CN1326607C - Preparation of transition metal substituted hexaaluminate as catalyst for natural gas combustion - Google Patents

Preparation of transition metal substituted hexaaluminate as catalyst for natural gas combustion Download PDF

Info

Publication number
CN1326607C
CN1326607C CNB2004100342607A CN200410034260A CN1326607C CN 1326607 C CN1326607 C CN 1326607C CN B2004100342607 A CNB2004100342607 A CN B2004100342607A CN 200410034260 A CN200410034260 A CN 200410034260A CN 1326607 C CN1326607 C CN 1326607C
Authority
CN
China
Prior art keywords
aluminate
hexa
preparation
catalysts
solution
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CNB2004100342607A
Other languages
Chinese (zh)
Other versions
CN1680020A (en
Inventor
郝郑平
蒋政
李进军
侯红霞
胡春
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Research Center for Eco Environmental Sciences of CAS
Original Assignee
Research Center for Eco Environmental Sciences of CAS
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Research Center for Eco Environmental Sciences of CAS filed Critical Research Center for Eco Environmental Sciences of CAS
Priority to CNB2004100342607A priority Critical patent/CN1326607C/en
Publication of CN1680020A publication Critical patent/CN1680020A/en
Application granted granted Critical
Publication of CN1326607C publication Critical patent/CN1326607C/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Images

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A50/00TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
    • Y02A50/20Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters

Abstract

The present invention relates to a preparation method for six aluminate catalysts with high specific surface area and high stability, wherein the catalysts can be used under a high-temperature catalytic combustion environment for natural gas for a long time. The preparation method of the catalysts has the advantages of simple process and good repeatability and active constituents can be six aluminates instead of transition metal, such as iron, cobalt, nickel, copper, manganese, titanium, zirconium, etc. The catalysts use the simple precursor compound of inorganic salt, such as nitrate, chloride, acetate, etc., to prepare the precursors of the six aluminates and a specific surface area approaches to 80m<2>/g after a typical catalyst is sintered under 1200 DEG C for 4 hours. The catalysts prepared by the present invention can ignite natural gas under low temperature (470 DEG C to 600 DEG C) and safely run under high temperature under the conditions that GHSV is equal to 48000 h<-1> and CH4/O2/N2 is equal to 1: 4: 95. In tail gas, the concentration of carbon monoxide and nitric oxide (NOx) is far below 10 ppm, and the catalysts do not have a deactivation phenomenon through the investigation of 200h water thermal stability.

Description

Transition-metal substituted type hexa-aluminate combustion of natural gas Preparation of catalysts technology
Technical field
The present invention relates to the combustion of natural gas catalyst technical field, be composition and preparation method about hexa-aluminate type natural gas catalytic combustion catalyst, the catalyst of development can improve the utilization ratio of natural gas, but the stability and safety long-time running is under the high-temperature water heat condition, effectively reduce carbon monoxide (CO) in the combustion tail gas, imperfect combustion hydrocarbon compound (UHC s) discharge capacity, especially nitrogen oxide (No x) reach ultralow even zero-emission.
Background technology
21 century, natural gas will become the big energy of the first in the world.Substitute the important industrial chemicals of coal and oil as future, the research of natural gas at present relates generally to high temperature catalytic reactions such as methane catalytic combustion, oxidative coupling, catalytic reforming, portion oxidation synthesis gas, especially catalytic combustion is because its characteristics stable, efficient, clean burning, caused people's extensive concern, and under reaction condition, the inactivation of low temperature ignition activity, high-temperature stability and the catalytic performance of catalyst becomes the bottleneck that the restriction gas industry is used.
Loaded noble metal catalyst is the material of combustion catalysis the most widely of research, often with transition state of alumina as carrier, yet be higher than under 1200 ℃ the condition, because noble metal volatilization, sintering, and the irreversible α-Al2O3 that is converted into of most of transition state of alumina, surface area sharply reduces, active component also can interact with transition state of alumina, cause the material catalytic activity to reduce and forfeiture, add that noble metal costs an arm and a leg, limited the high temperature of precious metal natural gas catalysis material and used.
The composite oxide catalysts of perovskite structure is the combustion catalyst more widely of another kind of research, but still has the problem of specific surface than low and high temperature sintering.Introduce metal ions such as rare earth or alkaline-earth metal and can generate hexa-aluminate type inorganic material in the transition state of alumina structure, hexa-aluminate has β-Al 2O 3Or the unique layer structure of Magnetoplumbate-type, can be at the scope generation ion substitution of broad, such material still can be kept high surface area under 1200 ℃-1500 ℃, keep rock-steady structure, in the high-temperature catalytic reaction, show good anti-sintering and thermal shock resistance, be considered to be rich in most the high-temperature catalytic material of prospect.The preparation of hexa-aluminate is generally relatively more difficult, and preparation method and technology are most important to the performance of catalyst, and the preparation method who adopts is sol-gel and coprecipitation usually; Recently, J.Y.Ying etc. have developed hexa-aluminate class catalyst (the Ying J Y of prepared by reverse microemulsion method high-specific surface area, Zarur A, US 6,413,489 B1.1998), the initiation temperature of the manganese of preparation (Mn)-BHA and Ce-BHA is near 400 ℃ of (CH4/Air=1: 99), but this method complex process, the cost costliness is not suitable for suitability for industrialized production and application.
Transition metal iron (Fe), cobalt (Co), nickel (Ni), copper (Cu), manganese (Mn), titanium (Ti), the supported oxide catalyst of zirconium formation such as (Zr) has good low temperature active to catalytic combustion, but because the anti-caking power of high temperature is limited, is difficult to reach requirement of actual application.Hexa-aluminate class catalyst has the ability that higher high temperature resistant and anti-hydro-thermal is impacted, but must overcome complex process, reduces the catalysis material production cost.
Summary of the invention
The objective of the invention is transition metal iron (Fe), cobalt (Co), nickel (Ni), copper (Cu), manganese (Mn), titanium (Ti), zirconiums (Zr) etc. are introduced the hexa-aluminate lattice, can reduce the one-tenth phase temperature of catalyst on the one hand, can improve the high-temperature stability of the low temperature active and the transition metal of catalyst on the other hand greatly, give full play to transition metal and hexa-aluminate advantage separately, overcome corresponding shortcoming.
Another object of the present invention is to the good natural gas high-temp combustion catalysis material of simple synthesis technique processability, simplify preparation technology, reduce production costs, to realize the quick ignition of natural gas catalytic combustion, high-temperature stable safety, the purpose of environmental protection and economy, and have the heat resistanceheat resistant concussion, long-life, the gained catalyst is fit to the characteristics that the high-temp combustion device is used.
For achieving the above object, technical solution of the present invention provides a kind of transition-metal substituted type hexa-aluminate combustion of natural gas Preparation of catalysts technology, adopts coprecipitation, hydro-thermal method, and sol-gal process or reverse micelle method, it may further comprise the steps:
A) at first, prepare the precursor compound solution or the inverse micellar solution of transition metal and six aluminic acids respectively, wherein, solution is applicable to coprecipitation, hydro-thermal method, sol-gal process, and inverse micellar solution is applicable to reverse micelle method;
B) dispose the aqueous solution or the inverse micellar solution of suitable precipitating reagent in addition, wherein, solution is applicable to coprecipitation, hydro-thermal method, sol-gal process, and inverse micellar solution is applicable to reverse micelle method;
C) with a), b) two step gained solution mix, and obtain precipitation, through washing, drying obtains the hexa-aluminate predecessor;
D) again with c) the hexa-aluminate predecessor that obtains of step is through 500 ℃, 800 ℃, and 1100 ℃ and 1200 ℃ of four step be calcination process step by step, promptly obtains the hexa-aluminate (Ba of high-specific surface area xLa 1-xM yAl 12-yO 19-δ, Ba xLa 1-xM yM ' zAl 12-y-zO 19-δ) catalyst.
Described Preparation of catalysts technology, its described transition metal precursor compound is inorganic salts, is nitrate, acetate or chloride.
Described Preparation of catalysts technology, the precursor compound solution of its described transition metal and six aluminic acids, its acid-base value is pH=1.
Described Preparation of catalysts technology, its described precipitating reagent is (NH 4) 2CO 3, Na 2CO 3, NaHCO 3Or K 2CO 3Salting liquid.
Described Preparation of catalysts technology, its described transition metal is iron (Fe), cobalt (Co), nickel (Ni), copper (Cu), manganese (Mn), titanium (Ti), zirconium (Zr) or its combination, in a catalyst system, iron (Fe), cobalt (Co), nickel (Ni), copper (Cu), the relative amount of manganese (Mn) is between 0.1%-50%.
Described Preparation of catalysts technology, its described activity of such catalysts component M and M ' are iron (Fe), cobalt (Co), nickel (Ni), copper (Cu), manganese (Mn), titanium (Ti), the lattice substitute ingredient of zirconium (Zr), adjust the compound mode of transition metal in hexa-aluminate, can farthest improve the low temperature ignition activity of catalyst, x≤1 wherein, y+z≤5.
Described Preparation of catalysts technology, its described transition metal part substituted type hexa-aluminate catalyzer, the A position exists barium (Ba) and lanthanum (La) cation simultaneously in the hexa-aluminate lattice, there is good synergy in the two with transition metal in hexa-aluminate, initiation temperature is reduced, high-temperature stability improves, and reduces the one-tenth phase temperature of catalyst.
Described Preparation of catalysts technology, its described Hydrothermal Preparation hexa-aluminate catalyzer of using, at d) step in, with c) the hexa-aluminate predecessor that obtains of step, be deposited in the autoclave through 110~120 ℃ of hydrothermal treatment consists, through 500 ℃, 800 ℃, 1100 ℃ and 1200 ℃ four go on foot the substep calcination process again.
Described Preparation of catalysts technology, its described Prepared by Sol Gel Method hexa-aluminate catalyzer of using, be to adopt and in the transition metal precursor compound aqueous solution, add citric acid or glycerite, obtain the hexa-aluminate predecessor through 80 ℃ of constant temperature rotary evaporation dryings, again through 500 ℃, 800 ℃, 1100 ℃ and 1200 ℃ of four step substep calcination process become the phase temperature thereby reduce hexa-aluminate.
Described Preparation of catalysts technology, its described reverse micelle method of using, at c) the hexa-aluminate predecessor that obtains of step, form reverse micelle by surfactant and water, the water nuclear that reverse micelle surrounds is as reactor, the realization nucleation is separated with crystallization, reaches hexa-aluminate low temperature and becomes phase, the purpose of high temperature Large ratio surface.
Described Preparation of catalysts technology, its described transition metal part substituted type hexa-aluminate catalyzer, apply the monoblock type ceramic surface through extrusion molding or as active component, prepare the monoblock type ceramic catalyst of various honeycombs, be used for industrial production and practical application.
Preparation technology of the present invention is simple, and is with low cost, synthesized and has been difficult to the transition-metal substituted type hexa-aluminate high temperature Large ratio surface catalyst that synthesizes usually.After the roasting, catalyst specific surface is near 80m preferably 2/ g can be at GHSV=48000h -1, CH 4/ O 2/ N 2=1: under 4: 95 the condition, realize methane, 610 ℃ of full conversions, carbon monoxide in the tail gas (CO), nitrogen oxide (NO in 470 ℃ of ignitions x) concentration be lower than 10ppm, investigate through the 200h hydrothermal stability, catalyst is not seen deactivation phenomenom.
Description of drawings
The nitrogen adsorption desorption curve and the pore distribution curve figure of Fig. 1 the present invention typical case hexa-aluminate (1200 ℃/4h roasting) sample.
The SEM photo of Fig. 2 the present invention typical case hexa-aluminate (1200 ℃/4h roasting) sample.
The specific embodiment
The present invention adopts coprecipitation, hydro-thermal method, and sol-gal process or reverse micelle method are to hexa-aluminate PredecessorIntroduce transition metal in the structure, form transition metal part substituted type hexa-aluminate (Ba through high-temperature roasting xLa 1-xM yAl 12-yO 19-δ, Ba xLa 1-xM yM ' zAl 12-y-zO 19-δ) catalysis material.The used transition metal precursor compound of the present invention is inorganic salts, as its nitrate, and acetate or chloride.At first, prepare the precursor compound solution (pH=1) or the inverse micellar solution of transition metal and six aluminic acids respectively, wherein solution is applicable to coprecipitation, hydro-thermal method, sol-gal process, and inverse micellar solution is applicable to reverse micelle method; Dispose the aqueous solution or the inverse micellar solution of suitable precipitating reagent in addition, wherein solution is applicable to coprecipitation, hydro-thermal method, sol-gal process, inverse micellar solution is applicable to reverse micelle method, then the two mixing is obtained precipitation, through washing, drying obtains the hexa-aluminate predecessor, and wherein hydro-thermal method need be deposited in predecessor in the autoclave through 110 ℃ of hydrothermal treatment consists; The innovation part of sol-gal process is to adopt adds citric acid or glycerite in the transition metal precursor compound aqueous solution, obtain predecessor through 80 ℃ of constant temperature rotary evaporation dryings; Above-mentioned each class methods are obtained predecessor can obtain high-specific surface area respectively through 500 ℃, 800 ℃, 110 ℃ and 1200 ℃ of substep calcination process hexa-aluminate catalyzer.
Active element of the present invention is transition metal iron (Fe), cobalt (Co), nickel (Ni), copper (Cu), coprecipitation is adopted in manganese (Mn) etc. and different proportioning combinations thereof, hydro-thermal method, sol-gal process, reverse micelle method etc. are introduced transition metal and are formed transition metal iron (Fe) in the hexa-aluminate structure, cobalt (Co), nickel (Ni), copper (Cu), manganese (Mn), titanium (Ti), zirconium (Zr) part substituted type hexa-aluminate (Ba xLa 1-xM yAl 12-yO 19-δ, Ba xLa 1-xM yM ' zAl 12-y-zO 19-δ) catalysis material, at GHSV=48000h -1, CH 4/ O 2/ N 2=1: under 4: 95 the high temperatures typical neat gas burner reaction condition, realize methane in 450 ℃ of-700 ℃ of complete oxidations, the concentration of carbon monoxide in the tail gas (CO) is lower than 10ppm, and does not have carbon distribution, and energy utilization rate improves, and whole combustion process does not have nitrogen oxide (NO x) produce, environmental benefit is good.Catalyst is investigated through long-time stability, no deactivation phenomenom.
The used transition metal iron of the present invention (Fe), cobalt (Co), nickel (Ni), copper (Cu), manganese (Mn) etc. derives from its nitrate or chloride solution, and precipitating reagent can be (NH 4) 2CO 3, Na 2CO 3, NaHCO 3, K 2CO 3Deng salting liquid.
The used preparation method of the present invention can be coprecipitation, hydro-thermal method, sol-gal process, reverse micelle method etc.
The coprecipitation preparation process is: transition metal iron (Fe), cobalt (Co), nickel (Ni), copper (Cu), manganese (Mn), the mixed solution and the Ba (NO of the nitrate of zirconium (Zr) etc. or combination in twos 3) 2Solution, or La (NO 3) 3Solution, or Ba (NO 3) 2With La (NO 3) 3Mixed solution evenly mix, reaction temperature is 60 ℃, quick impouring precipitating reagent is as (NH 4) 2CO 3Solution, NH 4HCO 3Solution, urea liquid, Na 2CO 3Solution, NaHCO 3Solution, K 2CO 3Deng salting liquid, 60 ℃ of constant temperature, vigorous stirring leaves standstill agingly, separate, drying, roasting can obtain required catalyst.To cobalt (Co), nickel (Ni), the selected precipitating reagent of copper (Cu) must not contain NH 4 +The chloride solution method similarly.
Co-precipitation-Hydrothermal Preparation process is: transition metal iron (Fe), cobalt (Co), nickel (Ni), copper (Cu), the mixed solution and the Ba (NO of the nitrate of manganese (Mn) etc. or combination in twos 3) 2Solution, or La (NO 3) 3Solution, or Ba (NO 3) 2With La (NO 3) 3Mixed solution evenly mix, reaction temperature is 60 ℃, under the vigorous stirring, quick impouring precipitating reagent is as (NH 4) 2CO 3Solution, NH 4HCO 3Solution, urea liquid, Na 2CO 3Solution, NaHCO 3Solution, K 2CO 3Deng salting liquid; 60 ℃ of constant temperature, vigorous stirring 3h, 60 ℃ of constant temperature leave standstill aging, separate, drying, roasting can obtain required catalyst.To cobalt (Co), nickel (Ni), the selected precipitating reagent of copper (Cu) must not contain NH 4 +The chloride solution method similarly.
The Hydrothermal Preparation process is: transition metal iron (Fe), cobalt (Co), nickel (Ni), copper (Cu), the mixed solution and the Ba (NO of the nitrate of manganese (Mn) etc. or combination in twos 3) 2Solution, or La (NO 3) 3Solution, or Ba (NO 3) 2With La (NO 3) 3Mixed solution evenly mix, reaction temperature is 60 ℃, under the vigorous stirring, quick impouring precipitating reagent is as (NH 4) 2CO 3Solution, NH 4HCO 3Solution, urea liquid, Na 2CO 3Solution, NaHCO 3Solution, K 2CO 3Deng salting liquid; Change the gained slurries over to autoclave, 120 ℃ of constant temperature leave standstill agingly, separate, and drying, roasting can obtain required catalyst.To cobalt (Co), nickel (Ni), the selected precipitating reagent of copper (Cu) must not contain NH 4 +
The Prepared by Sol Gel Method process is: transition metal iron (Fe), cobalt (Co), nickel (Ni), copper (Cu), the mixed solution and the Ba (NO of the nitrate of manganese (Mn) etc. or combination in twos 3) 2Solution, or La (NO 3) 3Solution, or Ba (NO 3) 2With La (NO 3) 3Mixed solution evenly mix, reaction temperature is 80 ℃, under the vigorous stirring, the weak solution of the weak solution of the quick excessive citric acid of impouring or polyethylene glycol (PEG) and excessive citric acid, with 80 ℃ of gained slurries constant temperature, stir and quicken dehydration formation gel, the roasting in 500 ℃ of air of gained gel, burning is removed organic principle and is decomposed nitrate anion, can obtain required catalyst through high-temperature roasting (more than 1200 ℃) again.
Reverse micelle method (reverse micro-emulsion) preparation process:
According to cetyl ammonium bromide (CTAB): sec-n-octyl alcohol (2-octanol)=1: 2-1: 6 (mass ratioes) configuration mixed liquor A, vigorous stirring 60min; According to the iron (Fe) of the chemical dosage ratio of target product configuration 0.4mol/L, cobalt (Co), nickel (Ni), copper (Cu), the mixed nitrate solution B of manganese (Mn) etc.s is about rare nitric acid adjusting pH=1; According to the barium (Ba) of the chemical dosage ratio of target product configuration 1mol/L, the mixed nitrate solution C of lanthanum (La) etc.s is about rare nitric acid adjusting pH=1; Configuration saturated ammonia aqueous solution D, according to A: B and A: C=2.5: 1 ratio is mixed two solution, and vigorous stirring 2h is expressed as E, F respectively; With E, F two liquid mixed in equal amounts add excessive D, reaction 30min, centrifugation 30min (4000r/min), with absolute ethanol washing 5-8 time, room temperature is dried in the shade, 110 ℃ of dryings, with above sample respectively at 500 ℃, 800 ℃, 1100 ℃, 1200 ℃ of roasting 3h.The gained catalyst is labeled as BF respectively iA n-t, A in the formula, B, F, I, t represent aluminium (Al) respectively, barium (Ba), iron (Fe) atom, i represents the atomicity of iron (Fe), and n represents aluminium (Al) atomicity, and t mark sintering temperature does not mark t person and is oxide.Lanthanum (La) doped samples is labeled as B xL yF zA n-t, x in the formula, y, z, n represent barium (Ba), lanthanum (La), iron (Fe), the atomicity of aluminium (Al).
Compared with the prior art, substantive distinguishing features of the present invention is: (1) technology is simple, and raw material is cheap to be easy to get, and catalyst is evenly single mutually, and mechanical performance and catalytic stability are good; (2) can in 400-700 ℃ of temperature range, methane all be converted into carbon dioxide (CO 2) and water (H 2O), energy utilization rate height, environmental protection and economy; (3) specific area height can effectively reduce the mass transfer limit of high-temp combustion, effectively controls reaction speed and degree; (4) methane content is low in the combustion mixture body, and sufficient combustion away from explosion limit, reduces the danger of blast, improves processing safety; (5) prepared catalyst can be processed into different shape as required, is fit to the application of burner.
Embodiment
Example 1. adopts above-mentioned coprecipitation to prepare Ba 1-xLa xFe yAl 12-yO 19-δ:
Dispose serial stoichiometric Fe (NO 3) 3And Al (NO 3) 3, La (NO 3) 3, Ba (NO 3) 2Mixed solution, rare nitric acid is regulated about pH=1, disposes saturated (NH in addition 4) 2CO 3Solution.Pour mixing salt solution into saturated (NH rapidly 4) 2CO 3Solution, vigorous stirring, the temperature of system are controlled at 60 ℃, and the pH value is controlled at 7.5-8.0, and the brown slurries of gained are continued vigorous stirring 2h, and 3h is handled in 60 ℃ of ageings; NO is removed in washing 3 -, the gained filter cake is in 60 ℃ of oven dry, 120 ℃ of dryings.With above sample respectively at 500 ℃, 800 ℃, 1100 ℃, 1200 ℃ of roasting 3h.The gained catalyst is labeled as BF respectively iA n-t, A in the formula, B, F, I, t represent aluminium (Al) respectively, barium (Ba), iron (Fe) atom, i represents the atomicity of iron (Fe), and n represents aluminium (Al) atomicity, and t mark sintering temperature does not mark t person and is oxide.The La doped samples is labeled as B xL yF zA n-t, x in the formula, y, z, n represent barium (Ba), lanthanum (La), iron (Fe), the atomicity of aluminium (Al).Wherein best realization example is: BF 3Al 9-1100,515 ℃ of initiation temperatures, 710 ℃ of full conversions, high temperature 100h does not have inactivation.
The methyl hydride combustion activity of the typical hexa-aluminate catalyzer of table 1. prepared by co-precipitation
Catalysts T 10(℃) T 50(℃) T 90(℃) SSA(m 2/g)
BA 12-1200 BFA 11-1200 BF 1.5Al 10.5-1200 BF 2Al 10-1200 BF 3Al 9-1200 BF 3.5A 8.5-1200 B 0.5L 0.5FA 11-1200 660 550 570 525 515 515 560 815 675 660 640 610 615 670 875 770 725 705 710 777 750 14.5 17.6 18.5 13.4 18.6 9.2 18.4
Example 2. adopts above-mentioned co-precipitation-Hydrothermal Preparation Ba 1-xLa xFe yAl 12-yO 19-δ:
Dispose serial stoichiometric Fe (NO 3) 3And Al (NO 3) 3, Ba (NO 3) 2Mixed solution, rare nitric acid is regulated about pH=1, disposes saturated (NH in addition 4) 2CO 3Solution or saturated urea liquid.Pour mixing salt solution into saturated (NH rapidly 4) 2CO 3Solution or excessive saturated urea liquid, vigorous stirring, the temperature of system are controlled at 60 ℃, and the pH value is controlled at 7.5-8.0, and 3h is handled in 60 ℃ of ageings of the brown slurries of gained, changes reactor over to and handles 3h for 120 ℃; NO is removed in the gained washing of precipitate 3 -, the gained filter cake is in 120 ℃ of dryings.With above sample respectively at 500 ℃, 800 ℃, 1100 ℃, 1200 ℃ of roasting 3h.The gained catalyst is labeled as BF respectively iA n-t, A in the formula, B, F, I, t represent aluminium (Al) respectively, barium (Ba), iron (Fe) atom, i represents the atomicity of iron (Fe), and n represents aluminium (Al) atomicity, and t mark sintering temperature does not mark t person and is oxide.Lanthanum (La) doped samples is labeled as B xL yF zA n-t, x in the formula, y, z, n represent barium (Ba), lanthanum (La), iron (Fe), the atomicity of aluminium (Al).
Example 3. adopts above-mentioned Hydrothermal Preparation Ba 1-xLa xFe yAl 12-yO 19-δ:
Dispose serial stoichiometric Fe (NO 3) 3And Al (NO 3) 3, Ba (NO 3) 2Mixed solution, rare nitric acid is regulated about pH=1, disposes saturated (NH in addition 4) 2CO 3Solution or saturated urea liquid.Pour mixing salt solution into saturated (NH rapidly 4) 2CO 3Solution or excessive saturated urea liquid, vigorous stirring, the temperature of system are controlled at 60 ℃, and the pH value is controlled at 7.5-8.0, changes the brown slurries of gained over to reactor and handles 3h for 120 ℃; NO is removed in the gained washing of precipitate 3 -, the gained filter cake is in 60 ℃ of oven dry, 120 ℃ of dryings.With above sample respectively at 500 ℃, 800 ℃, 1100 ℃, 1200 ℃ of roasting 3h.The gained catalyst is labeled as BF respectively iA n-t, A in the formula, B, F, I, t represent aluminium (Al) respectively, barium (Ba), iron (Fe) atom, i represents the atomicity of iron (Fe), and n represents aluminium (Al) atomicity, and t mark sintering temperature does not mark t person and is oxide.Lanthanum (La) doped samples is labeled as B xL yF zA n-t, x in the formula, y, z, n represent barium (Ba), lanthanum (La), iron (Fe), the atomicity of aluminium (Al).Wherein best realization example is: B 0.2L 0.8FA11, initiation temperature are 470 ℃, realize full the conversion for 616 ℃.800 ℃ of reaction in-situ 100h do not have deactivation phenomenom, and its nitrogen adsorption desorption and pore distribution curve are seen accompanying drawing 1, accords with Langmuir-IV type adsorption desorption feature, and pore size distribution is typical mesopore distribution characteristics, and main aperture concentrates between the 5-40nm.Its SEM photo as shown in Figure 2.
The methyl hydride combustion activity of the typical hexa-aluminate catalyzer of table 2. Hydrothermal Preparation
Catalysts Formula titanium (Ti) on T 10 T 50 T 90 SSA(m 2/ g)
BFA11-1200 B 0.8L 0.2FA11-1 200 B 0.5L 0.5FA11-1 200 B 0.2L 0.8FA11-1 200 LFA11-1200 LA11-1200 Ba FeAl 11O 19-δ Ba 0.8La 0.2FeAl 11O 1 9-δ Ba 0.5La 0.5FeAl 11O 1 9-δ Ba 0.2La 0.8FeAl 11O 1 9-δ LaFeAl 11O 19-δ LaAl 11O 19-δ 515 533 558 472 471 500 677 674 672 569 599 625 775 752 746 616 664 700 18.6 17.9 18.5 37.2 30 72
Example 4. sol-gel process (sol-gel) preparation Ba 1-xLa xFe yAl 12-yO 19-δ:
Transition metal iron (Fe) bores (Co), nickel (Ni), copper (Cu), the mixed solution and the Ba (NO of the nitrate of manganese (Mn) etc. or combination in twos 3) 2Solution, or La (NO 3) 3Solution, or Ba (NO 3) 2With La (NO 3) 3Mixed solution evenly mix, at 80 ℃ of constant temperature, under the vigorous stirring, the weak solution of the weak solution of the quick excessive citric acid of impouring or polyethylene glycol (PEG) and excessive citric acid, with 80 ℃ of gained slurries constant temperature, stir and quicken dehydration formation gel, the roasting in 500 ℃ of air of gained gel, burning is removed organic principle and is decomposed nitrate anion, with above sample respectively at 500 ℃, 800 ℃, 1100 ℃, 1200 ℃ of roasting 3h.The gained catalyst is labeled as BF respectively iA n-t, A in the formula, B, F, I, t represent aluminium (Al) respectively, barium (Ba), iron (Fe) atom, i represents the atomicity of iron (Fe), and n represents aluminium (Al) atomicity, and t mark sintering temperature does not mark t person and is oxide.Lanthanum (La) doped samples is labeled as B xL yF zA n-t, x in the formula, y, z, n represent barium (Ba), lanthanum (La), iron (Fe), the atomicity of aluminium (Al).
Example 5. reverse micelle methods (reverse micro-emulsion) preparation Ba 1-xLa xFe yAl 12-yO 19-δ:
According to cetyl ammonium bromide (CTAB): sec-n-octyl alcohol (2-octanol)=1: 2-1: 6 (mass ratioes) configuration mixed liquor A, vigorous stirring 60min; According to the iron (Fe) of the chemical dosage ratio of target product configuration 0.4mol/L, cobalt (Co), nickel (Ni), copper (Cu), the mixed nitrate solution B of manganese (Mn) etc.s is about rare nitric acid adjusting pH=1; According to the barium (Ba) of the chemical dosage ratio of target product configuration 1mol/L, the mixed nitrate solution C of lanthanum (La) etc.s is about rare nitric acid adjusting pH=1; Configuration saturated ammonia aqueous solution D, according to A: B and A: C=2.5: 1 ratio is mixed two solution, and vigorous stirring 2h is expressed as E, F respectively; With E, F two liquid mixed in equal amounts add excessive D, reaction 30min, centrifugation 30min (4000r/min), with absolute ethanol washing 5-8 time, room temperature is dried in the shade, 110 ℃ of dryings, with above sample respectively at 500 ℃, 800 ℃, 1100 ℃, 1200 ℃ of roasting 3h.The gained catalyst is labeled as BF respectively iA n-t, A in the formula, B, F, t represent aluminium (Al) respectively, barium (Ba), iron (Fe) atom, i represents the atomicity of iron (Fe), and n represents aluminium (Al) atomicity, and t mark sintering temperature does not mark t person and is oxide.Lanthanum (La) doped samples is labeled as B xL yF zA n-t, x in the formula, y, z, n represent barium (Ba), lanthanum (La), iron (Fe), the atomicity of aluminium (Al).
The preparation of example 6. integral catalyzers:
Above catalyst is mixed the back extrusion modling with ceramic material, make honeycomb ceramic body, directly apply to catalytic burner, under equal air speed, activity and powder-like result are approaching.

Claims (11)

1. a transition-metal substituted type hexa-aluminate combustion of natural gas Preparation of catalysts technology adopts coprecipitation, hydro-thermal method, and sol-gal process or reverse micelle method is characterized in that may further comprise the steps:
A) at first, prepare the precursor compound solution or the inverse micellar solution of transition metal and hexa-aluminate respectively, wherein solution is applicable to coprecipitation, hydro-thermal method, sol-gal process, and inverse micellar solution is applicable to reverse micelle method;
B) dispose the aqueous solution or the inverse micellar solution of suitable precipitating reagent in addition, wherein solution is applicable to coprecipitation, hydro-thermal method, sol-gal process, and inverse micellar solution is applicable to reverse micelle method;
C) with a), b) two step gained solution mix, and obtain precipitation, through washing, drying obtains the hexa-aluminate predecessor;
D) again with c) the hexa-aluminate predecessor that obtains of step is through 500 ℃, 800 ℃, 1100 ℃ and 1200 ℃ of four step substep calcination process, promptly obtains the hexa-aluminate of high-specific surface area
(Ba xLa 1-xM yAl 12-yO 19-δ, Ba xLa 1-xM yM ' zAl 12-y-zO 19-δ) catalyst.
2. Preparation of catalysts technology as claimed in claim 1 is characterized in that: described transition metal precursor compound is nitrate, acetate or chloride.
3. Preparation of catalysts technology as claimed in claim 1 is characterized in that: the precursor compound solution of described transition metal and hexa-aluminate, its acid-base value are pH=1.
4. Preparation of catalysts technology as claimed in claim 1 is characterized in that: described precipitating reagent is (NH 4) 2CO 3, Na 2CO 3, NaHCO 3Or K 2CO 3Salting liquid.
5. as claim 1,2 or 3 described Preparation of catalysts technologies, it is characterized in that:
Described transition metal is iron (Fe), cobalt (Co), nickel (Ni), copper (Cu), manganese (Mn), titanium (Ti), zirconium (Zr) or its combination, in a catalyst system, iron (Fe), cobalt (Co), nickel (Ni), copper (Cu), the relative amount of manganese (Mn) is between 0.1%-50%.
6. Preparation of catalysts technology as claimed in claim 1, it is characterized in that: described activity of such catalysts component M and M ' are iron (Fe), cobalt (Co), nickel (Ni), copper (Cu), manganese (Mn), titanium (Ti), the lattice substitute ingredient of zirconium (Zr), adjust the compound mode of transition metal in hexa-aluminate, can farthest improve the low temperature ignition activity of catalyst, x≤1 wherein, y+z≤5.
7. Preparation of catalysts technology as claimed in claim 1, it is characterized in that: described transition metal part substituted type hexa-aluminate catalyzer, the A position exists barium (Ba) and lanthanum (La) cation simultaneously in the hexa-aluminate lattice, there is good synergy in the two with transition metal in hexa-aluminate, initiation temperature is reduced, high-temperature stability improves, and reduces the one-tenth phase temperature of catalyst.
8. Preparation of catalysts technology as claimed in claim 1, it is characterized in that: the described Hydrothermal Preparation hexa-aluminate catalyzer of using, at d) step in, with c) the hexa-aluminate predecessor that obtains of step is deposited in the autoclave through 110~120 ℃ of hydrothermal treatment consists, again through 500 ℃, 800 ℃, 1100 ℃ and 1200 ℃ of four step substep calcination process.
9. Preparation of catalysts technology as claimed in claim 1, it is characterized in that: the described Prepared by Sol Gel Method hexa-aluminate catalyzer of using, be to adopt and in the transition metal precursor compound aqueous solution, add citric acid or glycerite, obtain the hexa-aluminate predecessor through 80 ℃ of constant temperature rotary evaporation dryings, through 500 ℃, 800 ℃, 1100 ℃ and 1200 ℃ of four step substep calcination process, become the phase temperature again thereby reduce hexa-aluminate.
10. Preparation of catalysts technology as claimed in claim 1, it is characterized in that: the described reverse micelle method of using, at c) the hexa-aluminate predecessor that obtains of step, form reverse micelle by surfactant and water, the water nuclear that reverse micelle surrounds is as reactor, the realization nucleation is separated with crystallization, reaches hexa-aluminate low temperature and becomes phase, the purpose of high temperature Large ratio surface.
11. Preparation of catalysts technology as claimed in claim 1, it is characterized in that: described transition metal part substituted type hexa-aluminate catalyzer, apply the monoblock type ceramic surface through extrusion molding or as active component, prepare the monoblock type ceramic catalyst of various honeycombs, be used for industrial production and practical application.
CNB2004100342607A 2004-04-05 2004-04-05 Preparation of transition metal substituted hexaaluminate as catalyst for natural gas combustion Expired - Lifetime CN1326607C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNB2004100342607A CN1326607C (en) 2004-04-05 2004-04-05 Preparation of transition metal substituted hexaaluminate as catalyst for natural gas combustion

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNB2004100342607A CN1326607C (en) 2004-04-05 2004-04-05 Preparation of transition metal substituted hexaaluminate as catalyst for natural gas combustion

Publications (2)

Publication Number Publication Date
CN1680020A CN1680020A (en) 2005-10-12
CN1326607C true CN1326607C (en) 2007-07-18

Family

ID=35066996

Family Applications (1)

Application Number Title Priority Date Filing Date
CNB2004100342607A Expired - Lifetime CN1326607C (en) 2004-04-05 2004-04-05 Preparation of transition metal substituted hexaaluminate as catalyst for natural gas combustion

Country Status (1)

Country Link
CN (1) CN1326607C (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105797742A (en) * 2016-03-31 2016-07-27 四川九鼎智远知识产权运营有限公司 Methane combustion catalyst

Families Citing this family (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100998941B (en) * 2007-01-04 2012-09-05 华东理工大学 Precatalyst and its preparation method
CN100447108C (en) * 2007-03-02 2008-12-31 尤潘垦 Nano optical energy particle catalytic thermal storage refractory
CN101108340B (en) * 2007-07-27 2010-05-19 广东工业大学 Preparation method of zirconium manganese doped hexa- aluminate catalyzer
CN101874980B (en) * 2010-04-26 2014-03-26 中国科学院生态环境研究中心 Application of transition-metal substituted type hexaaluminate high-temperature catalytic material in enameled-wire waste gas treatment
CN102674413B (en) * 2011-03-16 2014-04-30 中国科学院过程工程研究所 Catalyst for methanation of CO and H2, and preparation method thereof
CN103041822A (en) * 2012-12-20 2013-04-17 天津大学 Integral type metal catalyst for methane catalytic combustion and preparation method
CN105854954A (en) * 2016-03-31 2016-08-17 四川九鼎智远知识产权运营有限公司 Natural gas combustion catalyst
CN109114577B (en) * 2018-06-29 2020-11-06 山东三维石化工程股份有限公司 Claus process H2S acid gas catalytic combustion method
ES2803955B2 (en) * 2019-07-26 2021-12-21 Univ Navarra Publica Hexaaluminates with improved textural properties, their preparation from salt slag from aluminum recycling processes and their use
CN112871177B (en) * 2021-01-26 2023-08-15 中国科学院大学 Application of hexaaluminate high-temperature resistant catalytic material in ammonolysis reaction
CN112871149A (en) * 2021-01-26 2021-06-01 中国科学院大学 Hexaaluminate catalyst and method for preparing sulfur by selective oxidation of hydrogen sulfide under medium-high temperature condition by using hexaaluminate catalyst

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS60202742A (en) * 1984-03-26 1985-10-14 Matsushita Electric Ind Co Ltd Oxidation catalyst for catalytic combustion
JPS61161114A (en) * 1985-01-04 1986-07-21 Toshiba Ceramics Co Ltd Filter device of ceramic filter and its washing
JPS6226099B2 (en) * 1980-10-20 1987-06-06 Discovision Ass
JPH0986928A (en) * 1994-10-04 1997-03-31 Nissan Motor Co Ltd A-site deficient perovskite double oxide and catalyst composed thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6226099B2 (en) * 1980-10-20 1987-06-06 Discovision Ass
JPS60202742A (en) * 1984-03-26 1985-10-14 Matsushita Electric Ind Co Ltd Oxidation catalyst for catalytic combustion
JPS61161114A (en) * 1985-01-04 1986-07-21 Toshiba Ceramics Co Ltd Filter device of ceramic filter and its washing
JPH0986928A (en) * 1994-10-04 1997-03-31 Nissan Motor Co Ltd A-site deficient perovskite double oxide and catalyst composed thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105797742A (en) * 2016-03-31 2016-07-27 四川九鼎智远知识产权运营有限公司 Methane combustion catalyst

Also Published As

Publication number Publication date
CN1680020A (en) 2005-10-12

Similar Documents

Publication Publication Date Title
Zha et al. Improved NO x reduction in the presence of alkali metals by using hollandite Mn–Ti oxide promoted Cu-SAPO-34 catalysts
CN1326607C (en) Preparation of transition metal substituted hexaaluminate as catalyst for natural gas combustion
CN106732647A (en) A kind of perovskite type methyl hydride combustion catalyst and preparation method and application
US20090196813A1 (en) High temperature catalyst and process for selective catalytic reduction of nox in exhaust gases of fossil fuel combustion
KR101990156B1 (en) METHOD FOR TREATING A GAS CONTAINING NITROGEN OXIDES(NOx), IN WHICH A COMPOSITION COMPRISING CERIUM OXIDE AND NIOBIUM OXIDE IS USED AS A CATALYST
CN101637725B (en) Honeycomb ceramic type monolithic catalyst using mayenite as coating layer, preparation method and application thereof
CN103611538B (en) For the multifunction catalyst and preparation method thereof of hydrogen production from methane vapor reforming
CN101798103B (en) Method for preparing colloid crystal template of orthorhombic La2CuO4 with three-dimensional macro-porous structure
CN100493697C (en) Spherical cerium-zirconium base composite oxide and its preparing method
CN103801288B (en) For the composite oxide catalysts and preparation method thereof of oxidation of nitric oxide
CN102333743A (en) Novel zirconium white cerium dioxide compsn
KR101473440B1 (en) Mixed oxide catalyst materials for treating an exhaust gas, preparing methods thereof and methods for treating the exhaust gas using the same
CN106944093B (en) A kind of Ca-Ti ore type honeycomb monolith methane catalytic combustion catalyst and preparation method thereof
CN108380203B (en) Mesoporous wall hollow core-shell spherical LaMnO3Perovskite catalyst and preparation method thereof
Katabathini et al. Cu, Fe and Mn oxides intercalated SiO2 pillared magadiite and ilerite catalysts for NO decomposition
CN104437501B (en) A kind of cobalt-base catalyst and the preparation method and application thereof
CN101306361A (en) Method for preparing hexa-aluminate catalyst using reversed phase micro-emulsion method
CN113649022B (en) Catalyst for catalytic combustion of organic volatile waste gas and preparation method thereof
CN108295865A (en) A kind of integral honeycomb low temperature SCR denitration catalyst and preparation method thereof
Liu et al. Experimental and theoretical study on La0. 5K0. 5Mn1− xFexO3 perovskite catalysts for mild temperature soot combustion and simultaneous removal of soot and NO
Hua et al. Low-temperature catalytic oxidation of NO over Mn-Ce-Ox catalyst
Mao et al. The effect of the structure and oxygen defects on the simultaneous removal of NO x and soot by La 2− x Ba x CuO 4
Xu et al. Promotional effects of Sm/Ce/La doping on soot oxidation over MnCo2O4 spinel catalysts
CN110548521B (en) High-performance low-temperature NH3-SCR catalyst and its preparation method and use
Mao et al. Comparative study on removal of NO x and soot with a-site substituted La 2 NiO 4 perovskite-like by different valence cation

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
C14 Grant of patent or utility model
GR01 Patent grant
CX01 Expiry of patent term

Granted publication date: 20070718