CN1323822C - Method and its device for producing color grain ceramic tile adobe - Google Patents

Method and its device for producing color grain ceramic tile adobe Download PDF

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Publication number
CN1323822C
CN1323822C CNB2004100513032A CN200410051303A CN1323822C CN 1323822 C CN1323822 C CN 1323822C CN B2004100513032 A CNB2004100513032 A CN B2004100513032A CN 200410051303 A CN200410051303 A CN 200410051303A CN 1323822 C CN1323822 C CN 1323822C
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CN
China
Prior art keywords
ceramic tile
tile blank
blank
elementary
colorant
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CNB2004100513032A
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Chinese (zh)
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CN1586846A (en
Inventor
阎秋生
高伟强
何跃健
梁志江
梁国驹
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Foshan Wintop Mechanical & Electrical Co Ltd
Guangdong University of Technology
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Foshan Wintop Mechanical & Electrical Co Ltd
Guangdong University of Technology
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Publication date
Application filed by Foshan Wintop Mechanical & Electrical Co Ltd, Guangdong University of Technology filed Critical Foshan Wintop Mechanical & Electrical Co Ltd
Priority to CNB2004100513032A priority Critical patent/CN1323822C/en
Publication of CN1586846A publication Critical patent/CN1586846A/en
Application granted granted Critical
Publication of CN1323822C publication Critical patent/CN1323822C/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The present invention relates to a method for producing flower color texture ceramic tile adobe and a device thereof, which is characterized in that the method sequentially comprises the processes of the laying of ceramic tile powder materials, the primary pressed molding of the ceramic tile adobe, the fragmentation of ceramic tile adobe, the filling and laying of coloring materials, and the secondary pressed molding of ceramic tile adobe. The ceramic tile adobe is primarily prepared in the laying process of ceramic tile powder materials and the primary pressed molding process of ceramic tile adobe; the primarily prepared ceramic tile adobe is fragmented in the fragmentation process of ceramic tile adobe, and therefore, the ceramic tile adobe forms cracks; then, the cracks are filled with coloring materials in the filling and laying processes of coloring materials; finally, the ceramic tile adobe is molded in the secondary pressed molding of the ceramic tile adobe, and the ceramic tile adobe with clear textures is formed. Compared with the prior art, the present invention has the advantages of simple manufacturing process, patterns with clear textures and unique pattern style.

Description

A kind of production method and device thereof of pattern texture ceramic tile blank
Technical field:
The present invention relates to a kind of production technology and equipment of pattern texture ceramic tile.
Background technology:
The production method of existing pattern ceramic tile is mainly by the ceramic tile blank forming process, the ceramic tile blank sintering process, last handling process constitutes, wherein, the ceramic tile blank forming process is to form non-glazed tile pattern critical process, in this process, widely used technology is to adopt the ceramic powder of multiple different colours to form color lump on ceramic tile blank, texture forms needed decorative pattern lines, though the production technology of this kind ceramic tile blank also can form certain floral designs, but multiple powder installation technics complexity, after laying powder, mutual mixing because of different types of powder makes the texture of textured pattern fuzzy easily, and textured pattern is single, is difficult to form the pattern with natural texture visual effect.
Summary of the invention:
The object of the present invention is to provide a kind of technology pattern texture simple, that form is clear, enrich and have the pattern texture ceramic tile blank of unique design pattern tattooing reason style production method and device thereof.
The production method of pattern texture ceramic tile blank of the present invention is to realize like this, successively by the process of deployment of ceramic tile powder, the first compression moulding process of ceramic tile blank, ceramic tile blank cracked (texture formation) process, colorant is filled out the shop process, ceramic tile blank compression moulding process again constitutes, process of deployment at the ceramic tile powder, tentatively make ceramic tile blank in the first compression moulding process of ceramic tile blank, cracked at the ceramic tile blank that the ceramic tile blank fragmentation will tentatively be made, make ceramic tile blank form crackle, fill out in the process of shop at colorant then and in crackle, fill colorant, after the just ceramic tile blank moulding of ceramic tile blank compression moulding process again, like this, just formed the abundant pattern texture ceramic tile blank of clean mark performance.Because the fragmentation of ceramic tile blank is controllable, just can obtain pattern texture ceramic tile blank stable, the pattern uniqueness by controlling cracked technical process.
Here, ceramic tile blank cracked adopts pressure break masterplate briquetting that the surface is provided with raised grain that ceramic tile blank is pushed to realize.Owing to adopted pressure break masterplate briquetting, the cracked direction of ceramic tile blank just can have been controlled easily.
In order to stablize the ceramic tile blank fragmentation, earlier through the framework location, so that the fragmentation of control ceramic tile blank, and the operation of breaking only formed crackle before ceramic tile blank was cracked, and the positioning framework size is more bigger than ceramic tile blank size, with the size of control crackle.
Ceramic tile blank process units of the present invention is to realize like this, constitute by the powder laying mechanism that arranges successively, elementary press, cracker, colorant laying mechanism, secondary press, cracker adopt static pressure squeeze crack principle mainly by be arranged on the platform on the frame, the pressure break masterplate briquetting that is positioned on the platform constitutes, colorant is laid mechanism mainly by being arranged on plummer on the frame, being positioned at the ceramic tile blank positioning framework on the plummer, and the barrier that is connected with posting, the colorant hopper that is positioned at above the barrier constitute.During work, lay mechanism by powder, elementary press produces elementary ceramic tile blank, by connecting gear elementary ceramic tile blank is delivered on the platform of cracker and placed positioning framework, press down elementary ceramic tile blank by the pressure break masterplate above the platform with specific pressure, make elementary ceramic tile blank cracked regularly, move ahead by the ceramic tile blank positioning framework, at first the ceramic tile blank that will have been suppressed by secondary press is released, burn till moulding so that deliver to subsequent handling, then cracked elementary ceramic tile blank is sent into the mold cavity of secondary press, barrier moved along cracked elementary ceramic tile blank surface when the ceramic tile blank positioning framework returned, toner in the barrier is filled up in the cracked line of elementary ceramic tile blank, simultaneously the unnecessary toner in elementary ceramic tile blank surface is struck off, be pressed into ceramic tile blank by secondary press then.
Here, ftracture by the mode of setting in order to make elementary ceramic tile blank, pressure break masterplate briquetting is the template that a surface has the pressure break texture.
In order to control the pressure that pressure break masterplate briquetting presses down, briquetting is by cylinder or oil cylinder or screw rod or cam mechanism driving.
Here, be provided with elementary ceramic tile blank positioner on the cracker platform, elementary ceramic tile blank positioner is one to be positioned at below the briquetting than the bigger positioning framework that matches of elementary ceramic tile blank size, and the barrier that colorant is laid in the mechanism links to each other with positioning framework.During use elementary ceramic tile blank advanced and be positioned at below the briquetting positioning framework and locate, by the pressing action of briquetting that elementary ceramic tile blank is cracked then, afterwards, the elementary ceramic tile blank that drives cracked by positioning framework enters secondary press die cavity, lets out the crackle of the elementary ceramic tile blank that fills up cracked then under the coloured powder in the barrier.
For elementary ceramic tile blank all is positioned in the positioning framework, be provided with the cross bar that to swing in the import of positioning framework.During work, cross bar outwards swing 90 degree is opened, elementary ceramic tile blank is advanced in the positioning framework, then, cross bar does the swing of cutting out with the ceramic tile blank same direction of movement, elementary ceramic tile blank is located in positioning framework, and like this, elementary ceramic tile blank just can be positioned on the same position of positioning framework.
For the elementary ceramic tile blank that makes cracked can drop in the shaping mold cavity on the secondary press exactly, on positioning framework, be provided with in length and breadth to detent mechanism.
In order to realize continuous production, guarantee the accuracy of elementary ceramic tile blank location simultaneously, between elementary press and cracker, be provided with belt conveyer.
The present invention compared with the prior art, it is clear and have an advantage of unique patterns style to have a technology pattern texture simple, that form.
Description of drawings:
Fig. 1 is a structural representation of the present invention;
Fig. 2 is the structural representation of positioning framework;
Fig. 3 is the upward view of Fig. 2.
The specific embodiment:
Now in conjunction with the accompanying drawings and embodiments the present invention is described in further detail:
The production method of ceramic tile blank of the present invention is to realize like this, successively by the process of deployment of ceramic tile powder, the first compression moulding process of ceramic tile blank, the ceramic tile blank fragmentation, colorant is filled out the shop process, porcelain changes base substrate compression moulding process again and constitutes, process of deployment at the ceramic tile powder, tentatively make ceramic tile blank in the first compression moulding process of ceramic tile blank, cracked at the ceramic tile blank that the ceramic tile blank fragmentation will tentatively be made, ceramic tile blank cracked adopted pressure break masterplate briquetting that the surface is provided with outstanding texture that ceramic tile blank is suppressed and realizes, elder generation was through the location before ceramic tile blank was cracked, so that the crack orientation of control ceramic tile blank, then cracked ceramic tile blank is sent into secondary press die die cavity, and in crackle, fill colorant, after ceramic tile blank compression moulding process again makes the ceramic tile blank moulding, like this, just formed the ceramic tile blank of clean mark.
As shown in the figure, the process units of ceramic tile blank of the present invention is to realize like this, lay mechanism 1 by the powder of arranging successively, elementary press 2, cracker 3, colorant is laid mechanism 4, secondary press 5 constitutes, cracker 3 is main by the platform 7 that is arranged on the frame 6, being positioned at the pressure break masterplate briquetting 8 that surface on the platform 7 has the pressure break texture constitutes, the pressure break masterplate briquetting 8 that has the pressure break texture is by cylinder or oil cylinder or screw rod or cam mechanism 9 drives, it is main by the plummer 10 that is arranged on the frame 6 that colorant is laid mechanism 4, be positioned at the barrier 11 on the plummer 10, the colorant hopper 12 that is positioned at above the barrier 11 constitutes, on cracker 3 platforms 7, be provided with elementary ceramic tile blank positioner 13, elementary ceramic tile blank positioner 13 is positioning frameworks that are positioned at below the pressure break masterplate briquetting 8 that has the pressure break texture and match with elementary ceramic tile blank 14 length and width sizes, the barrier 11 that colorant is laid in the mechanism 4 is positioned on the positioning framework 13, be provided with a cross bar 13b that can swing at the import 13a of positioning framework 13, on positioning framework 13, be provided with in length and breadth to detent mechanism 16, be provided with belt conveyer 15 at elementary press 2 and 3 of crackers.During work, powder is laid mechanism 1, elementary press 2 suppresses elementary ceramic tile blank 14 earlier, then, by belt conveyor 15 elementary ceramic tile blank 14 is delivered to positioning framework 13, by the cross bar 13b that swings on the positioning framework 13 elementary ceramic tile blank 14 is positioned in the positioning framework 13, driving the surperficial pressure break masterplate briquetting 8 that has the pressure break texture by power set 9 then presses down, make elementary ceramic tile blank 14 cracked regularly, afterwards, under the promotion of positioning framework 13, and in length and breadth under the effect of detent mechanism 16, elementary ceramic tile blank 14 is sent in the mold cavity 5a of secondary press 5, pass through barrier 11 again,, be pressed into secondary ceramic tile blank 17 through secondary press 5 so that in elementary ceramic tile blank 14 cracks, fill up toner.

Claims (10)

1, a kind of production method of ceramic tile blank, it is characterized in that successively process of deployment by the ceramic tile powder, the first compression moulding process of ceramic tile blank, the ceramic tile blank fragmentation, colorant is filled out the shop process, porcelain changes base substrate compression moulding process again and constitutes, process of deployment at the ceramic tile powder, tentatively make ceramic tile blank in the first compression moulding process of ceramic tile blank, cracked at the ceramic tile blank that the ceramic tile blank fragmentation will tentatively be made, make ceramic tile blank form crackle, fill out in the process of shop at colorant then and in crackle, fill colorant, after ceramic tile blank compression moulding process again makes the ceramic tile blank moulding, like this, just formed the ceramic tile blank of clean mark.
2, the production method of ceramic tile blank according to claim 1, what it is characterized in that ceramic tile blank crackedly adopts pressure break masterplate briquetting that the surface is provided with raised grain that ceramic tile blank is pushed to realize.
3, the production method of ceramic tile blank according to claim 1 and 2 is characterized in that ceramic tile blank is cracked preceding earlier through the location, so that all ceramic tile blanks carry out cracked in same position.
4, a kind of process units of ceramic tile blank, it is characterized in that constituting by the powder laying mechanism that arranges successively, elementary press, cracker, colorant laying mechanism, secondary press, cracker mainly by be arranged on the platform on the frame, the pressure break masterplate briquetting that is positioned on the platform constitutes, colorant lay mechanism mainly by be arranged on plummer on the frame, be positioned at the barrier on the plummer, the colorant hopper that is positioned at above the barrier constitutes.
5, the process units of ceramic tile blank according to claim 4 is characterized in that pressure break masterplate briquetting is the template that a surface has the pressure break texture.
6,, it is characterized in that pressure break masterplate briquetting is by cylinder or oil cylinder or screw rod or cam mechanism driving according to the process units of claim 4 or 5 described ceramic tile blanks.
7, according to the process units of claim 4 or 5 described ceramic tile blanks, it is characterized in that on the cracker platform, being provided with elementary ceramic tile blank positioner, elementary ceramic tile blank positioner is one to be positioned at below the pressure break masterplate briquetting than the bigger positioning framework that matches of elementary ceramic tile blank size, and the barrier that colorant is laid in the mechanism links to each other with positioning framework.
8, the process units of ceramic tile blank according to claim 7 is characterized in that being provided with the cross bar that can swing in the import of positioning framework.
9, the process units of ceramic tile blank according to claim 7 is characterized in that being provided with on positioning framework in length and breadth to detent mechanism.
10,, it is characterized in that between elementary press and cracker, being provided with belt conveyer according to the process units of claim 4 or 5 described ceramic tile blanks.
CNB2004100513032A 2004-08-30 2004-08-30 Method and its device for producing color grain ceramic tile adobe Expired - Fee Related CN1323822C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNB2004100513032A CN1323822C (en) 2004-08-30 2004-08-30 Method and its device for producing color grain ceramic tile adobe

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNB2004100513032A CN1323822C (en) 2004-08-30 2004-08-30 Method and its device for producing color grain ceramic tile adobe

Publications (2)

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CN1586846A CN1586846A (en) 2005-03-02
CN1323822C true CN1323822C (en) 2007-07-04

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Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101214697B (en) * 2007-12-29 2011-08-17 广东科达机电股份有限公司 Crackle brick material distributing device
CN102152378B (en) * 2011-01-24 2012-10-17 夏永灿 Method and device for producing ceramic tile with imitated natural stone texture
CN105034154B (en) * 2015-06-29 2017-07-28 佛山市东鹏陶瓷有限公司 A kind of ceramic brick powder lot distributing technique
CN106607979B (en) * 2017-01-26 2019-01-22 佛山市高明区新意新石业有限公司 A kind of quartz lines projective iteration method and apparatus
CN107382266B (en) * 2017-07-26 2021-01-01 长沙楚风陶社陶艺有限公司 Processing technology of crack ceramic utensil

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1075676A (en) * 1992-12-30 1993-09-01 朱盛山 Artificial antique porcelain
CN1153151A (en) * 1994-01-29 1997-07-02 邢良坤 Crackle glaze ceramic ware and making method thereof
CN1270940A (en) * 2000-03-24 2000-10-25 邢良坤 Artistic ceramic product with pictographic glaze and its production process
CN2492372Y (en) * 2001-09-07 2002-05-22 黄国权 Mold for forming fine natural stone-imitating grains in wall and floor tile
CN1565873A (en) * 2003-06-16 2005-01-19 佛山欧神诺陶瓷有限公司 Production method for ceramic brick with natural concave-convex surface

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1075676A (en) * 1992-12-30 1993-09-01 朱盛山 Artificial antique porcelain
CN1153151A (en) * 1994-01-29 1997-07-02 邢良坤 Crackle glaze ceramic ware and making method thereof
CN1270940A (en) * 2000-03-24 2000-10-25 邢良坤 Artistic ceramic product with pictographic glaze and its production process
CN2492372Y (en) * 2001-09-07 2002-05-22 黄国权 Mold for forming fine natural stone-imitating grains in wall and floor tile
CN1565873A (en) * 2003-06-16 2005-01-19 佛山欧神诺陶瓷有限公司 Production method for ceramic brick with natural concave-convex surface

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