CN1332172C - Gauge based on metric system and Morse standard taper and its manufacture - Google Patents
Gauge based on metric system and Morse standard taper and its manufacture Download PDFInfo
- Publication number
- CN1332172C CN1332172C CNB2005100467984A CN200510046798A CN1332172C CN 1332172 C CN1332172 C CN 1332172C CN B2005100467984 A CNB2005100467984 A CN B2005100467984A CN 200510046798 A CN200510046798 A CN 200510046798A CN 1332172 C CN1332172 C CN 1332172C
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- gauge
- group
- ring
- feeler
- ring gauge
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Abstract
The present invention discloses a metric system and Morse taper reference gauge and a manufacture method thereof. The reference gauge is composed of three sets of interchangeably ring gauges and plug gauges. The manufacture method of the reference gauge comprises the process steps of forging, rough turning, quenching and tempering, grinding, etc. The present invention is characterized in that the first set of plug gauge is prepared by the method of hand lapping so that the dimensional tolerance of the big end of a taper column of the gauge is +/-0.001mm; then, the first set of plug gauge is in facing-up with the first set of ring gauge in the mode of hand lapping and/or machine lapping, the first set of ring gauge is in facing-up with the second set of plug gauge, the second set of plug gauge is in facing-up with the second set of ring gauge, and the second set of ring gauge is in facing-up with the third set of plug gauge; finally, the third set of plug gauge is in facing-up with the third set of ring gauge. Thus, the Morse taper gauge reference is established. The dimensional precision and the form and position tolerance of the present invention are superior to standard products. The present invention provides a new choice for enterprises for processing products with Morse taper holes and taper columns.
Description
Technical field
The present invention relates to use mechanical measuring means is the measurer of its feature, relates in particular to the gauge of measuring angle or tapering.
Background technology
The wide model of metric system and Morse gauge is applied to measure the part of band tapering, as the main shaft of lathe or the fuse of tailstock, grind owing to often close with part during these part time jobs, thereby wearing and tearing comparatively fast.These part processing precision height, the production difficulty is big, is all made by professional production producer usually, and supply the market and manufacturing enterprise use.Manufacturer makes these instruments by national standard, adopts the ring gauge and the practice of feeler gauge to grinding on the technology usually, and the degree of adhesion of lapping-in has only 95~98%, and the dimensional accuracy of feeler gauge is defined as ± 0.015mm.For manufacturing enterprise, often all need branch workshop, operation teams and groups or board, enterprise measurement administrative authority manages mete-wand, and the transmission and the unification of setting up value just seem especially important.At this moment,, wearing and tearing be will find, the transmission of quantity value and the unified difficulty that causes of repairing again in the process given because of gauge if adopt the above-mentioned measurer of forming by single ring gauge and feeler gauge as the benchmark gauge.So, set up new value benchmark by making the benchmark gauge of forming by three cover ring gauges and feeler gauge that can exchange, just become to solve a kind of alternative plan of the practical problems of meeting in enterprise's production.
Summary of the invention
Proposition of the present invention, be intended to overcome the defective that exists in the prior art, design a kind of interchangeable metric system and Morse's cone benchmark gauge and manufacture method of forming by three cover ring gauges and feeler gauge thereof, thereby realized the transmission and the unification of benchmark value, and kept its benchmark forever constant.
Technical solution of the present invention is achieved in that
The benchmark gauge of a kind of metric system and Morse's taper, comprise ring gauge and feeler gauge, it is characterized in that the ring gauge and the feeler gauge that can be exchanged by at least three groups are formed, the awl post of described feeler gauge partly has lengthening section, awl has mesopore in the middle of the post, also has the undergauge end in the big end parts of described ring gauge.
The manufacture method of a kind of metric system and Morse's taper benchmark gauge comprises: forge, the technological process of rough turn, modified and grinding, it is characterized in that also comprising the steps:
(1) ovality of manual method beforehand research feeler gauge and ring gauge, 6 lead powder lines should be all bonding and the big end dimensional tolerence that makes three groups of feeler gauges be ± 0.001mm;
(2) come first group of ring gauge of facing-up with first group of feeler gauge, its process be with first group of ring gauge clamping on the clamp device of special grinder, utilize the positioning core axle centering, make the diameter run-out of its axle head be not more than 0.01mm; Take off positioning core axle, the internal diameter to the ring gauge end face carries out centering again, makes its diameter run-out be not more than 0.01mm; The general is coated with lead oxide red at first group of feeler gauge of step (1) beforehand research then, with the ring gauge lapping-in, determines bonding hard spot; Take off this feeler gauge, and it is contained on the indicating device of muller; Then, put into a little abrasive in ring gauge, start muller, by the indicating device tool setting, make grinding block and bonding hard spot realize point-to-point grinding, the amount of grinding of each stroke is about 0.0005mm;
(3) after grinding is finished, check the grinding degree of adhesion of ring gauge and feeler gauge, should reach 100%;
(4) with second group of feeler gauge of first group of ring gauge facing-up, its process is that first group of ground ring gauge taken off, after the cleaning, be coated with lead oxide red again, with the second group feeler gauge lapping-in of clamping at muller second output terminal, determine the bonding hard spot on this feeler gauge, grind by hand then and/or mode that machine grinds is removed this hard spot, make itself and first group of ring gauge bonding 100%;
(5) with second group of ring gauge of second group of feeler gauge facing-up, its process is identical with (1)~(3) step;
(6) with the 3rd group of feeler gauge of second group of ring gauge facing-up, its process is identical with (4) step;
(7) with the 3rd group of ring gauge of the 3rd group of feeler gauge facing-up, its technological process is identical with (1)~(3) step.
Compared with prior art, advantage of the present invention is conspicuous, showing that the method for grinding by hand and/or machine is intersected feeler gauge with ring gauge grinds mutually, both set up the benchmark Morse gauge that can fully exchange, guaranteed that processing has the value unification of Morse's taper part, and made its benchmark forever constant.Established technical foundation for setting up complete comprise metric system and Morse's cone standards system of exchanging again simultaneously.
Description of drawings
Fig. 1 is synoptic diagram (a) feeler gauge (b) ring gauge of metric system of the present invention and Morse's cone benchmark gauge.
Fig. 2 is the structural representation of special grinder of the present invention.
Among the figure: 1, feeler gauge 2, mesopore 3, lengthening section 4, taper shank 5, undergauge section 6, motor transmission system 7, head of a bed reducer casing 8, clamp device 9, ring gauge 10, clamp nut 11, grinding block 12, milling bar 13, vibro-grinding device 14, pointer 15, support 16, lathe bed 17, the head of a bed second output terminal.
Embodiment
A kind of metric system as shown in the figure and Morse's cone benchmark gauge and manufacture method thereof.Described benchmark gauge is made up of three groups of ring gauges that can exchange and feeler gauge, the big end size of three groups of feeler gauges is ± 0.001mm, be 100% its manufacture method with the lapping-in degree of adhesion of three groups of ring gauges and mainly comprise roughing and semi-finishing process, the committed step that it is characterized in that manufacture process starts from the ovality of developing feeler gauge and ring gauge in advance, make 6 lead powder lines all bonding, the big end dimensional tolerence that guarantees feeler gauge simultaneously is ± 0.001mm, first group of feeler gauge used the piecemeal grinding of manual method, is checked through till 0 up to add the standard gauge block with sine protractor.After this process of lapping is begun by first group of ring gauge of first group of feeler gauge facing-up, by second group of feeler gauge of first group of ring gauge facing-up, by second group of ring gauge of second group of feeler gauge facing-up, by the 3rd group of feeler gauge of second group of ring gauge facing-up, at last by the 3rd group of ring gauge of the 3rd group of feeler gauge facing-up, intersect thus and realize that value organized the transmission of ring gauge again to second and third to first group of ring gauge by first group of feeler gauge with carrying out.
Claims (2)
1, the benchmark gauge of a kind of metric system and Morse's taper, comprise ring gauge and feeler gauge, it is characterized in that the ring gauge and the feeler gauge that can be exchanged by at least three groups are formed, the awl post of described feeler gauge partly has lengthening section (3), awl has mesopore (2) in the middle of the post, also has undergauge end (5) in the big end parts of described ring gauge.
2, the manufacture method of described metric system of a kind of claim 1 and Morse's taper benchmark gauge comprises: forge, the technological process of rough turn, modified and grinding, it is characterized in that also comprising the steps:
(1) ovality of manual method beforehand research feeler gauge and ring gauge, 6 lead powder lines should be all bonding and the big end dimensional tolerence that makes three groups of feeler gauges be ± 0.001mm;
(2) come first group of ring gauge of facing-up with first group of feeler gauge, its process be with first group of ring gauge clamping on the clamp device of special grinder, utilize the positioning core axle centering, make the diameter run-out of its axle head be not more than 0.01mm; Take off positioning core axle, the internal diameter to the ring gauge end face carries out centering again, makes its diameter run-out be not more than 0.01mm; The general is coated with lead oxide red at first group of feeler gauge of step (1) beforehand research then, with the ring gauge lapping-in, determines bonding hard spot; Take off this feeler gauge, and it is contained on the indicating device of muller; Then, put into a little abrasive in ring gauge, start muller, by the indicating device tool setting, make grinding block and bonding hard spot realize point-to-point grinding, the amount of grinding of each stroke is about 0.0005mm;
(3) after grinding is finished, check the grinding degree of adhesion of ring gauge and feeler gauge, should reach 100%;
(4) with second group of feeler gauge of first group of ring gauge facing-up, its process is that first group of ground ring gauge taken off, after the cleaning, be coated with lead oxide red again, with the second group feeler gauge lapping-in of clamping at muller second output terminal, determine the bonding hard spot on this feeler gauge, grind by hand then and/or mode that machine grinds is removed this hard spot, make itself and first group of ring gauge bonding 100%;
(5) with second group of ring gauge of second group of feeler gauge facing-up, its process is identical with (1)~(3) step;
(6) with the 3rd group of feeler gauge of second group of ring gauge facing-up, its process is identical with (4) step;
(7) with the 3rd group of ring gauge of the 3rd group of feeler gauge facing-up, its technological process is identical with (1)~(3) step.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CNB2005100467984A CN1332172C (en) | 2005-06-28 | 2005-06-28 | Gauge based on metric system and Morse standard taper and its manufacture |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CNB2005100467984A CN1332172C (en) | 2005-06-28 | 2005-06-28 | Gauge based on metric system and Morse standard taper and its manufacture |
Publications (2)
Publication Number | Publication Date |
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CN1712881A CN1712881A (en) | 2005-12-28 |
CN1332172C true CN1332172C (en) | 2007-08-15 |
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CNB2005100467984A Expired - Fee Related CN1332172C (en) | 2005-06-28 | 2005-06-28 | Gauge based on metric system and Morse standard taper and its manufacture |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101858717B (en) * | 2009-04-08 | 2012-02-01 | 中国航空工业标准件制造有限责任公司 | Detection tool for inner cone angle and tool |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101347891B (en) * | 2008-08-29 | 2010-07-28 | 长安汽车(集团)有限责任公司 | Method for processing cone gage with multiple steepness |
CN102463446B (en) * | 2010-11-18 | 2014-08-20 | 上海重型机器厂有限公司 | Processing method and tool for tapered pin hole of clamp arm of 450-ton manipulator |
CN102328187A (en) * | 2011-08-31 | 2012-01-25 | 慈溪市汇丽机电有限公司 | Machining method of inner ring gauge |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB587175A (en) * | 1944-08-20 | 1947-04-16 | Harry Howell | Improvements in gauging devices for measuring conical surfaces |
GB1275469A (en) * | 1969-09-04 | 1972-05-24 | Edwin Barlow | An angle measuring device |
CN1391083A (en) * | 2001-06-07 | 2003-01-15 | 天津钢管公司 | Metric gauge for examining screw joint of sleeve pipes with special specification |
US6598305B1 (en) * | 2002-02-22 | 2003-07-29 | Torque-Traction Technologies, Inc. | Spline gage system and method |
JP2004239874A (en) * | 2003-02-10 | 2004-08-26 | Nihon Yamamura Glass Co Ltd | Inspection device for inside diameter and outside diameter of bottle opening |
-
2005
- 2005-06-28 CN CNB2005100467984A patent/CN1332172C/en not_active Expired - Fee Related
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB587175A (en) * | 1944-08-20 | 1947-04-16 | Harry Howell | Improvements in gauging devices for measuring conical surfaces |
GB1275469A (en) * | 1969-09-04 | 1972-05-24 | Edwin Barlow | An angle measuring device |
CN1391083A (en) * | 2001-06-07 | 2003-01-15 | 天津钢管公司 | Metric gauge for examining screw joint of sleeve pipes with special specification |
US6598305B1 (en) * | 2002-02-22 | 2003-07-29 | Torque-Traction Technologies, Inc. | Spline gage system and method |
JP2004239874A (en) * | 2003-02-10 | 2004-08-26 | Nihon Yamamura Glass Co Ltd | Inspection device for inside diameter and outside diameter of bottle opening |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101858717B (en) * | 2009-04-08 | 2012-02-01 | 中国航空工业标准件制造有限责任公司 | Detection tool for inner cone angle and tool |
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CN1712881A (en) | 2005-12-28 |
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