The method for extrusion two-step equal channel angle of magnesium alloy
Technical field
What the present invention relates to is the method in a kind of materials processing technology field, specifically, relates to a kind of method for extrusion two-step equal channel angle of magnesium alloy.
Background technology
Magnesium alloy is a lightest very attractive metalloid structural material, and their application on automobile, locomotive and aircraft industry have broad prospects.Structural member in these industry lost efficacy bearing under direct stress and/or the shearing stress often, required material that high specific strength is not only arranged, and also should have enough plasticity, promptly required to have high obdurability.Because magnesium and magnesium alloy do not take place there to be phase transformation down to room temperature in setting temperature, the solid solubility of alloying element is low, lack effective hardening constituent again, so phase transformation strengthening, solution strengthening and the second phase intensifying method that adopts in the alloy designs all can not be obtained effect to magnesium alloy usually, limited increasing substantially of magnesium alloy specific strength.And magnesium is close-packed hexagonal structure, has only one group of basal slip system to start when room temperature, thereby has only limited plasticity.Based on above reason, crystal grain thinning becomes pays the utmost attention to a kind of effective means that is used for improving magnesium alloy strength and plasticity.Present studies show that much degree of depth plastic deformation helps grain refinement, and equal channel angle extrusion process (ECAE) is realized degree of depth plastic deformation easily owing to do not change the size of sample, thereby obtains ultra-fine grain.
Find through literature search prior art, (W.J.Kim) etc. (" the Texture development and itseffect on mechanical properties of an AZ61 Mg alloy fabricated by equalchannel angular pressing ") that on " Acta Materialia " (material journal) (the 51st phase 3239-3307 page or leaf), delivers (Texture Evolution of equal channel angle crimp AZ61 magnesium alloy and to the influence of alloy mechanical property), conventional equal channel angle pressing method is proposed in this article, be specially: adopt different extruding routes to the crimp of AZ61 alloy equal channel angle down at 275 ℃, the refinement alloy grain.Its deficiency is: though obviously refinement of alloy grain, the percentage elongation of alloy obviously improves, and the intensity of alloy obviously reduces.
Summary of the invention
The objective of the invention is to overcome the deficiencies in the prior art, proposed a kind of method for extrusion two-step equal channel angle of improved magnesium alloy, make it in waiting passage extrusion process, reduce deformation temperature, comprehensively improve the obdurability of magnesium alloy.
The present invention is achieved by the following technical solutions, and concrete steps of the present invention are as follows:
(1) design waits the passage extrusion die, in the actual production according to distortion of materials complexity channel corner φ between 90-120 °.Corner radian ψ gets 0-45 °, according to formula:
Can calculate the deformation extent that every time crimp provides.
(2) for given magnesium and various magnesium alloy materials, wait passage crimp, adjust equal channel angle crimp temperature (225-350 ℃) down, find and to realize that flawless is out of shape the minimum deformation temperature of 1 passage in rate of deformation (0.28mm/s).
(3) under above-mentioned flawless distortion minimum temperature, alloy is implemented the crimp of multi-pass equal channel angle, and can be between rolling pass according to a kind of rotation sample in the existing passage extruding routes such as several, be respectively: A: every time sample does not rotate, B: every time sample turns clockwise 90 ° along extrusion axis; C: every time sample is along extrusion axis Rotate 180 °, and D: sample turns clockwise 90 ° along extrusion axis between preceding a time, and sample is rotated counterclockwise 90 ° along extrusion axis between back a time.
(4) alloy is after equal channel angle crimp 2-4 passage, the flowability of alloy improves, resistance of deformation reduces, on this basis, reduce equal channel angle crimp temperature to 180-330 ℃, continue to adopt a kind of in the different extruding routes (A, B, C, D) that this magnesium alloy is carried out equal channel angle crimp 4-8 passage, be the two-step equal channel angular pressing technology, the distortion back obtains to contain more sub boundary and low-angle boundary in fine grain magnesium alloy and the alloy, comprehensively improves the room temperature obdurability of magnesium alloy.
The present invention can draw this rule by deformation temperature in the research magnesium alloy equal channel angle extrusion process used for forming to the influence of magnesium alloy grain size and mechanical property, and deformation temperature is low more, and thinning effect is obvious more, and the intensity of distortion back alloy is higher.Thereby on this basis, proposed the two-step equal channel angle extrusion deformation process,, obtained the higher magnesium alloy materials of obdurability combination property by in the equal channel angle extrusion process used for forming, further reducing deformation temperature.Though percentage elongation improved after the present invention had overcome equal channel angle crimp, the characteristics that yield strength obviously descends are for the obdurability that improves magnesium alloy provides effective scheme.
Compared with prior art, the present invention is verifying on deformation temperature and the deformation extent basis to magnesium alloy microstructure and mechanical property, the extruding of passages such as utilization realizes degree of depth plastic deformation, initial performance according to material, the deformation temperature of passages such as adjusting extruding, effectively refinement magnesium alloy crystal grain and optimize the institutional framework of magnesium alloy, improved the room temperature obdurability of magnesium alloy.
Description of drawings
Fig. 1 is an equal channel angle extrusion die schematic diagram
Fig. 2 is the stress-strain diagram of former primary state alloy and conventional equal channel angle extruded alloy
Fig. 3 is the stress-strain diagram of former primary state alloy and two-step equal channel angle extruded alloy
Fig. 4 is the TEM pattern of alloy behind the two-step equal channel angle extruding deforming
The specific embodiment
For understanding technical scheme of the present invention better, provide the present invention embodiment below in conjunction with content of the present invention in AZ31, AZ61 and the application of Mg-Zn-Y magnesium alloy, detailed process is as follows:
Embodiment one:
1. according to Fig. 1 design and mfg. moulding die, the channel corner φ that chooses mould is 90 °, and corner radian ψ is 0 °, and the dependent variable of every time distortion is 1.15.
2. given magnesium alloy materials is conventional extruding attitude AZ31 magnesium alloy, and average grain size is 16 μ m, and the mechanical property of alloy is respectively: percentage elongation is 21%, yield strength is that 152MPa, tensile strength are 256MPa.This alloy is implemented the ECAE distortion, specimen size is: 10 * 10 * 90cm, carry out the ECAE distortion, and rate of deformation is set at: 0.28mm/s, the scope of being out of shape first passage adjustment deformation temperature is 200-300 ℃, and the result shows can realize that flawless minimum deformation temperature is 225 ℃.
3. under 225 ℃ alloy is implemented multi-pass deformation, the distortion route adopts B, and promptly every time sample turns clockwise 90 ° along extrusion axis.
4. after the distortion of 4 passages, the grain refinement of alloy is 2 μ m, and the mechanical property of alloy is respectively: percentage elongation 26%, yield strength, 136MPa, tensile strength 271MPa (see figure 2).After the distortion of 5 passages, the alloy grain size becomes 1.9 μ m, and mechanical property is respectively: percentage elongation 29%, yield strength are 105MPa, and tensile strength is the 255MPa (see figure 3).Though the percentage elongation of explanation alloy after crimp such as 225 ℃ of passages such as grade has obviously improved, yield strength but obviously reduces.And at the alloy after 4 passages distortion under 225 ℃, because resistance of deformation reduces and the good fluidity of metal, deformation temperature can be reduced to 180 ℃, after 180 ℃ of continuation ECAE are out of shape 1 passage, alloy grain refine to 0.5 μ m, and contains tangible substructure (see figure 4) in the alloy, and mechanical property is respectively percentage elongation 29%, yield strength: 231MPa, tensile strength 303MPa (see figure 3).Explanation is after the two-step equal channel angle extruding, and with respect to original extruding attitude alloy, the intensity and the percentage elongation of alloy all are significantly improved simultaneously.
Embodiment two:
1. according to Fig. 1 design and mfg. moulding die, the channel corner φ that chooses mould is 120 °, and corner radian ψ is 45 °.
2. given magnesium alloy materials is conventional extruding attitude AZ61 magnesium alloy, and average grain size is 20 μ m, and the initial mechanical performance of alloy is: percentage elongation is 19%, yield strength is that 202MPa, tensile strength are 302MPa.This alloy is implemented the ECAE distortion, specimen size is: 10 * 10 * 90cm, carry out the ECAE distortion, and rate of deformation is set at: 0.28mm/s, the scope of being out of shape first passage adjustment deformation temperature is 200-300 ℃, and the result shows can realize that flawless minimum deformation temperature is 250 ℃.
3. under 250 ℃ alloy is implemented multi-pass deformation, the distortion route adopts D, and sample turns clockwise 90 ° along extrusion axis between promptly preceding a time, and sample is rotated counterclockwise 90 ° along extrusion axis between back a time.
4. after the distortion of 4 passages, the grain refinement of alloy is 2 μ m, and the mechanical property of alloy is respectively: percentage elongation 20%, yield strength 174MPa, tensile strength 310MPa.And at the alloy after 4 passages distortion under 250 ℃, because resistance of deformation reduces and the good fluidity of metal, deformation temperature can be reduced to 190 ℃, after 190 ℃ of continuation ECAE are out of shape 4 passages, alloy grain refine to 0.3 μ m, mechanical property is respectively percentage elongation 26%, yield strength: 274MPa, tensile strength 370MPa.
Embodiment three:
1. according to Fig. 1 design and mfg. moulding die, the channel corner φ that chooses mould is 110 °, and corner radian ψ is 30 °.
2. given magnesium alloy materials is conventional extruding attitude Mg97Zn2Y1 magnesium alloy, and initial mechanical performance is: percentage elongation 2.3%, yield strength 352MPa, tensile strength 413MPa.This alloy is implemented the ECAE distortion, and specimen size is: 10 * 10 * 90cm, carry out the ECAE distortion, and the scope of being out of shape first passage adjustment deformation temperature is 300-400 ℃, the result shows can realize that flawless minimum deformation temperature is 350 ℃.
3. under 350 ℃ alloy is implemented multi-pass deformation, the distortion route adopts C, and promptly every time sample is along extrusion axis Rotate 180 °.
4. after the distortion of 4 passages, the mechanical property of alloy is respectively: percentage elongation 8%, yield strength 376MPa, tensile strength 413MPa.And at the alloy after 4 passages distortion under 350 ℃, because resistance of deformation reduces and the good fluidity of metal, deformation temperature can be reduced to 330 ℃, after 330 ℃ of continuation ECAE are out of shape 2 passages, alloy grain refine to 0.2 μ m, mechanical property is respectively percentage elongation 10%, yield strength: 400MPa, tensile strength 449MPa.