluble " flower king " fertilizer additive by Spain's invention is milkiness thickness state, and packing, transportation and use are all inconvenient.In addition, the method that the anti-caking of the composite fertilizer of inventing till settled the present, anti-efflorescence are handled, almost all adopt external parcel oil tech to fertiliser granulates, exist facility investment big, account for the place, need with drawbacks such as mineral oil, cost height, thereby abovely handling composite fertilizer preventing blocking technology field both at home and abroad, exist at aspects such as the performance of additive, commercial viability, economy, Technology approach and be badly in need of the technical barrier that solves.
The objective of the invention is to overcome the deficiency of technical background, design a kind of composite fertilizer efficiently anti-blocking loosening agent, this composite fertilizer's properties-correcting agent is not only used as the external parcel agent, it is good to have with composite fertilizer component thermal compatibility, raw material sources are abundant, with low cost, easily processing, during processing without solvent, add the back goods and have characteristics such as good loose performance and maintenance length storage period, and can be without mineral wet goods compatibility, can directly in the compound fertilizer production technology process, add application, make goods reach the technical requirements of good free-running property and long storage too as inner additive.
The design according to the present invention: design one and can solve, prevent compound fertilizer from caking, the polynary fluffy powder system of atomizing, when being intended to make outer covering material, can be melt into the multiple oil of transparent low viscosity mutually with mineral oil, by nozzle and atomising unit, the fusing drop can be cladded effectively on the composite fertilizer surface, form one deck moistureproof and waterproof film.When as inner additive, melt in neutralizing well that can be in production process or the slurry vessel, mix compatible with composite fertilizer, effectively composite fertilizer is played effects such as antiblocking, anti-water, control crystal formation, so this fluffy powder must be made of water repellent agent, anti-looseness agent, non-blushing thinner, antiblocking agent and lubricant.Non-blushing thinner in the component mainly plays moisture-proof role, and moistureproof thin layer stops the intrusion of ambient moisture; The effect of lubricant and antiblocking agent is to stop compound fertilizer granules in the mutual soft agglomeration of lay up period, adhesion conglomeration; Wherein anion surfactant carboxylic acid water repellent agent and cats product amine anti-looseness agent are the most key, it acts on based on following mechanism: carboxylic acid and amine, make medium with hot mineral oil, under technological temperature more than 90 ℃, can generate the amides of effective control fertilizer agglomeration and dust formation tendency, the main interaction energy of this amides ammonium ion (NH in the easy caking composition ammonium nitrate that associates effectively in the fertilizer
4 +) and urea in amido etc., form associating effect, weaken the wetting ability of composite fertilizer's system, increase the affinity of compound fertilizer granules and oil phase, thereby can make the composite fertilizer of making by the present invention, intensity does not reduce in storage period, particle is difficult for breaking, being difficult for efflorescence, have long storage period.
According to above-mentioned design, design a hydrophilic and lipophilic balance value (HLB) be lower than 4, under factory's existing installation temperature of fusion, can generate amide substance, lipophilic polynary fluffy powder system.The cats product that plays a crucial role must be that chain length is generally C
14-C
20Alkylamine; Anion surfactant must be the long-chain carboxylic acid; Non-blushing thinner adopts the easy film forming material of low melting point, and this class material is; Polyester, wax and pitch etc.; Lubricant generally is pasty state or thick material, and this class material is: methyl ester, Vaseline, saturated fatty alcohol dibasic acid ester, white oil etc.; Antiblocking agent mainly adopts the easy demoulding that can effectively reduce particle surface friction coefficient, the anti-stick material that connects, this class material is: peanut acid amides, erucicamide, amine hydroxybenzene, stearylamide, methylol stearic amide, N, N-ethylene bis stearamide (EBS) etc.
Composition of the present invention (quality %) is:
10~60 water repellent agents: hexanodioic acid or stearic acid or Palmiticacid or sodium stearate
15~30 anti-looseness agents: stearylamide or primary octadecylamine or dialkylamine or lauryl amine
20~40 non-blushing thinners: ceresine or beeswax or from paraffin or compound wax
4~15 lubricants: silicone oil or Vaseline or glycerine or whiteruss
1~5 antiblocking agent: amine hydroxybenzene or carboxylic acid sodium cellulosate or erucicamide or N-N first
The support stearylamide
Best form (quality %) of the present invention is:
40 water repellent agents: hexanodioic acid
20 anti-looseness agents: lauryl amine
30 non-blushing thinners: beeswax
8 lubricants: Vaseline
2 antiblocking agents: N, N-methylene stearylamide
This discovery compared with prior art has following advantage:
1, successfully zwitterion two class tensio-active agents having been added simultaneously the fluffy powder that is used for composite fertilizer's modification forms.
2, because the present invention is the lipophilicity material of low HLB, under technological temperature more than 90 ℃, amine substance and carboxylic-acid substance can generate amides in the composition, can form associating effect with ammonium ion or the relevant ionic group in the easiest caking composition in the composite fertilizer component, weaken the wetting ability of composite fertilizer's system effectively, thereby the present invention makes in actual applications composite fertilizer have long characteristic of anti-efflorescence, prevented from caking and storage period.
3, the present invention is applied in the compound manure, and the few effect of consumption is remarkable, and no matter as interior external additive, goods store that shatter value has improved the easy anti-caking of composite fertilizer significantly more than 90% after six months.
4, the easy-to-use drum-type of the present invention or other small-sized slicing machine are processed into laminar fluffy powder, do not have dust from flying during use, and environmental pollution is little, and easy to use.
5, the present invention can implement by adding technology in composite fertilizer's production process adopts especially, replaces forefathers' multiple oily external parcel technology, need not use mineral oil and fusing, atomising unit, thereby save production cost greatly, makes the present invention be suitable for suitability for industrialized production and uses.
Embodiment 1, form (quality %) by following the best and implement: 40 water repellent agents: hexanodioic acid 20 anti-looseness agents: lauryl amine 30 non-blushing thinners: beeswax
8 lubricants: Vaseline
2 antiblocking agents: N, N-methylene stearylamide
Manufacturing of the present invention: will be in proportion five kinds of raw materials such as load weighted hexanodioic acid, pack into simultaneously in the chuck stainless steel cauldron that has whipping appts and temp measuring system, be heated to 90~100 ℃, under agitation make material be melt into the homogeneous transparent liquid state fully, under 90~100 ℃, keep and stir 20~25min, make main component complete reaction generation aminocarboxylate in the prescription, discharging, cooled and solidified become the faint yellow solid block.The laminar anti-blocking loosening agent goods that thickness is about 0.5~1.0mm are made in processing section on pelleter then.Technology was implemented by the following method when 2, goods of the present invention were used as the external parcel agent in composite fertilizer: the laminar fluffy powder of getting preparation in 1 part of quality example 1, mineral oil with 3~4 parts of quality, in the existing fusing oil thrower of factory, be melt into the compound parcel oil of transparence more than 90 ℃, to add the metering of 0.3~0.5kg fluffy powder in the composite fertilizer per ton, by volume pump and nozzle, in drum-type face powder machine, spraying is wrapped in the compound fertilizer granules surface with compounded oil.
The high dense smoke grass of the free-running property of utilizing the present invention to make composite fertilizer (contains ammonium nitrate 20%, effective nutrient 〉=40%), the goods packaging temp is 36.5~43 ℃, detecting its shatter value through the scene is 100%, average grain intensity is the 20.58N/ particle, and it is good to store after six months the products appearance physical condition, and shatter value is 98%, average grain intensity is 15.0N/ particle (the no agent composite fertilizer shatter value that does not contain fluffy powder is 58%, and average grain intensity is the 7.5N/ particle).3, implement by following composition (quality %):
60 water repellent agents: stearic acid
15 anti-looseness agents: dialkylamine
20 non-blushing thinners: white paraffin
4 lubricants: silicone oil
1 antiblocking agent: amine hydroxybenzene
Manufacturing of the present invention and in composite fertilizer application art with reference to embodiment 1~2.
The high dense multi-component composite fertilizer (sulfur acid potassium, urea and phosphorus ammonium etc.) of the urea base that utilizes the present invention to make was stored after six months, and the outward appearance free-running property is good, and shatter value is 97.6%, and caking rate is 2.4%; And do not contain the urea base composite fertilizer of fluffy powder, and caking is serious, and shatter value is 60%, and caking rate is 40%.4, implement by following composition (quality %):
10 water repellent agents: stearic acid
30 anti-looseness agents: primary octadecylamine
40 non-blushing thinners: compound wax
15 lubricants: whiteruss
5 antiblocking agents: carboxylic acid sodium cellulosate
Manufacturing of the present invention and in composite fertilizer multiple oily external parcel technology with reference to embodiment 1~2.
Utilize the present invention to make the loose type S-based compound fertilizer, composite fertilizer per ton contains the about 0.4~0.5kg of goods of the present invention, detects through the scene, and outward appearance is the oyster white single-size, average grain intensity is the 25N/ particle, water content is 1.3%, and the total nutrient of composite fertilizer is 45.4%, stores after six months, the outward appearance particle integrity, no powder phenomenon-tion, shatter value are 97.3%, and the composite fertilizer's shatter value that does not contain fluffy powder only is 59.4%.5, implement by following composition (quality %):
30 water repellent agents: sodium stearate
25 anti-looseness agents: stearylamide
30 non-blushing thinners: ceresine
13 lubricants: glycerine
2 antiblocking agents: erucicamide
Manufacturing of the present invention is with reference to embodiment 1
Technology was implemented by the following method when goods of the present invention were used as inner additive in composite fertilizer: the laminar fluffy powder of getting preparation among the embodiment 1, by adding 0.05%~0.07% metering that concentration is composite fertilizer's quality in the fluffy powder, do not need with mineral oil and other utility appliance, be added directly in the neutralizing well or slurry vessel that contains composite fertilizer's mother liquor, stir fusing, then by factory's normal process conditions spray granulating, dried product changes operations such as lift, cooling, screening, packing over to and implements, and makes the loose compound fertilizer that contains fluffy powder of the present invention.
The performance of the high dense sulfenyl loose type composite fertilizer that utilizes that the present invention and Nei adding technology make, test result is referring to table 1.
The goods index that the common no agent of table 1 goods technical feature performance perameter composite fertilizer is made by the present invention
On-the-spot six months appearance white particle cakings of on-the-spot storage in six months of storing, there is efflorescence pure white beautiful pure white, the smooth white particle moisture content of particle, % 1.50 4.60 1.40 1.36≤2.0 granule strengths, 15.0 the total nutrient of 10.0 24.0 22.0 〉=12N/ particles, % 45.20 45.00 45.30 45.20 〉=40 shatter values, % 100 48 100 92 〉=706, adopt thermal analyzer goods of the present invention to be reached the composite fertilizer of making by the present invention, carried out differential scanning calorimetric analysis (TGA-DTA method), studied the present invention and contained the thermolysis collection of illustrative plates of composite fertilizer of the present invention goods, test result is referring to table 2.
The final heat decomposition temperature testDate of table 2 goods technical feature example classification sample name data source fusing point ℃ initial heat decomposition temperature
T0; ℃ T, ℃ comparative example powdery coating agent CNP95118864 goods 51.34 157.54 301.14 2001.4 comparative example sheet coating agent CNP96198625 goods 50.50 160.00 316.21 Finland's goods embodiment goods of the present invention goods 64.43 198.54 421.03 2001.9 comparative examples of the present invention do not have the compound control sample 83.32 223.86 250.42 2001.9 of agent ammonium nitrate base
Fertile embodiment contains the goods of the present invention 84.50 225.00 283.20 2001.9 of goods of the present invention
The loose compound fertilizer comparative example does not have the compound control sample 84.23 150.34 539.46 2001.9 of agent urea base
Fertile embodiment contains loose goods 88.88 154.28 548.76 2001.9 of the present invention of the present invention
Property composite fertilizer comparative example does not have agent S-based compound fertilizer control sample 69.12 146.35 450.75 2001.9 embodiment and contains loose goods 70.75 147.92 529.36 2001.9 of the present invention of the present invention
The property S-based compound fertilizer comparative example do not have agent composite fertilizer control sample 69.97 147.50 513.77 2001.9 embodiment contain the present invention and in add contain inner additive this 99.62 148.92 544.61 2001.9
Add the bright goods of handicraft
As seen from Table 2: goods of the present invention and the various loose compound fertilizers that contain goods of the present invention, excellent heat resistance than forefathers goods, the heat decomposition temperature that contains the loose compound fertilizer of goods of the present invention all is higher than the technological temperature when making composite fertilizer, so production use safety.
Claims (6)
1, a kind of polynary component, be used for the anti-blocking loosening agent chip solid of composite fertilizer's modification, it is characterized in that this fluffy powder makes water repellent agent, alkyl chain aliphatic amide by longer chain fatty acid and make anti-looseness agent, also contain antiblocking agent, non-blushing thinner, lubricant etc. and form, each component proportioning (with quality %) is:
10~60 water repellent agents
15~30 anti-looseness agents
20~40 non-blushing thinners
4~15 lubricants
1~5 antiblocking agent
Wherein water repellent agent is selected from a kind of of Palmiticacid or hexanodioic acid or stearic acid or sodium stearate; Anti-looseness agent is selected from a kind of of stearylamide or primary octadecylamine or dialkylamine or lauryl amine; Non-blushing thinner is selected from ceresine or beeswax or a kind of from paraffin or compound wax; Lubricant is selected from a kind of of silicone oil or Vaseline or glycerine or whiteruss; Antiblocking agent is selected from amine hydroxybenzene or carboxylic acid sodium cellulosate or erucicamide or N, N-methylene stearylamide a kind of.
2, composite fertilizer according to claim 1 modification anti-blocking loosening agent is characterized in that wherein a kind of composition of this fluffy powder, and each component proportioning (with quality %) is:
40 water repellent agents: sodium stearate
20 anti-looseness agents: primary octadecylamine
30 non-blushing thinners: beeswax
8 lubricants: Vaseline
2 antiblocking agents: amine hydroxybenzene
3, fluffy powder according to claim 1 is characterized in that this polynary chip solid at the low HLB value lipophilicity material that can be melt into the low viscosity transparence more than 90 ℃ with mineral oil mutually, and the eutectoid point of this chip solid is 63~67.6 ℃.
4, the solid-state fluffy powder of sheet according to claim 1, it is characterized in that filling a prescription each component 90 ℃ last mutually molten after, make the solid matter that thickness is about 30mm through cooling, available then drum-type or BF-100I type slicing machine are processed into the laminar fluffy powder of 0.5~1.0mm thickness.
5, anti-blocking loosening agent according to claim 1 both can be used as the outer coated coating agent of composite fertilizer, also can be used as effective modification inner additive and used.
6, sheet fluffy powder according to claim 1, can with the metering mineral oil, after being melt into transparent liquid mutually more than 90 ℃, in the face powder machine of the production composite fertilizer course of processing, under certain pressure,, atomizing droplet is wrapped in equably the surface of compound fertilizer granules by nozzle; Also can directly make inner additive, the neutralizing well or the material that directly the present invention are added composite fertilizer's production process will melt in the groove, and and composite fertilizer's each component uniform mixing under agitation, make the composite fertilizer that storage period is long, free-running property is good through spray granulating.
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Cited By (11)
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CN102070373A (en) * | 2010-12-02 | 2011-05-25 | 福建达安能源实业有限责任公司 | Preparation method of naturally-degradable compound fertilizer anti-blocking agent and application thereof |
CN102126891A (en) * | 2011-03-23 | 2011-07-20 | 北京富瑞雪科技发展有限公司 | Anticaking agent for powdery compound fertilizer as well as preparation method and application thereof |
CN102311296A (en) * | 2011-08-08 | 2012-01-11 | 殷海权 | Anti-hardener for high-stability crystal ammonium nitrate without demulsification |
CN103232296A (en) * | 2013-05-14 | 2013-08-07 | 衡水晨辉化学助剂有限公司 | Environment-friendly anti-blocking agent for compound fertilizer and processing method for same |
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WO2019015067A1 (en) * | 2017-07-18 | 2019-01-24 | 湖北富邦科技股份有限公司 | Method of preparing moisture-proof urea specifically for blended fertilizer |
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CN102070373A (en) * | 2010-12-02 | 2011-05-25 | 福建达安能源实业有限责任公司 | Preparation method of naturally-degradable compound fertilizer anti-blocking agent and application thereof |
CN102070373B (en) * | 2010-12-02 | 2013-07-31 | 福建达安能源实业有限责任公司 | Preparation method of naturally-degradable compound fertilizer anti-blocking agent and application thereof |
CN102126891A (en) * | 2011-03-23 | 2011-07-20 | 北京富瑞雪科技发展有限公司 | Anticaking agent for powdery compound fertilizer as well as preparation method and application thereof |
CN102311296A (en) * | 2011-08-08 | 2012-01-11 | 殷海权 | Anti-hardener for high-stability crystal ammonium nitrate without demulsification |
CN103232296A (en) * | 2013-05-14 | 2013-08-07 | 衡水晨辉化学助剂有限公司 | Environment-friendly anti-blocking agent for compound fertilizer and processing method for same |
CN105130561A (en) * | 2014-06-04 | 2015-12-09 | 深圳市芭田生态工程股份有限公司 | Composite fertilizer agglomeration resisting pulvis and preparation method thereof |
CN104211521A (en) * | 2014-09-12 | 2014-12-17 | 北京富瑞雪科技发展有限公司 | Black fertilizer multifunctional additive and preparation method and application thereof |
CN106278584A (en) * | 2016-08-08 | 2017-01-04 | 刘洪来 | The preparation method of a kind of compound fertilizer environment-friendly type anticaking agent and anticaking agent |
CN106977284A (en) * | 2017-04-11 | 2017-07-25 | 深圳市芭田生态工程股份有限公司 | High-tower granulation urea base composite fertilizer anti-caking cream and urea-base compound fertilizer |
WO2019015067A1 (en) * | 2017-07-18 | 2019-01-24 | 湖北富邦科技股份有限公司 | Method of preparing moisture-proof urea specifically for blended fertilizer |
CN109650363A (en) * | 2019-01-31 | 2019-04-19 | 北京尧之龙科技发展有限公司 | Full water-soluble industrial monoammonium phosphate anticaking agent and its application method |
CN110590462A (en) * | 2019-10-22 | 2019-12-20 | 湖北富邦新材料有限公司 | High-nitrogen nitro-compound fertilizer anti-caking agent and preparation method thereof |
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