CN1332058C - Prepn of rod superfine crystal material - Google Patents
Prepn of rod superfine crystal material Download PDFInfo
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- CN1332058C CN1332058C CNB2004100790675A CN200410079067A CN1332058C CN 1332058 C CN1332058 C CN 1332058C CN B2004100790675 A CNB2004100790675 A CN B2004100790675A CN 200410079067 A CN200410079067 A CN 200410079067A CN 1332058 C CN1332058 C CN 1332058C
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- shaped metal
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Abstract
The present invention discloses a method for preparing bar-shaped ultrafine grained materials. The present invention is characterized in that a rod-shaped metallic material (1) with the structure to be refined is clamped between a stationary fixture (10) and a rotary fixture (3), and the rod-shaped metallic material (1) is partially heated by an intermediate frequency power supply (6) and an induction coil (7); when the temperature reaches a set value, the rotary fixture (3) is driven by a servo motor (4) to rotate, and metal crystal grains in a deformation zone (9) are crushed and refined under the action of torsion shearing stress; the induction coil (7) gradually moves in the axial direction of the rod-shaped metallic material (1); meanwhile, a cooling ring (45) and the induction coil (7) synchronously move, and the back area of the deformation zone (9) is cooled so as to maintain the refined close-grained structure; when the induction coil (7) moves to the other end of the rod-shaped metallic material (1), a rod material with an ultrafine grained structure is obtained. The present invention has the advantages of once shaping, high deformation extent, low tonnage of equipment and cost reduction for ultrafine grained materials.
Description
Technical field:
The present invention relates to a kind of preparation method of rod superfine crystal material.
Background technology:
The general method of preparation super fine crystal material has: inert gases agglomeration method, vapor deposition method, mechanical process, mechanical alloying method, intense plastic strain method etc.The intense plastic strain method is divided into two kinds again, and a kind of is the high pressure torsion plastic deformation method, and another kind is the isometrical lateral extruding method of S type.
Referring to Fig. 6, in the fourth phase in 1999 " material Leader ", Shen Hui " violent plastic deformation method prepares nano material Ni and Ni/SiO
2" adopt the high pressure torsion plastic deformation method in the literary composition, be that 0.2mm, diameter are that the disk shape Ni sample of 8mm carries out high pressure torsion to thickness, prepare the super fine crystal material that average grain size is about 52nm.V.R.Gertsman is " scripta metallurgica and mechanical " 1994 the 229th page, put down in writing employing high pressure torsion plastic deformation method in " On the structure and strength ofultrafine-grained copper produced by severe plastic deformation " literary composition, to thickness is 200 μ m, diameter is that the round metal sheet material of 3mm carries out high pressure torsion, prepares the ultrafine-grained (UFG) microstructure that average crystal grain diameter is 170nm.This method defective is, can only handle patch material, can not prepare big area or blocky ultrafine-grained (UFG) microstructure material, can not be applied to industrial production.
Referring to Fig. 7, Z.Y.Liu is in 137~140 pages of " The effect of cumulative large plastic strain on the structurc and properties of a Cu-Znalloy " literary compositions of " Materials science and Engineering " A242 volume in 1998, put down in writing the isometrical lateral extruding method of employing S type, under hot conditions, the copper zinc alloy bar that contains zinc 38% is repeatedly pushed, generate the super fine crystal material that average crystal grain diameter is 0.3~0.4 μ m at last.The defective of this method is the equipment tonnage height, and deformation extent is low, needs repeatedly to carry out repeatedly.
Summary of the invention:
The object of the invention provides a kind of method for preparing rod superfine crystal material.
The technical solution adopted for the present invention to solve the technical problems is: a kind of preparation method of rod superfine crystal material is characterized in that:
1) bar-shaped metal materials (1) for the treatment of thinning microstructure is stuck between stationary fixture (10) and the rolling clamp (3), by intermediate frequency power supply (6) and ruhmkorff coil (7) bar-shaped metal materials (1) is carried out local heating, Heating temperature is lower than the dynamic recrystallization temperature of material;
2) after temperature reaches set(ting)value, by servomotor (4) driven rotary anchor clamps (3) rotation, under the torsional shear stress, the broken refinement of the metal grain that distorted area (9) are located;
3) by controlling moving of slide unit (44), make ruhmkorff coil (7) move axially the conversion heating region gradually along material (1); Simultaneously, cooling ring (45) and the same moved further of ruhmkorff coil (7), cooling bar-shaped metal materials (1) goes up the zone at rear, distorted area (9), keeps the fine grained texture of refinement;
4) when ruhmkorff coil (7) when an end of the bar-shaped metal materials (1) for the treatment of refinement moves to the other end, stop heating successively, cool off and reverse, can obtain one section ultrafine-grained's bar;
5) in type ultrafine-grained (UFG) microstructure bar is carried out anneal.
The present invention's advantage compared to existing technology is, owing to adopt heat to reverse deflection method, can prepare the rod superfine crystal material of monoblock, and once-forming, the deformation extent height, and the equipment used tonnage is low.Reduced the cost of super fine crystal material.
Description of drawings:
Fig. 1 reverses deflection method for heat and prepares the rod superfine crystal material synoptic diagram
Fig. 2 prepares the super fine crystal material synoptic diagram for the high pressure torsion plastic deformation method
Fig. 3 prepares the super fine crystal material synoptic diagram for the isometrical lateral extruding method of S type
Fig. 2 and Fig. 3 are the background technology accompanying drawing
1-material among the figure, the 2-bearing, the 3-rolling clamp ,-4-servomotor, the 5-temperature sensor, the 6-intermediate frequency power supply, the 7-ruhmkorff coil, the 8-cooling system, 9-distorted area 10-stationary fixture, 61-presses twisting die tool, 71-pressure head, 72-extrusion mould.
Embodiment:
Embodiment 1: with reference to Fig. 1, this example is to utilize heat to reverse deflection method to prepare rod superfine crystal material, belongs to a kind of method of distorted area transfer method preparation rod (piece) shape super fine crystal material.Detailed process is as follows: the bar-shaped metal materials 1 for the treatment of thinning microstructure is stuck between stationary fixture 10 and the rolling clamp 3.Rolling clamp 3 is driven by servomotor 4, at rolling clamp 3 and the servomotor 4 middle torque transducers 41 that are equipped with.Ruhmkorff coil 7 can carry out local heating to bar-shaped metal materials 1 with intermediate frequency power supply 6.Cooling ring 45 can carry out the part cooling to bar-shaped metal materials 1 with cooling system 8.Be used for measuring Heating Zone Temperature by temperature sensor 5.
Carry out local heating by intermediate frequency power supply 6 and 7 pairs of bar-shaped metal materials of ruhmkorff coil 1, Heating temperature is lower than the dynamic recrystallization temperature of material;
After temperature reaches set(ting)value, by 3 rotations of servomotor 4 driven rotary anchor clamps.Because the regional temperature of induction heating other zones relatively is high, resistance to deformation is little, so concentration of plastic deformation is in heating distorted area 9.Because distortion is concentrated, the rate of deformation height of distorted area 9 reaches big degree of strain easily, and under the torsional shear stress, metal grain is easy to fragmentation, forms crystal grain thinning.Owing to be local deformaton, the device loads Capability Requirement is low simultaneously, and deformation process is convenient to control.
Temperature, deformation extent when initial heating distorted area 9 reach set(ting)value, make grain refining arrive to a certain degree after, by moving of control slide unit 44, ruhmkorff coil 7 is moved axially gradually, the conversion heating region along material 1.Simultaneously, cooling ring 45 moves and ruhmkorff coil 7 same moved further with slide unit 44, starts cooling system 8, cools off the zone at 9 rears, distorted area on the bar-shaped metal materials 1, keeps the fine grained texture of refinement.Like this, along with moving of slide unit 44, the heating distorted area 9 on the bar-shaped metal materials 1 is followed ruhmkorff coil 7 and is moved together, makes the crystal grain of new heating distorted area 9 obtain refinement, maintenance.Along with constantly moving of heating distorted area 9, will form successive rod (piece) shape fining metal body.
When ruhmkorff coil 7 when an end of the bar-shaped metal materials 1 for the treatment of refinement moves to the other end, stop heating successively, cool off and reverse.Take off bar-shaped metal materials 1 from anchor clamps, remove two transition section, can obtain one section ultrafine-grained's bar.
By control Heating temperature, reverse speed and translational speed, can regulate the deformation extent and the dynamic recrystallization degree of torsional deformation process, to obtain crystal grain thinning in various degree in bar-shaped metal materials 1 inside.
At last, the bar-shaped metal materials 1 of crystal grain thinning is carried out suitable tempering heat treatment, to reduce unrelieved stress, stabilizing tissue.
Claims (1)
1, a kind of preparation method of rod superfine crystal material is characterized in that:
1) bar-shaped metal materials (1) for the treatment of thinning microstructure is stuck between stationary fixture (10) and the rolling clamp (3), by intermediate frequency power supply (6) and ruhmkorff coil (7) bar-shaped metal materials (1) is carried out local heating, Heating temperature is lower than the dynamic recrystallization temperature of material;
2) after temperature reaches set(ting)value, by servomotor (4) driven rotary anchor clamps (3) rotation, under the torsional shear stress, the broken refinement of the metal grain that distorted area (9) are located;
3) by controlling moving of slide unit (44), make ruhmkorff coil (7) move axially the conversion heating region gradually along material (1); Simultaneously, cooling ring (45) and the same moved further of ruhmkorff coil (7), cooling bar-shaped metal materials (1) goes up the zone at rear, distorted area (9), keeps the fine grained texture of refinement;
4) when ruhmkorff coil (7) when an end of the bar-shaped metal materials (1) for the treatment of refinement moves to the other end, stop heating successively, cool off and reverse, can obtain one section ultrafine-grained's bar;
5) in type ultrafine-grained (UFG) microstructure bar is carried out anneal.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CNB2004100790675A CN1332058C (en) | 2003-01-10 | 2003-01-10 | Prepn of rod superfine crystal material |
Applications Claiming Priority (1)
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CNB2004100790675A CN1332058C (en) | 2003-01-10 | 2003-01-10 | Prepn of rod superfine crystal material |
Related Parent Applications (1)
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CN 03114419 Division CN1446935A (en) | 2003-01-10 | 2003-01-10 | Method for preparing super fine crystal material |
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CN1637162A CN1637162A (en) | 2005-07-13 |
CN1332058C true CN1332058C (en) | 2007-08-15 |
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CNB2004100790675A Expired - Fee Related CN1332058C (en) | 2003-01-10 | 2003-01-10 | Prepn of rod superfine crystal material |
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Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
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US20110224473A1 (en) * | 2010-03-09 | 2011-09-15 | Kurion, Inc. | Microwave-Enhanced System for Pyrolysis and Vitrification of Radioactive Waste |
CN103290183B (en) * | 2013-05-29 | 2015-03-18 | 中国科学院力学研究所 | Method for improving intensity of metal material |
CN105543734B (en) * | 2016-02-02 | 2017-06-09 | 西安建筑科技大学 | A kind of low-melting-point metal Electroplastic ring rolles over rub fine method and its device |
CN106011417B (en) * | 2016-07-29 | 2018-04-13 | 北方工业大学 | Method for preparing rodlike metal gradient nano structure |
CN111375721A (en) * | 2020-03-23 | 2020-07-07 | 哈尔滨工业大学(威海) | Device and method for preparing ultrafine crystals of material difficult to deform |
CN113249664B (en) * | 2021-05-14 | 2022-04-19 | 安徽力幕新材料科技有限公司 | Processing method and processing equipment for light-weight high-strength aluminum alloy |
CN115652138A (en) * | 2022-10-27 | 2023-01-31 | 陕西天成航空材料有限公司 | Preparation method of ultrafine-grained titanium alloy bar for aircraft engine rotor |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0263300A1 (en) * | 1986-09-29 | 1988-04-13 | Krupp Brüninghaus GmbH | Method and apparatus for manufacturing coil springs |
CN1329676A (en) * | 1998-10-01 | 2002-01-02 | 通用电气公司 | Method for processing billets out of metals and alloys and article |
-
2003
- 2003-01-10 CN CNB2004100790675A patent/CN1332058C/en not_active Expired - Fee Related
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0263300A1 (en) * | 1986-09-29 | 1988-04-13 | Krupp Brüninghaus GmbH | Method and apparatus for manufacturing coil springs |
CN1329676A (en) * | 1998-10-01 | 2002-01-02 | 通用电气公司 | Method for processing billets out of metals and alloys and article |
Non-Patent Citations (3)
Title |
---|
LC9铝合金热扭转晶粒细化 白秉哲,金属热处理学报,第16卷第1期 1995 * |
LC9铝合金热扭转晶粒细化 白秉哲,金属热处理学报,第16卷第1期 1995;塑性变形的热扭转模拟试验及其应用 李纬民,刘助柏,刘宏玉,塑性工程学报,第5卷第3期 1998 * |
塑性变形的热扭转模拟试验及其应用 李纬民,刘助柏,刘宏玉,塑性工程学报,第5卷第3期 1998 * |
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