CN107339487A - A kind of gate segmentation method for opening and closing and its headstock gear - Google Patents
A kind of gate segmentation method for opening and closing and its headstock gear Download PDFInfo
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- CN107339487A CN107339487A CN201710755399.8A CN201710755399A CN107339487A CN 107339487 A CN107339487 A CN 107339487A CN 201710755399 A CN201710755399 A CN 201710755399A CN 107339487 A CN107339487 A CN 107339487A
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- drive mechanism
- gate
- raising
- reel
- raising drive
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/02—Actuating devices; Operating means; Releasing devices electric; magnetic
- F16K31/04—Actuating devices; Operating means; Releasing devices electric; magnetic using a motor
- F16K31/047—Actuating devices; Operating means; Releasing devices electric; magnetic using a motor characterised by mechanical means between the motor and the valve, e.g. lost motion means reducing backlash, clutches, brakes or return means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66D—CAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
- B66D1/00—Rope, cable, or chain winding mechanisms; Capstans
- B66D1/26—Rope, cable, or chain winding mechanisms; Capstans having several drums or barrels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66D—CAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
- B66D1/00—Rope, cable, or chain winding mechanisms; Capstans
- B66D1/28—Other constructional details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66D—CAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
- B66D5/00—Braking or detent devices characterised by application to lifting or hoisting gear, e.g. for controlling the lowering of loads
- B66D5/02—Crane, lift hoist, or winch brakes operating on drums, barrels, or ropes
- B66D5/12—Crane, lift hoist, or winch brakes operating on drums, barrels, or ropes with axial effect
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K3/00—Gate valves or sliding valves, i.e. cut-off apparatus with closing members having a sliding movement along the seat for opening and closing
- F16K3/30—Details
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/20—Hydro energy
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Gates (AREA)
- Barrages (AREA)
Abstract
The invention discloses a kind of gate segmentation method for opening and closing and its headstock gear, it is related to the technical field of crane equipment of dam, it is set up in parallel including two sets and shares the raising drive mechanism I and II of hoisting cable, the lift of raising drive mechanism I is less than raising drive mechanism II, but the hoisting capacity of raising drive mechanism I is more than raising drive mechanism II;The reel of the raising drive mechanism I and II is arranged in an axially parallel mode;Fixed pulley group is additionally provided between the raising drive mechanism I and II reel, the hoisting cable through a raising drive mechanism reel around fixed pulley group further around running block after return to the reel of another raising drive mechanism, the headstock gear that this gate segmentation opens and closes uses raising specification different but double raising drive mechanisms of public hawser, suspender etc., different lifts/opening for the discrepant gate of hoisting capacity that aperture needs/can be directed in the opening/close of dam sluice gate to close, corresponding headstock gear has different hoisting capacities in corresponding lift/elevation.
Description
Technical field
The present invention relates to the technical field of crane equipment of dam, more particularly to a kind of gate segmentation headstock gear and its keying
Method.
Background technology
With being continuously increased for hydroelectric project gate opening/closing lift and capacity, the volume of high-lift Large Copacity headstock gear and again
Amount also increases therewith, while is influenceed by gate recess arrangement, it will the further reel of increase opening and closing device, decelerator, system
The specification and size of the parts such as dynamic device, motor power (output), frame, cost can also be significantly increased;Operating mode is opened and closed with dynamic water
High-lift force of opening and closing is by hydraulic pressure(Aperture scope)Influence greatly, exemplified by opening door, opening and closing priming stroke section(Aperture scope
It is interior)By hydraulic pressure and hydraulic action, a power maximum is opened;Conversely, it is also in lowermost to close door(In the range of aperture)By hydraulic pressure and waterpower
Effect, lasting force are maximum;At present, the hoisting capacity of gate hoist is determined with the big value in both, beyond the scope of aperture,
Hoisting capacity is only decided by gate weight and running resistance, and its value is much smaller than the hoisting capacity of aperture scope;There is water to open and close operating mode
High-lift gate hoist, Load Characteristics are from aperture top to the interior in a big way of lintel position, and hoisting capacity is mainly gate
Weight and operation frictional resistance, its numerical value is smaller, and in the range of the aperture from lintel to ground sill, hoisting capacity is mainly big water pressure
Lower suction and gate weight caused by caused running resistance, current, its numerical value is far above hoisting capacity more than lintel;For this
Kind has the Load Characteristics of feature very much, and lifting mechanism can be optimized.
In the prior art, such as Publication No. CN204549854U, the time of disclosure is August in 2015 12, entitled " a kind of
The Chinese utility model patent document of crane hoisting mechanism and electric-control system ", disclose a kind of crane hoisting mechanism and electricity
Control system.Lifting mechanism, including two sets of winding drum lifting mechanisms, two sets of auxiliary anti-swing mechanisms;Winding drum lifting mechanism includes raising electricity
Machine, reduction box, have more rope reel and the raising line being connected with suspender, and the output end of lifting motor and the input shaft of reduction box connect
Connect, have more rope reel device on the output shaft of reduction box, raising line, which is wrapped in, to be had more on rope reel;Auxiliary anti-swing mechanism includes
Assisted deceleration arrestment mechanism, coaster, push rod, auxiliary drum and the auxiliary rope being connected with suspender, assisted deceleration arrestment mechanism are set
On coaster, push rod connection assisted deceleration arrestment mechanism, auxiliary drum is arranged on assisted deceleration arrestment mechanism, auxiliary rope winding
On rope reel and auxiliary drum is had more, but the lifting force of two sets of lifting mechanisms of this technical scheme is separate, is using
It is unfavorable for the force equilibrium of lifting force during to gate opening, door opening state is unstable, can not optimize structure and cost.
The content of the invention
It is an object of the invention to provide a kind of driving of double raisings of different using raising specification but public hawser, suspender etc.
Mechanism, different lifts/opening for the discrepant gate of hoisting capacity that aperture needs/can be directed in the opening/close of dam sluice gate and are closed,
Corresponding headstock gear has the headstock gear of the gate segmentation keying of different hoisting capacities in corresponding lift/elevation.
The purpose of the present invention is achieved through the following technical solutions:
A kind of gate is segmented method for opening and closing, it is characterised in that:
When gate starts to open, gate is located in the gate aperture of dam bottom, the headstock gear being arranged in dam, hoisting capacity
Less its service brake of raising drive mechanism II and/or deadman's brake brake application locking cause on its reel and reel
Weight hawser is static to be subjected only to static force, and the larger raising drive mechanism I of hoisting capacity starts elevator, makes lifting by spool turns
Hawser rises gate around fixed pulley with movable pulley;Gate door body rises under the drive of movable pulley and hoisting cable enters dam
Inner gate raising passage, the hydraulic pressure and hydraulic action that gate is subject to taper into;Dam sluice gate raising is raised to when gate rises completely
In passage, i.e., when gate bottom margin is greater than or equal to the position of the bottom margin of gate raising passage, the He of raising drive mechanism I
The operating mode switching of raising drive mechanism II, the i.e. service brake of the larger raising drive mechanism I of hoisting capacity and/or safety arrestment
Device brake application locking causes the hoisting cable on its reel and reel is static to be subjected only to static force, and the less raising of hoisting capacity drives
Mechanism II starts elevator, hoisting cable is continued to rise gate to gate opening with movable pulley around fixed pulley by spool turns
In place, then raising drive mechanism I and II equal band-type brake of raising drive mechanism complete gate opening;
When gate is begun to shut off, gate door body is entirely located in the gate raising passage of dam, first starts less of hoisting capacity
Rise service brake and/or deadman's brake that drive mechanism II transfers gate, the now larger raising drive mechanism I of hoisting capacity
Brake application locking causes the hoisting cable on its reel and reel is static to be subjected only to static force;When gate is delegated to gate aperture
In, i.e., when gate lower edge less than or equal to gate raising passage bottom margin position when, raising drive mechanism II and rise
Rise drive mechanism I operating mode switching, i.e. less its service brake of raising drive mechanism II of hoisting capacity and/or deadman's brake
Brake application locking causes the hoisting cable on its reel and reel is static to be subjected only to static force, and the raising driving machine that hoisting capacity is larger
Structure I starts elevator, hoisting cable is continued decentralization gate with movable pulley around fixed pulley by spool turns, until gate is transferred
On earth.
A kind of gate is segmented headstock gear, it is characterised in that:It is set up in parallel including two sets and shares the raising of hoisting cable
Drive mechanism I and II, the lift of raising drive mechanism I is less than raising drive mechanism II, but the hoisting capacity of raising drive mechanism I is big
In raising drive mechanism II;The reel of the raising drive mechanism I and II is arranged in an axially parallel mode;The He of raising drive mechanism I
Be additionally provided with fixed pulley group between II reel, reel of the hoisting cable through a raising drive mechanism around fixed pulley group again
The reel of another raising drive mechanism is returned to after running block.
The raising drive mechanism I and II includes driver, shaft coupling, service brake, decelerator, reel and safety
Brake, driver pass sequentially through shaft coupling, service brake and decelerator driving reel, deadman's brake and are arranged on reel
On.
The deadman's brake includes the brake clamp driven by brake and the system being arranged in reel rotating shaft
Dynamic brake lining, the outer rim of the brake pad are arranged among brake clamp.
The raising drive mechanism I and II is arranged in the same set of frame with equalizer bar, and the equalizer bar is located at
The surface of gate and its direction is parallel with gate top, the fixed pulley group is arranged on equalizer bar.
The hoisting cable is steel wire rope, and hoisting cable one end is arranged on the reel of a raising drive mechanism, lifting
Around being located between running block and fixed pulley group among hawser, the hoisting cable other end is arranged on another raising drive mechanism
On reel, two reels can drive animation assembly pulley oscilaltion individually by hoisting cable.
Install and a pair of sensings for being used to sense position of strobe and form interlocking are additionally provided with the dam of this headstock gear
Switch, the inductive switch control the keying of raising drive mechanism I and raising drive mechanism II respectively;During gate opening, control
The inductive switch conducting of raising drive mechanism I, the inductive switch of control raising drive mechanism II disconnect, by raising drive mechanism I
Gate raising is driven for power source;Rise in gate raising passage, control when inductive switch senses that gate bottom margin rises
Inductive switch conducting, the inductive switch disconnection of control raising drive mechanism I of drive mechanism II are risen, is by raising drive mechanism II
Power source continues to drive gate raising
Beneficial effects of the present invention are as follows:
First, a kind of gate segmentation method for opening and closing provided by the invention, in the big trip segment of hoisting capacity, Large Copacity lifting mechanism work
Make, low capacity lifting mechanism does not work, and is solely subjected to static load (deadman's brake is in brake application state or sets ratchet device);Opening
The small trip segment of power, the work of low capacity lifting machine are closed, Large Copacity lifting mechanism does not work, and being solely subjected to static load, (brake is in upper
Lock state), understood by motor power P=F*V (wherein, F- is hoisting capacity, and V- is the speed of service, does not consider efficiency), fortune
The row time low capacity raising drive mechanism power of motor of length can be greatly lowered, and can optimize Large Copacity raising using this method
The drum diameter and decelerator specification of drive mechanism, optimize motor, decelerator, brake and the volume of low capacity raising drive mechanism
Cylinder, the overall Load Characteristics for more meeting such operating condition.
2nd, a kind of gate segmentation headstock gear provided by the invention, two sets can independent operating raising drive mechanism, wherein
It is a set of to be designed by big hoisting capacity and smaller lift;It is another set of then to be designed by small hoisting capacity and larger lift, it is big in order to ensure to bear
The static load of hoisting capacity, reel wall thickness, spool shaft and deadman's brake are considered by maximum load;Two sets of lifting mechanisms share lifting cable
Rope, fixed pulley group, running block and balance etc.;During operation, Large Copacity raising driving machine in the range of the aperture from lintel to ground sill
Structure works, the low capacity raising drive mechanism interior in a big way work on aperture top to lintel position, big so in hoisting capacity
Trip segment, the work of Large Copacity lifting mechanism, low capacity lifting mechanism do not work, and being solely subjected to static load, (deadman's brake is in brake application
State sets ratchet device);In the small trip segment of hoisting capacity, the work of low capacity lifting machine, Large Copacity lifting mechanism does not work,
It is solely subjected to static load (brake is in brake application state).
3rd, a kind of gate segmentation headstock gear provided by the invention, the deadman's brake on service brake and reel
Safety guarantee is being provided it is also possible to as position-limit mechanism when changing working condition, is being easy to control, positive effect;
Brake clamp coordinates the braking effect of brake pad excellent and is easy to safeguard;Equalizer bar direction is parallel with gate top to make raising side
It is smooth to the installation direction for meeting gate, force;A hoisting cable is shared, by dynamic, fixed sliding among two sleeves combinations
Wheel group realizes raising, both can very easily realize the independent raising of two-shipper;Keying can be realized by forming the inductive switch of interlocking
The automatic switching function of device.
Brief description of the drawings
Fig. 1 is to invent a kind of structural representation of preferred scheme;
Fig. 2 is to invent a kind of scheme of installation of preferred scheme;
Fig. 3 is that the hoisting cable for inventing a kind of preferred scheme sets schematic diagram;
In figure:
1st, driver;2nd, shaft coupling;3rd, service brake;4th, decelerator;5th, reel;6th, deadman's brake;7th, fixed pulley group;8、
Frame;9th, hoisting cable;10th, running block;11st, gate.
Embodiment
Below by way of several specific embodiments come further illustrate realize the object of the invention technical scheme, it is necessary to explanation
It is that technical scheme is including but not limited to following examples.
Embodiment 1
Such as Fig. 1 to Fig. 3, a kind of gate is segmented method for opening and closing:
When gate starts to open, gate is located in the gate aperture of dam bottom, the headstock gear being arranged in dam, hoisting capacity
Its service brake 3 of less raising drive mechanism II and/or the brake application locking of deadman's brake 6 cause on its reel and reel
Hoisting cable 9 is static to be subjected only to static force, and the larger raising drive mechanism I of hoisting capacity starts elevator, is made by spool turns
Hoisting cable 9 rises gate around fixed pulley with movable pulley;Gate door body risen under the drive of movable pulley and hoisting cable 9 into
Enter dam inner gate raising passage, the hydraulic pressure and hydraulic action that gate is subject to taper into;Dam lock is raised to when gate rises completely
In door raising passage, i.e., when gate bottom margin is greater than or equal to the position of the bottom margin of gate raising passage, raising driving
The operating mode of mechanism I and raising drive mechanism II switch, i.e., the service brake 3 of the larger raising drive mechanism I of hoisting capacity and/or
The brake application locking of deadman's brake 6 causes the hoisting cable 9 on its reel and reel is static to be subjected only to static force, and hoisting capacity is smaller
Raising drive mechanism II start elevator, by spool turns make hoisting cable 9 around fixed pulley with movable pulley continue rise lock
To gate opening in place, then raising drive mechanism I and II equal band-type brake of raising drive mechanism complete gate opening to door;
When gate is begun to shut off, gate door body is entirely located in the gate raising passage of dam, first starts less of hoisting capacity
Rise drive mechanism II and transfer gate, the now service brake 3 of the larger raising drive mechanism I of hoisting capacity and/or safety arrestment
The brake application locking of device 6 causes the hoisting cable 9 on its reel and reel is static to be subjected only to static force;When gate is delegated to gate hole
Mouthful in, i.e., when gate lower edge less than or equal to gate raising passage bottom margin position when, raising drive mechanism II and
Raising drive mechanism I operating mode switching, i.e. its service brake 3 of the less raising drive mechanism II of hoisting capacity and/or safety system
The dynamic brake application locking of device 6 causes the hoisting cable 9 on its reel and reel is static to be subjected only to static force, and the raising that hoisting capacity is larger
Drive mechanism I starts elevator, hoisting cable 9 is continued decentralization gate with movable pulley around fixed pulley by spool turns, until
Gate transfers to bottom.
This is a kind of most basic embodiment of gate segmentation method for opening and closing of the present invention.In the big trip segment of hoisting capacity, greatly
Capacity lifting mechanism works, and low capacity lifting mechanism does not work, and being solely subjected to static load, (deadman's brake is in brake application state or setting
Ratchet device);In the small trip segment of hoisting capacity, the work of low capacity lifting machine, Large Copacity lifting mechanism does not work, and is solely subjected to static load
(brake is in brake application state), by motor power P=F*V, (wherein, F- is hoisting capacity, and V- is the speed of service, is not considered
Efficiency) understand, the low capacity raising drive mechanism power of motor of long operational time can be greatly lowered, and use this method can be with excellent
Change the drum diameter and decelerator specification of Large Copacity raising drive mechanism, optimize the motor of low capacity raising drive mechanism, slow down
Device, brake and reel, the overall Load Characteristics for more meeting such operating condition.
Embodiment 2
Such as Fig. 1 to Fig. 3, a kind of gate is segmented headstock gear, including two sets of raising drivings for being set up in parallel and sharing hoisting cable 9
Mechanism I and II, the lift of raising drive mechanism I is less than raising drive mechanism II, but the hoisting capacity of raising drive mechanism I is more than
Rise drive mechanism II;The reel 5 of the raising drive mechanism I and II is arranged in an axially parallel mode;The raising drive mechanism I and II
Fixed pulley group 7 is additionally provided between reel 5, reel 5 of the hoisting cable 9 through a raising drive mechanism is around fixed pulley group 7
Further around the reel 5 that another raising drive mechanism is returned to after running block 10.
This is a kind of a kind of gate segmentation most basic embodiment of headstock gear of the present invention.Two sets can independent operating raising
Drive mechanism, wherein a set of designed by big hoisting capacity and smaller lift;It is another set of then to be designed by small hoisting capacity and larger lift, be
Ensure to bear the static load of big hoisting capacity, reel wall thickness, spool shaft and deadman's brake are by maximum load consideration;Two sets of lifting machines
Structure shares hoisting cable 9, fixed pulley group 7, running block 10 and equalizer bar etc.;During operation, the aperture scope from lintel to ground sill
Interior Large Copacity raising drive mechanism work, the low capacity raising drive mechanism work interior in a big way on aperture top to lintel position
Make, do not worked in the big trip segment of hoisting capacity, the work of Large Copacity lifting mechanism, low capacity lifting mechanism so, be solely subjected to static load
(deadman's brake is in brake application state or sets ratchet device);In the small trip segment of hoisting capacity, low capacity lifting machine works, greatly
Capacity lifting mechanism does not work, and is solely subjected to static load (brake is in brake application state).
Embodiment 3
Such as Fig. 1 to Fig. 3, a kind of gate is segmented headstock gear, including two sets of raising drivings for being set up in parallel and sharing hoisting cable 9
Mechanism I and II, the lift of raising drive mechanism I is less than raising drive mechanism II, but the hoisting capacity of raising drive mechanism I is more than
Rise drive mechanism II;The reel 5 of the raising drive mechanism I and II is arranged in an axially parallel mode;The raising drive mechanism I and II
Fixed pulley group 7 is additionally provided between reel 5, reel 5 of the hoisting cable 9 through a raising drive mechanism is around fixed pulley group 7
Further around the reel 5 that another raising drive mechanism is returned to after running block 10;The raising drive mechanism I and II includes driver
1st, shaft coupling 2, service brake 3, decelerator 4, reel 5 and deadman's brake 6, driver 1 pass sequentially through shaft coupling 2, work
Brake 3 and decelerator 4 drive reel 5, and deadman's brake 6 is arranged on reel 5;The deadman's brake 6 is included by braking
The brake clamp of drive device driving and the brake pad being arranged in the rotating shaft of reel 5, the outer rim of the brake pad are arranged on
Among brake clamp.
This is a kind of a kind of gate segmentation preferred embodiment of headstock gear of the present invention.Two sets can independent operating raising
Drive mechanism, wherein a set of designed by big hoisting capacity and smaller lift;It is another set of then to be designed by small hoisting capacity and larger lift, be
Ensure to bear the static load of big hoisting capacity, reel wall thickness, spool shaft and deadman's brake are by maximum load consideration;Two sets of lifting machines
Structure shares hoisting cable 9, fixed pulley group 7, running block 10 and equalizer bar etc.;During operation, the aperture scope from lintel to ground sill
Interior Large Copacity raising drive mechanism work, the low capacity raising drive mechanism work interior in a big way on aperture top to lintel position
Make, do not worked in the big trip segment of hoisting capacity, the work of Large Copacity lifting mechanism, low capacity lifting mechanism so, be solely subjected to static load
(deadman's brake is in brake application state or sets ratchet device);In the small trip segment of hoisting capacity, low capacity lifting machine works, greatly
Capacity lifting mechanism does not work, and is solely subjected to static load (brake is in brake application state);Peace on service brake 6 and reel 5
Full application of brake device is providing safety guarantee it is also possible to as position-limit mechanism when changing working condition, is easy to control, imitates
Fruit is obvious;Brake clamp coordinates the braking effect of brake pad excellent and is easy to safeguard.
Embodiment 4
Such as Fig. 1 to Fig. 3, a kind of gate is segmented headstock gear, including two sets of raising drivings for being set up in parallel and sharing hoisting cable 9
Mechanism I and II, the lift of raising drive mechanism I is less than raising drive mechanism II, but the hoisting capacity of raising drive mechanism I is more than
Rise drive mechanism II;The reel 5 of the raising drive mechanism I and II is arranged in an axially parallel mode;The raising drive mechanism I and II
Fixed pulley group 7 is additionally provided between reel 5, reel 5 of the hoisting cable 9 through a raising drive mechanism is around fixed pulley group 7
Further around the reel 5 that another raising drive mechanism is returned to after running block 10;The raising drive mechanism I and II includes driver
1st, shaft coupling 2, service brake 3, decelerator 4, reel 5 and deadman's brake 6, driver 1 pass sequentially through shaft coupling 2, work
Brake 3 and decelerator 4 drive reel 5, and deadman's brake 6 is arranged on reel 5;The deadman's brake 6 is included by braking
The brake clamp of drive device driving and the brake pad being arranged in the rotating shaft of reel 5, the outer rim of the brake pad are arranged on
Among brake clamp;The raising drive mechanism I and II is arranged in the same set of frame 8 with equalizer bar, the balance
Beam is located at the surface of gate 11 and its direction is parallel with the top of gate 11, and the fixed pulley group 7 is arranged on equalizer bar.
This is a kind of a kind of gate segmentation preferred embodiment of headstock gear of the present invention.Two sets can independent operating raising
Drive mechanism, wherein a set of designed by big hoisting capacity and smaller lift;It is another set of then to be designed by small hoisting capacity and larger lift, be
Ensure to bear the static load of big hoisting capacity, reel wall thickness, spool shaft and deadman's brake are by maximum load consideration;Two sets of lifting machines
Structure shares hoisting cable 9, fixed pulley group 7, running block 10 and equalizer bar etc.;During operation, the aperture scope from lintel to ground sill
Interior Large Copacity raising drive mechanism work, the low capacity raising drive mechanism work interior in a big way on aperture top to lintel position
Make, do not worked in the big trip segment of hoisting capacity, the work of Large Copacity lifting mechanism, low capacity lifting mechanism so, be solely subjected to static load
(deadman's brake is in brake application state or sets ratchet device);In the small trip segment of hoisting capacity, low capacity lifting machine works, greatly
Capacity lifting mechanism does not work, and is solely subjected to static load (brake is in brake application state);Peace on service brake 6 and reel 5
Full application of brake device is providing safety guarantee it is also possible to as position-limit mechanism when changing working condition, is easy to control, imitates
Fruit is obvious;Brake clamp coordinates the braking effect of brake pad excellent and is easy to safeguard;Equalizer bar direction is parallel with gate top
Raising direction is set to meet the installation direction of gate, force is smooth.
Embodiment 5
Such as Fig. 1 to Fig. 3, a kind of gate is segmented headstock gear, including two sets of raising drivings for being set up in parallel and sharing hoisting cable 9
Mechanism I and II, the lift of raising drive mechanism I is less than raising drive mechanism II, but the hoisting capacity of raising drive mechanism I is more than
Rise drive mechanism II;The reel 5 of the raising drive mechanism I and II is arranged in an axially parallel mode;The raising drive mechanism I and II
Fixed pulley group 7 is additionally provided between reel 5, reel 5 of the hoisting cable 9 through a raising drive mechanism is around fixed pulley group 7
Further around the reel 5 that another raising drive mechanism is returned to after running block 10;The raising drive mechanism I and II includes driver
1st, shaft coupling 2, service brake 3, decelerator 4, reel 5 and deadman's brake 6, driver 1 pass sequentially through shaft coupling 2, work
Brake 3 and decelerator 4 drive reel 5, and deadman's brake 6 is arranged on reel 5;The deadman's brake 6 is included by braking
The brake clamp of drive device driving and the brake pad being arranged in the rotating shaft of reel 5, the outer rim of the brake pad are arranged on
Among brake clamp;The raising drive mechanism I and II is arranged in the same set of frame 8 with equalizer bar, the balance
Beam is located at the surface of gate 11 and its direction is parallel with the top of gate 11, and the fixed pulley group 7 is arranged on equalizer bar;It is described
Hoisting cable 9 is steel wire rope, and the one end of hoisting cable 9 is arranged on the reel 5 of a raising drive mechanism, among hoisting cable 9
Around being located between running block 10 and fixed pulley group 7, the other end of hoisting cable 9 is arranged on the reel of another raising drive mechanism
On 5, two reels 5 can drive the oscilaltion of animation assembly pulley 10 individually by hoisting cable 9;This headstock gear is installed
A pair of inductive switches for being used to sense position of strobe and form interlocking are additionally provided with dam, the inductive switch has controlled respectively
Rise the keying of drive mechanism I and raising drive mechanism II;During gate opening, the inductive switch conducting of control raising drive mechanism I,
Control the inductive switch of raising drive mechanism II to disconnect, be that power source drives gate raising by raising drive mechanism I;When sensing is opened
Pass senses that gate bottom margin rises and risen in gate raising passage, the inductive switch conducting of control raising drive mechanism II, controls
The inductive switch of raising drive mechanism I processed disconnects, and is that power source continues to drive gate raising by raising drive mechanism II.
This is a kind of a kind of gate segmentation preferred embodiment of headstock gear of the present invention.Two sets can independent operating raising
Drive mechanism, wherein a set of designed by big hoisting capacity and smaller lift;It is another set of then to be designed by small hoisting capacity and larger lift, be
Ensure to bear the static load of big hoisting capacity, reel wall thickness, spool shaft and deadman's brake are by maximum load consideration;Two sets of lifting machines
Structure shares hoisting cable 9, fixed pulley group 7, running block 10 and equalizer bar etc.;During operation, the aperture scope from lintel to ground sill
Interior Large Copacity raising drive mechanism work, the low capacity raising drive mechanism work interior in a big way on aperture top to lintel position
Make, do not worked in the big trip segment of hoisting capacity, the work of Large Copacity lifting mechanism, low capacity lifting mechanism so, be solely subjected to static load
(deadman's brake is in brake application state or sets ratchet device);In the small trip segment of hoisting capacity, low capacity lifting machine works, greatly
Capacity lifting mechanism does not work, and is solely subjected to static load (brake is in brake application state);Peace on service brake 6 and reel 5
Full application of brake device is providing safety guarantee it is also possible to as position-limit mechanism when changing working condition, is easy to control, imitates
Fruit is obvious;Brake clamp coordinates the braking effect of brake pad excellent and is easy to safeguard;Equalizer bar direction is parallel with gate top
Raising direction is set to meet the installation direction of gate, force is smooth;A hoisting cable is shared, middle by two sleeves combinations
Movable and fixed pulley group realizes raising, both can very easily realize two-shipper concurrently or separately raising;The inductive switch for forming interlocking can
To realize the automatic switching function of headstock gear.
Embodiment 6
Such as Fig. 1 to Fig. 3, using two sets of lifting mechanisms.A set of lifting mechanism is designed by big hoisting capacity, smaller lift;Another set of
Mechanism is risen to design by small hoisting capacity, big lift;Corresponding raising drive mechanism is separately operable according to load stroke range;
Headstock gear is segmented by Large Copacity lifting mechanism, low capacity lifting mechanism, frame, fixed pulley beam, movable pulley, fixed pulley, steel
Cord and electric control system etc. form;
Large Copacity lifting mechanism is arranged in the side of fixed pulley beam, and low capacity lifting mechanism is arranged in the opposite side of fixed pulley beam,
Two sets of lifting mechanisms can independently be run;
Two sets of lifting mechanisms share steel wire rope, pulley gear, suspender and equalizer bar, by the keying load design of Large Copacity;
Consistent, the lifting mechanism that electric control system is determined to put into operation by lift/stroke for two suspension centre work coordinations of guarantee, two
Set lifting mechanism operation has continuous operation automatic switchover and interlock function;
Segmentation headstock gear method with the high-lift keying of low capacity is opened and closed using Large Copacity low lift, dynamic water has been greatly reduced and has opened
That closes the high-lift gate hoist of operating mode designs and produces difficulty.
It is specially for segmentation headstock gear:
(1) Large Copacity lifting mechanism, using less drum diameter, steel wire rope is designed on reel using winding of single layer, and is pressed
The parts such as the satisfactory decelerator of the parameter configuration such as capacity and speed, brake and motor, frame is designed by Large Copacity
Deng parts, the set lifting mechanism works in the big stroke range of hoisting capacity, another set of " low capacity lifting mechanism " do not put into
Operation, now " low capacity lifting mechanism " and deadman's brake be in brake application state;
(2) low capacity lifting mechanism, using larger drum diameter, steel wire rope is designed on reel using multi-lay winding, and is pressed
The parts such as the satisfactory decelerator of capacity configuration, brake and motor, by " Large Copacity " and hoisting capacity design reel, frame
And the parts such as deadman's brake, the set lifting mechanism works in the small stroke range of hoisting capacity, another set of " Large Copacity raising
Mechanism " does not put into operation;
(3) two sets of lifting mechanisms share the keying load design that steel wire rope, pulley gear, suspender etc. press Large Copacity;
(4) fixed position of the steel wire rope on two sets of lifting mechanism reels is by a set of both ends for being fixed on reel, another set of fixation
Set at the middle part of reel;
(5) electric control system presses lift(Stroke)The lifting mechanism to put into operation is set, realizes that two suspension centre work coordinations are consistent,
Two sets of lifting mechanism operations have continuous operation automatic switchover and interlock function.
Understood by motor power P=F*V (wherein, F- is hoisting capacity, and V- is the speed of service, does not consider efficiency), fortune
The row time low capacity raising drive mechanism power of motor of length can be greatly lowered, and can optimize Large Copacity raising using this method
The drum diameter and decelerator specification of drive mechanism, optimize motor, decelerator, brake and the volume of low capacity raising drive mechanism
Cylinder, the overall Load Characteristics for more meeting such operating condition.
Claims (7)
1. a kind of gate is segmented method for opening and closing, it is characterised in that:
When gate starts to open, gate is located in the gate aperture of dam bottom, the headstock gear being arranged in dam, hoisting capacity
Less its service brake of raising drive mechanism II(3)And/or deadman's brake(6)Brake application locking causes its reel and reel
On hoisting cable(9)It is static to be subjected only to static force, and the larger raising drive mechanism I of hoisting capacity starts elevator, passes through reel
Rotation makes hoisting cable(9)Around fixed pulley gate is risen with movable pulley;Gate door body is in movable pulley and hoisting cable(9)Band
Dynamic lower rise enters dam inner gate raising passage, and the hydraulic pressure and hydraulic action that gate is subject to taper into;When gate rises completely
It is raised in dam sluice gate raising passage, i.e. position of the gate bottom margin greater than or equal to the bottom margin of gate raising passage
When, the operating mode switching of raising drive mechanism I and raising drive mechanism II, i.e. the work of the larger raising drive mechanism I of hoisting capacity
Brake(3)And/or deadman's brake(6)Brake application locking causes the hoisting cable on its reel and reel(9)It is static to be subjected only to
Static force, and the less raising drive mechanism II of hoisting capacity starts elevator, makes hoisting cable by spool turns(9)Around fixed pulley
Continue to rise gate to gate opening in place with movable pulley, then II equal band-type brake of raising drive mechanism I and raising drive mechanism
Complete gate opening;
When gate is begun to shut off, gate door body is entirely located in the gate raising passage of dam, first starts less of hoisting capacity
Rise the service brake that drive mechanism II transfers gate, the now larger raising drive mechanism I of hoisting capacity(3)And/or safety system
Dynamic device(6)Brake application locking causes the hoisting cable on its reel and reel(9)It is static to be subjected only to static force;When gate is delegated to
In gate aperture, i.e., when position of the gate lower edge less than or equal to the bottom margin of gate raising passage, raising driving machine
Structure II and raising drive mechanism I operating mode switch, i.e. less its service brake of raising drive mechanism II of hoisting capacity(3)With/
Or deadman's brake(6)Brake application locking causes the hoisting cable on its reel and reel(9)It is static to be subjected only to static force, and open and close
The larger raising drive mechanism I of power starts elevator, makes hoisting cable by spool turns(9)Continue around fixed pulley with movable pulley
Gate is transferred, until gate transfers to bottom.
2. a kind of gate is segmented headstock gear, it is characterised in that:It is set up in parallel including two sets and shares hoisting cable(9)Raising
Drive mechanism I and II, the lift of raising drive mechanism I is less than raising drive mechanism II, but the hoisting capacity of raising drive mechanism I is big
In raising drive mechanism II;The reel of the raising drive mechanism I and II(5)It is arranged in an axially parallel mode;The raising drive mechanism I
With II reel(5)Between be additionally provided with fixed pulley group(7), the hoisting cable(9)Reel through a raising drive mechanism
(5)Around fixed pulley group(7)Further around running block(10)The reel of another raising drive mechanism is returned to afterwards(5).
A kind of 3. gate segmentation headstock gear as claimed in claim 2, it is characterised in that:The raising drive mechanism I and II
Include driver(1), shaft coupling(2), service brake(3), decelerator(4), reel(5)And deadman's brake(6), driving
Device(1)Pass sequentially through shaft coupling(2), service brake(3)And decelerator(4)Drive reel(5), deadman's brake(6)Set
In reel(5)On.
A kind of 4. gate segmentation headstock gear as claimed in claim 3, it is characterised in that:The deadman's brake(6)Including
By brake driving brake clamp and be arranged on reel(5)Brake pad in rotating shaft, the brake pad it is outer
Edge is arranged among brake clamp.
A kind of 5. gate segmentation headstock gear as claimed in claim 2, it is characterised in that:The raising drive mechanism I and II
It is arranged at the same set of frame with equalizer bar(8)On, the equalizer bar is located at gate(11)Surface and its direction with
Gate(11)Top is parallel, the fixed pulley group(7)It is arranged on equalizer bar.
A kind of 6. gate segmentation headstock gear as claimed in claim 2, it is characterised in that:The hoisting cable(9)For steel wire
Rope, hoisting cable(9)One end is arranged on the reel of a raising drive mechanism(5)On, hoisting cable(9)It is middle around being located at dynamic cunning
Wheel group(10)And fixed pulley group(7)Between, hoisting cable(9)The other end is arranged on the reel of another raising drive mechanism(5)
On, two reels(5)Can be individually by hoisting cable(9)Drive animation assembly pulley(10)Oscilaltion.
A kind of 7. gate segmentation headstock gear as claimed in claim 2, it is characterised in that:The dam of this headstock gear is installed
On be additionally provided with a pair of inductive switches for being used to sense position of strobe and form interlocking, the inductive switch controls raising to drive respectively
The keying of motivation structure I and raising drive mechanism II;During gate opening, inductive switch conducting, the control of control raising drive mechanism I
The inductive switch of raising drive mechanism II disconnects, and is that power source drives gate raising by raising drive mechanism I;When inductive switch sense
It should rise and be risen in gate raising passage to gate bottom margin, the inductive switch conducting of control raising drive mechanism II, be controlled
The inductive switch for rising drive mechanism I disconnects, and is that power source continues to drive gate raising by raising drive mechanism II.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108385623A (en) * | 2018-03-15 | 2018-08-10 | 李晓燕 | A kind of gate segmentation method for opening and closing and headstock gear |
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