CN1323023C - Lifter suspended by multiple cables and balanced by tail cable - Google Patents

Lifter suspended by multiple cables and balanced by tail cable Download PDF

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CN1323023C
CN1323023C CNB011151455A CN01115145A CN1323023C CN 1323023 C CN1323023 C CN 1323023C CN B011151455 A CNB011151455 A CN B011151455A CN 01115145 A CN01115145 A CN 01115145A CN 1323023 C CN1323023 C CN 1323023C
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steel cable
gig
drive
lifting container
rope
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CN1397482A (en
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杨光良
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Abstract

The present invention provides a lifter suspended by multiple cables and balanced by a tail cable, which is composed of a drive roller, a wheel set, a drive steel cable, a suspension steel cable, lifting containers and a tail cable, wherein the wheel set bears all the load of the suspension steel cable and the lifting containers, and the drive roller bears the effective load of the drive steel cable and the lifting containers. The lifter has the structure that the lifting containers are connected to both ends of the suspension steel cable, and the suspension steel cable is hung on the wheel set; the drive roller transfers dynamic force through the drive steel cable to drive the lifting containers on the two ends of the suspension steel cable to lift and lower. China has large territory, abundant materials and rich mineral resources; large scale of mine is exploited every year, and thousands of mines are under production for many years since the foundation of the nation and need expanding and deepening. A lifting device in the prior art hardly reaches the design requirements, but the lifter of the present invention can slightly reform an original system to meet production requirements.

Description

Lifter suspended by multiple cables and balanced by tail cable
Technical field
The present invention relates to a kind of industrial and mineral lifting means, the lifter suspended by multiple cables and balanced by tail cable of the high long service life of the big safety factor of specifically a kind of load.
Background technology
Shaft hoisting is that contact is aboveground, the throat thoroughfare of down-hole, and it is undertaking the vertical-lift task of ore, barren rock personnel, material and facility.The selection influence factor of shaft hoisting system is a lot, such as mine capacity, transportation mode, mine ventilation, specifically promote task (main shaft, auxiliary shaft or mixed lifting), the developing degree of depth etc.Therefore elevator system generally must can be determined after relatively through multi-scheme.The selection of lifting means and the operation of elevator system are again two key factors in the scheme deterministic process.This also is to carry out the focus that all kinds of elevator system are inquired at applicable elements and economy research, lifting theory, lifting means intensity and the dynam of China for many years.
The classification of vertical shaft winder, usage condition and present situation:
Vertical shaft winder divides single rope to twine gig and multirope friction winder two big classes.Multirope friction winder is divided into tower friction drive hoist again and lands friction drive hoist.Single rope twines gig and is used for the mine of the degree of depth less than 600m more, and multirope friction winder is used for the mine of dark 300m ~ 1400m.External mine-laying formula only is used for the mine of well depth greater than 1400m.Because of China mine overwhelming majority in 1000m, vertical shaft winder limit is twined gig and two kinds of forms of multirope friction winder at single rope in the native land.
The principle of work that single rope twines gig is fairly simple, exactly an end of steel rope is fixed and is wrapped on two cylinders of gig, the head sheave winding lifting container of other end pile warp crown.Load drum is coaxial twin-roll design, and the direction difference (upper right rope stretching, lower-left rope stretching) of rope stretching is wrapped with or unclasps steel cable with the lifting of finishing two lifting containers or the work of transferring when utilizing twin-roll to rotate like this.The range of use that single rope twines gig is restricted under the deep-well condition, this is because when the big terminal loading of deep-well, in order to bear the weight of terminal loading and steel cable itself, the diameter of steel cable often requires very big, and cross large diameter steel rope except on making and using all the inconvenience, also the flexure stress that will be produced when satisfying steel rope pile warp cylinder can not be excessive, for certain load-carrying capacity of keeping steel cable with directly strengthen gig diameter and width service life.The upgrading of gig specification not only increases equipment investment, and the main frame equivalent mass obviously strengthens.Single rope twines gig not to be had big pulling force difference and the main frame equivalent mass that the tail rope balance produced and increases this two key factors, causes the obvious increasing of power draw.Therefore huge equipment and heavy-duty motor all are uneconomic to maintenance management and operation.
Multirope friction winder and single rope twine gig, and the different steel ropes that are are not to be wrapped on the cylinder but to take to be placed on the capstan, and lifting container is the two ends that are suspended on steel rope.During gig work, bearing that the steel rope of pulling force is inevitable to be pressed on the friction lining and to produce certain friction force with certain positive pressure, the driven by motor head roll rotates by the friction of friction lining between steel cable and drives steel cable along with head roll rotates, and realizes the lifting of lifting container and transfers.
The composition of tower multirope friction winder is that tower multirope friction winder is the top layer that motor, head roll, the upper and lower day a whole set of lifting means of wheels is installed in headframe with landing the difference of multirope friction winder, advantage is not limited by the mine landform, simplified industrial place, steel rope is not subjected to the influence of sleety weather, but shortcoming is a headframe cost height, and the construction period is long.The multirope friction winder that lands is that the motor of gig, head roll are installed in the face of land, and day wheels are arranged on the derrick up and down, and upper and lower day wheels that drive on the steel cable pile warp derrick articulate mutually with lifting container.Though reduced initial investment and duration, outside partly being exposed to, the chord length of driving steel cable influenced by sleety weather, and antiskid capability obviously reduces, and Bing is Yin Chord long shake increasing rope spacing.Can utilize several thin driving steel cables (being even number 2,4,6,8 arranges) to replace original thick steel cable work though therefore say multi-rope friction hoisting, solve the excessive problem of drive roller diameter.But all whole pile warp gig of driving steel cable head rolls increase the main frame specification and increase driving power.Steel cable slides in the simultaneous lifting process, the compressive strength of steel cable intensity and head roll friction lining etc. is to need to inquire into the problem that overcomes always.
The shortcoming of twining gig and multirope friction winder widespread use at home and abroad though singly restrict in sum but all having limitation and being difficult for overcoming.Especially stop in weight of equipment with aspect cutting down the consumption of energy on the previous level always and significantly do not improve.It is exactly in order to seek even more ideal shaft hoisting mode that people are devoted to promote Study on Theory, and purpose is to reduce investment and energy savings to greatest extent under technical feasibility, reliable, the prerequisite being convenient to manage as far as possible.
Summary of the invention
The purpose of this invention is to provide a kind of lifter suspended by multiple cables and balanced by tail cable.
Lifter suspended by multiple cables and balanced by tail cable employing suspension steel cable of the present invention adds the driving steel cable lifting container is connected and transmission, lifting container is connected on the two ends that hang steel cable, lifting container is suspended on the wheels of Heaven by hanging steel cable, most of static weight of lifting container is born by Heaven wheels and following day wheels, and the capacity weight in the container is born by driving steel cable.Head roll drives lifting container rising or decline by driving steel cable.Adopt this kind design can use less drive motor can drive gig work.When increasing the mine degree of depth and improving lifting container load, only need to increase radical that hangs steel cable and the loading transformation that limited power of motor can be realized gig.
Concrete structure is by head roll, they wheels, drive steel cable, hang steel cable, lifting container and tail rope are formed, gig is by head roll, the Heaven wheels, following day wheels, drive steel cable, hang steel cable, lifting container, tail rope, the anti-tension force self-equalizing of turning round of suspension steel cable automatic tension balance device and driving steel cable hangs composition, the suspension steel cable is taken and is placed on the wheels of Heaven, the two ends that hang steel cable join by hanging steel cable automatic tension balance device and lifting container, the end of tail rope is connected on the bottom of lifting container, drive the anti-tension force self-equalizing of turning round of steel cable and hang the top that is arranged on lifting container, it is by sleeve, adapter sleeve, thrust baring, antifriction-bearing box, the bearing carrier ring connecting rod is formed, the end of steel rope is fixed among the sleeve, the upper end and the sleeve of adapter sleeve join, the lower end of adapter sleeve and the upper end of bearing carrier ring join, the middle cavity of bearing carrier ring is provided with antifriction-bearing box, the turning cylinder that connecting rod top is provided with passes antifriction-bearing box and joins with the thrust baring that is arranged in the adapter sleeve, the lower end of connecting rod forms suspension steel cable automatic tension balance device by steel cable adaptor union and hydraulic pressure equalization of strain frame and lifting container joins, hydraulic actuating cylinder is set in the middle of the hydraulic pressure equalization of strain frame, each hydraulic actuating cylinder all by oil pipe with the overload inertia canceller and connect; Driving the end of steel cable and the connection mode of lifting container and drive wheel is: the top that head roll is arranged on the Heaven wheels constitutes tower many rope mining elevators; Head roll is arranged on ground and constitutes the ground-type multi-cable mining elevator, and wheels play the guiding role in following day; Drive a termination lifting container of steel cable, the other end is fixed and is wrapped in to form on the head roll and twines the drive-type gig; The two ends and the lifting container that drive steel cable join, and the middle part is taken to be placed on and formed friction-driven formula gig on the head roll.
The characteristics that many ropes of the present invention hang the tail rope balancing mining elevator:
Because hanging the tail rope balancing mining elevator, many ropes integrate the multirope friction winder of prior art and the advantage that single rope twines gig, and overcome the shortcoming that prior art multirope friction winder and single rope twine gig and form a kind of more satisfactory bont, therefore have following tangible characteristics:
1, reduces capital expenditure significantly: can not fall because of several key factors of lifting means type selecting have restricted specification of equipment that (span that rules require can not break through, because rules are lessons written in blood.) and make specification of equipment very big sometimes.Adopt novel winding gig to fall 2-4 specification, if its affiliated facility is taken into account the minimum reduction of the investment under comparable situation 40-65% with designing definite gig routinely.
2, obviously reduced over-the-road expense: the main frame specification reduces, and the total equivalent mass of system obviously reduces, and system's pulling force difference obviously descends, and can reduce 25-45% from static(al) system and power system comprehensive analyses (under the comparable situation) matched power of reaching a conclusion.
3, to have solved single rope twine and put forward the problem that man-hour can not the multilayer rope woolding: mustn't twine two-layerly during the single rope winding of rules regulation lifting personnel, this bont has been eliminated steel cable and has been twined the two-layer vibration of steel cable when excessive, and can twine multilayer.
4, remove single rope winding and promote the anti-fall device that must establish: single rope winding that the rules regulation is carried the people promotes the drop system (multi rope winding can not established) of must setting up defences.This device drop system of can not need setting up defences.
5, improved the ability of taping the latent power of old mine: the mine that China's twentieth century built up about the 60 to 70's (substantially all be single rope twine gig) all exists and extends and to the problem of deep mining; but lifting means all can also be used; but behind expansion scale or the deepening, original equipment all fails to satisfy requirements.Adopt this bont under the situation of output growth 50-80%, to promote the degree of depth through calculating demonstration comprehensively and can increase 1.5-2.0 doubly.Constant of original equipment increases necessary accessory equipment and gets final product.
6, directly shorten the mine construction duration: the duration is to consider in the time of must adopting tower friction winding under the situation to the restriction of mine construction topographic condition.Adopt this bont derrick to process in the place away from well head, the vertical shaft construction is unaffected, has shortened the capital construction duration greatly.
7, solved and land multi-rope friction hoisting and be subjected to climatic influences: owing to land multi-rope friction hoisting is on ground with hoist installation, outside the long part of its driving steel cable De Chord is exposed to, the sleet sky directly makes the ice of rainwater and knot take on the head roll and the friction force between steel cable and liner is reduced, and forms the skidding influence and promotes effect.Adopt new bont not to be subjected to the influence of sleety weather.Thereby improved the running state of whole elevator system.
8, adopting new bont to eliminate former single rope twines and promotes that steel cable reverses and the container cage shoe that causes and the friction between the cage guide.
9, found for established multi-rope friction hoist system to expand production and the outlet of deepening: established multi-rope friction hoist system is expanded the scale of production when each design parameters reaches the limit that rule require or deepening is impossible again; if well-digging is gone up equipment and satisfied and expand production or the needs of deepening again, investment is surprising.And adopt many ropes of the present invention to hang the method transformation that tail rope balancing formula mining elevator is treated by aforementioned decomposition, can satisfy and expand production or the requirement of deepening.
10, solved the difficult problem of the big mine of manufacturing scale, well depth, twin containers, multi level hoisting: to deep-well and design scale big (require lifting capacity big), must twin containers promote, developing requires the necessary multilevel mine that produces simultaneously, is the domestic and international mine hoisting design-calculated difficult problem of puzzlement always.Adopt the method that the suspension tail rope balancing formula mining elevators of restricting are treated by aforementioned decomposition more shown in the accompanying drawing 1 to form how rope twines the driving gig, made full use of novel steel cable tension force full automaticity equilibratory suspension and can moment eliminate the vibration that the equalization of strain process occurs, and moment is eliminated overload that promotes accelerating sections and the inertia that promotes braking section.From lifter motion and promote dynamic (dynamical) angle solved mine-laying formula that external superdeep well adopted promote can not wide popularization and application problem.Many ropes of the present invention hang the many ropes that form after the decomposition of tail rope balancing formula mining elevator is treated and twine gig, also be that the existing single rope of China twines gig, be used for the big shallow well of lifting capacity, middle-deep well, deep-well, the twin containers of superdeep well, the lifting of multilevel production, split the prospect of widespread use.
Always more the above restricts and hangs the tail rope balancing mining elevators and the formed hoisting way in back is treated in its decomposition.Make full use of novel steel cable tension force full automaticity equilibratory suspension in elevator system, vibration and moment elimination that the existing steel cable equalization of strain suspension gear both at home and abroad that is had can't replace, moment is eliminated the generation of equalization of strain process promote overload and the inertia problem that accelerating and decelerating part produces.From promoting statics and promoting dynamic (dynamical) angle all is safe and reliable.Therefore saying that many ropes hang tail rope balancing formula mining elevators, have simple in structure, technology reliably, small investment, working expenditure be low, have practicality widely.Can replace domestic and international existing single rope to twine gig and multirope friction winder fully.From investment and working expenditure angle, from domestic and international mine hoisting present situation, the many ropes of development and use hang tail rope balancing formula mining elevator immeasurable potential value thus.
Description of drawings
Accompanying drawing 1 is that many ropes hang the structural representation that tail rope balancing twines driving floor type gig;
Accompanying drawing 2 is that many ropes hang the structural representation that no tail rope balance is twined driving floor type gig;
Accompanying drawing 3 is the tower friction-driven gig structural representation that many ropes hang the tail rope balancing gig;
Accompanying drawing 4 lands the structural representation of gig for many ropes hang tail rope balancing friction-driven formulas;
Accompanying drawing 5 lands gig and drives that steel cable is anti-turns round the local structure scheme drawing that the tension force self-equalizing hangs for many ropes hang tail rope balancing friction-driven formulas;
Accompanying drawing 6 lands the anti-tension force self-equalizing of turning round of driving steel cable of gig and hangs and hang the integral structure scheme drawing that steel cable tension force self-equalizing hangs for many ropes hang tail rope balancing friction-driven formulas.
Embodiment
Explain below with reference to Figure of description lifter suspended by multiple cables and balanced by tail cable of the present invention being done.
Lifter suspended by multiple cables and balanced by tail cable of the present invention, its structure is by head roll 5, they wheels 4, drive steel cable 2, hang steel cable 1, lifting container 3 and tail rope constitute, the sky wheels 4 of gig are born the whole load that hang steel cable 1 and lifting container 3, the head roll 5 of gig is born the capacity weight that drives steel cable 2 and lifting container 3, the structure of gig is that lifting container 3 is connected on the two ends that hang steel cable 1, hang steel cable 1 and be suspended on day wheels 4, head roll 5 drives the lifting container 3 that hangs steel cable 1 two ends by driving steel cable 2 transmission power and rises or decline.
Mining elevator of the present invention is made up of head roll 5, Heaven wheels 4, following day wheels 6, driving steel cable 2, suspension steel cable 1, lifting container 3 and tail rope 19, the two ends that hang steel cable 1 join by hanging steel cable automatic tension balance device and lifting container 3, the middle part that hangs steel cable 1 joins with Heaven wheels 4 and following day wheels 6, and the end of tail rope 19 is connected on the bottom of lifting container 3.
Mining elevator of the present invention, driving the end of steel cable 2 and the connection mode of lifting container 3 and head roll 5 has:
The top that a, head roll 5 are arranged on Heaven wheels 4 constitutes tower many rope mining elevators; Head roll 5 is arranged on ground and constitutes the ground-type multi-cable mining elevator, and wheels 6 play the guiding role in following day.
One termination lifting container 3 of b, driving steel cable 2, the other end are fixed and are wrapped in to form on the head roll 5 and twine the drive-type gig; The two ends and the lifting container 3 that drive steel cable 2 join, and the middle part is overlapped on forms friction-driven formula gig on the head roll 5.
Mining elevator of the present invention, the driving steel cable 2 that twines the drive-type gig can be provided with one or more according to the magnitude of load of lifting container 3, it is even number that friction-driven formula gig is provided with the radical that drives steel cable 2, promptly 2,4,6,8.... is provided with, steel cable is anti-turns round automatic tension balance device and lifting container 3 joins by driving in the end that drives steel cable 2.
Mining elevator of the present invention hangs steel cable 1 and be set to the setting of even number root on cylindrical drum hoist and friction type winder, promptly 2,4,6,8.... is provided with.
Mining elevator of the present invention, it is by sleeve 7 that the driving steel cable that is provided with on the top of lifting container 3 prevents turning round the suspension of tension force self-equalizing, adapter sleeve 8, thrust baring 9, antifriction-bearing box 10, bearing carrier ring 11 and connecting rod 12 are formed, the end of steel rope 2 is fixed among the sleeve 7, the upper end of adapter sleeve 8 and sleeve 7 join, the upper end of the lower end of adapter sleeve 8 and bearing carrier ring 11 joins, the middle cavity of bearing carrier ring 11 is provided with antifriction-bearing box 10, the turning cylinder 13 that connecting rod 12 tops are provided with passes antifriction-bearing box 10 and joins with the thrust baring 9 that is arranged in the adapter sleeve 8, and the lower end of connecting rod 12 joins by hydraulic pressure equalization of strain frame 15 and lifting container 3.
Mining elevator of the present invention, hanging the suspension of steel cable tension force self-equalizing is made up of steel cable adaptor union 14 and hydraulic pressure equalization of strain frame 15, the end that hangs steel cable 1 joins by the top of steel cable adaptor union 14 with hydraulic pressure equalization of strain frame 15, and the bottom of hydraulic pressure equalization of strain frame 15 and the top of lifting container 3 join.
Hydraulic actuating cylinders 16 are set in the middle of the mining elevator of the present invention, hydraulic pressure equalization of strain frame 15, each hydraulic actuating cylinder 16 all by oil pipe 17 with overload inertia canceller 18 and connect.
Gig structure of the present invention as shown in drawings, an end that drives steel cable (single rope winding drives or many ropes twine driving) is fixed on the head roll that twines gig by overlap and underlap respectively, and the other end pile warp of overlap Heaven wheels (or balance wheel) articulate with lifting container.The following day wheels of the other end pile warp of underlap and another lifting container articulate.The two ends of tail rope articulate with the bottom of two lifting containers respectively.The even number root hangs steel cable and takes and be placed on the Heaven wheels (or balance wheel), its two ends respectively with two lifting containers on the steel cable adaptor union of steel cable tension force full automaticity balancing device articulate.Heaven wheels (or balance wheel) have been born lifting container, tail rope, the total weight of suspension head rope and most of weight of capacity weight.The maximum quiet pulling force that the driving steel cable acts on the gig is the part capacity weight, gig specification that therefore big senior general is low.
Power, static(al) state and principle of work that many ropes of the present invention hang tail rope balancing formula mining elevator:
It is by steel cable tension force full automaticity equilibratory suspension friction winding and winding to be promoted organic combination that many ropes hang tail rope balancing formula mining elevator, this system of static shape (when not adding load) is equivalent to a closed becket bridle, driving at this moment steel cable according to the energy conservation law can be considered articulating with lifting container, determined difference (conventional lifting means type selecting must be the total weight of lifting container and suspension steel cable and tail rope also as the pith of determining maximum quiet pulling force, and in fact these are invalid load) thus with the conventional equipment type selecting.System's ability lack of equilibrium when only adding load, the deadweight of added capacity weight and driving steel cable 2 is only the maximum quiet pulling force of gig.According to promoting the Cable Power Computation value of the suffered power of this system of principle of dynamics gig in motion process much smaller than conventional design.The suffered power of sound state-driven steel cable only was the 1/n of terminal loading when single rope twined driving, and n is the suspension strop number.
Principle of work based on this system of above-mentioned dynamic and static state analysis is: take the driving steel cable that is placed on the Heaven wheels (or balance wheel) and keep weighing apparatus with the becket bridle quiescence of lifting container and tail rope composition, add lack of equilibrium after the load, and one end of rope up and down and the lifting container that drive steel cable articulate, and the other end is fixed on the balance that has kept system on the elevator drum again.The rope up and down that drives steel cable when having only elevator drum to rotate has been realized the cargo lifting by the rope outlet direction difference.Therefore say that capacity weight born by gig, invalid load Heaven wheels (or balance wheel) are born, and have reduced driving power when the gig specification is descended significantly again greatly.
Making and effect about the overload inertia canceller: the overload inertia canceller is the container of a band piston, one end of piston is a shoe cream room, the other end is provided with spring, when the hydraulic actuating cylinder oil pressure in the hydraulic pressure equalization of strain frame is excessive, fluid is compressed into shoe cream room by pipeline, when the oil pressure in the hydraulic actuating cylinder reduced, shoe cream room replenished fluid in the feed liquor cylinder pressure again, thus overload inertia was played buffering elimination effect.
Driving steel cable, anti-to turn round effect that the tension force self-equalizing hangs be to eliminate self the axial rotation that drives that steel cable produced when promoting operation.
Engineering reliability and practicality that many ropes of the present invention hang tail rope balancing formula mining elevator:
Hanging tail rope balancing formula mining elevator based on many ropes is to be that steel cable tension force full automaticity equilibratory suspension is integrated in one multi-rope friction hoisting with twining the advantage that promotes, formed a kind of new bont.Can regard different hoisting way as with reference to the accompanying drawings.
[1] if will restrict Heaven wheels (or balance wheel), following day wheels more, hang steel cable, two lifting containers, headframe formula multi-rope friction hoist system (as shown in Figure 3) that the system that reaches the tail rope composition is equivalent to not have drive part.
[2] also can regard the system that drives steel cable, winding gig, Heaven wheels (or balance wheel), following day wheels, two lifting container compositions as winding and drive elevator system (as shown in Figure 2).
[3] not to be fixed on the gig head roll if drive the two ends of restricting with two, but with two driving steel cables be changed to a driving steel cable walk around gig head roll (will twine drive be changed to friction-driven cylinder) like this with Heaven wheels (can without balance wheel), following day wheels, hang steel cable, two lifting containers, and tail rope has been formed again and has been landed multi-rope friction hoist system (as shown in Figure 4), pile warp friction-driven cylinder partly is as driving steel cable but the suspension steel cable of this moment is, another part steel cable pile warp Heaven wheels directly articulate with two lifting containers and are referred to as to hang steel cable, this mode reaches and promptly reduces the gig specification, reduce driving power, also satisfy the quiet anti-skidding and moving skid-resistance requirements of friction winding simultaneously.Decomposing the above-mentioned elevator system of forming the back is also the technology of not using at present both at home and abroad.But can find out it is proven technique compared with the prior art.
Many ropes of the present invention hang the tail rope balancing mining elevator in the many head ropes that steel cable tension force full automaticity equilibratory suspension is articulated, extracts single or several as driving steel cable pile warp Heaven wheels (or balance wheel) and following head sheave group are fixed on by last underlap respectively and realize on the winding elevator drum respectively.Therefore say that it is that technology is reliable, safe in operation that many ropes hang the tail rope balancing mining elevator.
It is that existing both at home and abroad steel cable automatic tension balance device can't be comparable that many ropes hang the employed novel steel cable tension force full automaticity equilibratory suspension of tail rope balancing mining elevator.It is made up of steel cable adaptor union, hydraulic pressure equalization of strain frame.The basic secret that it is different from all steel cable automatic tension balance devices that generally use now be steel cable tension force self-balanced simultaneously moment eliminate the vibration that produces in the equilibrium process, the problem at key is to eliminate moment in the operational process and the gig inertia that system produces when slowing down and propose the overload that the life accelerating sections produces.Therefore says from the kinematics of elevator system and the many ropes of dynam angle hang tail rope balancings twine the drive-type mining elevators also be safe in operation, technology reliably, obviously dwindle the gig specification, directly reduce driving power, significantly reduce capital expenditure, be convenient to manage.Be that all gig devices that use at present both at home and abroad can't replace.
The engineering reliability that hangs the tail rope balancing mining elevators from the many ropes of the invention described above is this bont practical function that domestic and international mine is brought as can be seen.It not only makes newly-built mine reduce the gig specification significantly, obviously reduces driving power, has also found out outlet for the reorganization and expansion mine.
1. for the headframe formula multi-rope friction hoist system of original formation,, expand production again or deepening is impossible because of its original part all reaches the desired critical shape of rules standard.If by being decomposed into it by Heaven wheels (should be the capstan of tower multirope friction winder this moment), following day wheels (only play the guiding role this moment, controls the width between centers of two lifting containers) shown in the accompanying drawing, hanging steel cable, two headframe formula multi-rope friction hoistings that lifting container, tail rope are formed.Expand production or during shaft deepening as long as between Heaven wheels (being the head roll of tower friction drive hoist this moment) and following day wheels, add day wheels (or balance wheel) of restricting a group again more.Original steel cable automatic tension balance device is changed to new steel cable tension force full automaticity equilibratory suspension, the suspension steel cable is taken entirely and is placed on the invalid load of bearing lifting container, steel cable and tail rope weight on added many ropes day wheels (or balance wheel), drive on the head roll that steel cable rides over friction drive hoist and drive capacity weight, to reach the increasing lifting container, increase lifting capacity and driving power unmodified purpose.
2. if original elevator system need be expanded production or deepening for landing multirope friction winder, as long as original steel cable automatic tension balance device is replaced by new steel cable tension force full automaticity equilibratory suspension.Replace with down in allowed limits simultaneously day wheels as required, drive steel cable still pile warp land the head roll driving capacity weight of multirope friction winder.And after hanging steel cable pile warp Heaven wheels (or balance wheel), its two ends and lifting container articulate the weight of bearing lifting container and head rope and tail rope.Also reach the increasing lifting container, increase lifting capacity, and driving power unmodified purpose.
3. for the mine of deep-well, twin containers, multilevel, scale big (output height), existing gig all can not be made overall plans.Because after multi-rope friction hoisting forms the twin containers elevator system, hang steel cable and can't transfer rope, so multirope friction winder is not suitable for the twin containers multi level hoisting with the variation of developing level.
Though and single rope twines that gig can satisfy the twin containers multi level hoisting but the tensile strength of terminal loading, cable diameter, steel cable has determined gig very huge.Though the external mine-laying formula gig that adopts is used in superdeep well and promotes, but because of its steel cable automatic tension balance device can't be eliminated vibration in the equalization of strain process moment, and the inertia of braking section and the overload of acceleration, its huge volume and weight have increased the terminal loading again simultaneously.So having limited it applies.Many ropes hang tail rope balancing winding drive-type mining elevator and only need remove tail rope and hang steel cable, according to drive the rope radical determine the suspension steel cable radical of steel cable tension force full automaticity equilibratory suspension and up and down day wheels and sky wheels number, a restrict end and container of required driving articulates, the other end is fixed on the cylinder that twines gig, forms many ropes and twines gig.Steel cable tension force full automaticity equilibratory suspension is promptly eliminated the vibration in the equalization of strain process and the inertia and the overload of acceleration and deceleration.Satisfy big terminal loading (a time lifting capacity is big), deep-well, twin containers lifting, multi level hoisting.Obviously reduce the gig specification, in efficient range, reduce driving power.The twin containers multi level hoisting of dark mine during formed thus many rope winding gigs also can be widely used in.
It is very simple and convenient that many ropes of the present invention hang its processing and fabricating of tail rope balancing gig, adopts general industrial and mineral equipment process for machining processing to get final product shown in the by specification accompanying drawing.
The society and the economic benefit that are produced behind enforcement the present invention: China's old mine is continued to use the single rope winding lifting means manufacturing technology and the arrangement technology of the Soviet Union in the early days of foundation in decades always, though improve in some place, is improved than the old type spectrum of equipment.But the phenomenon of low load with strong power exists in newly-built and enlarging mine always, is in the high energy consumption state sometimes decades, and this development and technological advance with society is incompatible.The multi-rope friction hoisting technology of introducing China seventies in 20th century also just rest on external technology arrangement the basis on, therefore say that adopting many ropes to hang tail rope balancing formula mine lift chance changes the looks and the present situation in all mines of China, and improved the safety and the level of management that promote.The economic benefit of this bont can following example illustrate: changing the line of production as the Shandong Province, (300,000 tons/year colliery is because of the mineral resources exhaustion in the mine, several thousand people go home, now change the line of production and prepare to establish 500,000 tons/year iron ore) the nearly 500m of iron ore vertical depth that will build, need two shaft developments, when adopting single rope to twine the rope machine by normal design, main shaft needs the double-cylinder single rope of φ 4.50m to twine gig, matched power N=1250KW.Auxiliary shaft needs φ 3.5m double-cylinder single rope to twine gig, matched power N=800KW.If adopt multirope friction winder, main shaft needs the four-rope friction winder of φ 2.8, matched power N=1000KW, and auxiliary shaft needs the four-rope friction winder matched power N=600KW of φ 2.25.But adopt bont of the present invention, main shaft only need the single double-cylinder single rope of φ 2.5m twine gig all can, matched power N=500KW, auxiliary shaft with the single double-cylinder single rope of φ 2.0m twine gig all can, matched power is N=200KW.Not only reduce capital expenditure significantly and alleviate the contradiction of mine financial difficulty, matched power also reduces greatly simultaneously, has directly reduced operating cost.
Can both save immeasurable investment will for country by this consideration based on the mine that last routine China is newly-built.If the reorganization and expansion mine is included within the scope of consideration, the investment of saving and minimizing energy consumption are imponderable.Six. the popularizing application prospect prediction: vast territory and abundant resources in China, and rich in mineral resources has large quantities of ore deposits to start every year, and have thousands of mine to produce for many years since the establishment of the nation, all faces expansion scale and deepening.All be difficult to reach designing requirement by designing original lifting means before.And adopt new bont that original system is transformed a little just and can be met the demands.
Near exhausted, all to deep develop by later mine for the superficial part mineral resources verified the 1950's of China according to statistics.Though adopt original bont can satisfy the capital construction requirement the investment and energy consumption also be surprising.Simultaneously thousands of old mine original vertical shaft and equipment when deep mining is all scrapped too unfortunately, has not only wasted fund, and personnel placement also is a problem.Continue and adopt new bont can do well in a short period of time to produce.Therefore say that this device is to have excellent popularization to be worth and prospect.
Lifter suspended by multiple cables and balanced by tail cable of the present invention, its structure is by head roll 5, they wheels 4, drive steel cable 2, hang steel cable 1, lifting container 3 and tail rope constitute, the sky wheels 4 of gig are born the whole load that hang steel cable 1 and lifting container 3, the head roll 5 of gig is born the capacity weight that drives steel cable 2 and lifting container 3, the structure of gig is that lifting container 3 is connected on the two ends that hang steel cable 1, hang steel cable 1 and be suspended on day wheels 4, head roll 5 drives the lifting container 3 that hangs steel cable 1 two ends by driving steel cable 2 transmission power and rises or decline.
Mining elevator of the present invention, gig is made up of head roll 5, Heaven wheels 4, following day wheels 6, driving steel cable 2, suspension steel cable 1, lifting container 3 and tail rope 19, the two ends that hang steel cable 1 join by hanging steel cable automatic tension balance device and lifting container 3, the middle part that hangs steel cable 1 joins with Heaven wheels 4 and following day wheels 6, and the end of tail rope 19 is connected on the bottom of lifting container 3.
Mining elevator of the present invention, driving the end of steel cable 2 and the connection mode of lifting container 3 and head roll 5 has:
The top that a, head roll 5 are arranged on Heaven wheels 4 constitutes tower mining elevator; Head roll 5 is arranged on ground and constitutes the floor type gig, and wheels 6 play the guiding role in following day.
One termination lifting container 3 of b, driving steel cable 2, the other end are fixed and are wrapped in to form on the head roll 5 and twine the drive-type gig; The two ends and the lifting container 3 that drive steel cable 2 join, and the middle part is overlapped on forms friction-driven formula gig on the head roll 5.
Mining elevator of the present invention, the driving steel cable 2 that twines the drive-type gig can be provided with one or more according to the magnitude of load of lifting container 3, it is even number that friction-driven formula gig is provided with the radical that drives steel cable 2, promptly 2,4,6,8.... is provided with, steel cable is anti-turns round automatic tension balance device and lifting container 3 joins by driving in the end that drives steel cable 2.
Mining elevator of the present invention hangs steel cable 1 and be set to the setting of even number root on cylindrical drum hoist and friction type winder, promptly 2,4,6,8.... is provided with.
Mining elevator of the present invention, the driving steel cable that is provided with on the top of lifting container 3 is prevented turning round the suspension of tension force self-equalizing and is made up of sleeve 7, adapter sleeve 8, thrust baring 9, antifriction-bearing box 10, bearing carrier ring 11 and connecting rod 12, the end of steel rope 2 is fixed among the sleeve 7, the upper end of adapter sleeve 8 and sleeve 7 join
The upper end of the lower end of adapter sleeve 8 and bearing carrier ring 11 joins, the middle cavity of bearing carrier ring 11 is provided with antifriction-bearing box 10, the turning cylinder 13 that connecting rod 12 tops are provided with passes antifriction-bearing box 10 and joins with the thrust baring 9 that is arranged in the adapter sleeve 8, and the lower end of connecting rod 12 joins by hydraulic pressure equalization of strain frame 15 and lifting container 3.
Mining elevator of the present invention, hanging the suspension of steel cable tension force self-equalizing is made up of steel cable adaptor union 14 and hydraulic pressure equalization of strain frame 15, the end that hangs steel cable 1 joins by the top of steel cable adaptor union 14 with hydraulic pressure equalization of strain frame 15, and the bottom of hydraulic pressure equalization of strain frame 15 and the top of lifting container 3 join.
Hydraulic actuating cylinders 16 are set in the middle of the mining elevator of the present invention, hydraulic pressure equalization of strain frame 15, each hydraulic actuating cylinder 16 all by oil pipe 17 with overload inertia canceller 18 and connect.

Claims (3)

1, lifter suspended by multiple cables and balanced by tail cable, comprise head roll, they wheels, drive steel cable, hang steel cable, lifting container and tail rope, it is characterized in that gig is by head roll, the Heaven wheels, following day wheels, drive steel cable, hang steel cable, lifting container, tail rope, the anti-tension force self-equalizing of turning round of suspension steel cable automatic tension balance device and driving steel cable hangs composition, the suspension steel cable is taken and is placed on the wheels of Heaven, the two ends that hang steel cable join by hanging steel cable automatic tension balance device and lifting container, the end of tail rope is connected on the bottom of lifting container, drive the anti-tension force self-equalizing of turning round of steel cable and hang the top that is arranged on lifting container, it is by sleeve, adapter sleeve, thrust baring, antifriction-bearing box, the bearing carrier ring connecting rod is formed, the end of steel rope is fixed among the sleeve, the upper end and the sleeve of adapter sleeve join, the lower end of adapter sleeve and the upper end of bearing carrier ring join, the middle cavity of bearing carrier ring is provided with antifriction-bearing box, the turning cylinder that connecting rod top is provided with passes antifriction-bearing box and joins with the thrust baring that is arranged in the adapter sleeve, the lower end of connecting rod forms suspension steel cable automatic tension balance device by steel cable adaptor union and hydraulic pressure equalization of strain frame and lifting container joins, hydraulic actuating cylinder is set in the middle of the hydraulic pressure equalization of strain frame, each hydraulic actuating cylinder all by oil pipe with the overload inertia canceller and connect; Driving the end of steel cable and the connection mode of lifting container and drive wheel is: the top that head roll is arranged on the Heaven wheels constitutes tower many rope mining elevators; Head roll is arranged on ground and constitutes the ground-type multi-cable mining elevator, and wheels play the guiding role in following day; Drive a termination lifting container of steel cable, the other end is fixed and is wrapped in to form on the head roll and twines the drive-type gig; The two ends and the lifting container that drive steel cable join, and the middle part is taken to be placed on and formed friction-driven formula gig on the head roll.
2. bogie type gig according to claim 1, the driving steel cable that it is characterized in that twining the drive-type gig is provided with one or more according to the magnitude of load of lifting container, it is the even number setting that friction-driven formula gig is provided with the radical that drives steel cable, and the end of driving steel cable prevents turning round automatic tension balance device by the driving steel cable and lifting container joins.
3. bogie type gig according to claim 1 is characterized in that hanging steel cable and adopt the setting of even number root on cylindrical drum hoist and friction type winder.
CNB011151455A 2001-07-16 2001-07-16 Lifter suspended by multiple cables and balanced by tail cable Expired - Lifetime CN1323023C (en)

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