CN206720617U - The high rotating speed energy-storage booster of crane and lifting mechanism - Google Patents

The high rotating speed energy-storage booster of crane and lifting mechanism Download PDF

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Publication number
CN206720617U
CN206720617U CN201720345853.8U CN201720345853U CN206720617U CN 206720617 U CN206720617 U CN 206720617U CN 201720345853 U CN201720345853 U CN 201720345853U CN 206720617 U CN206720617 U CN 206720617U
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China
Prior art keywords
accumulator
decelerator
gearbox
assisting device
input shaft
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CN201720345853.8U
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Inventor
秦义校
任嘉新
冯硕
王燕鹏
芦明阳
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Suzhou Tongan Lifting Machinery Co., Ltd.
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Taiyuan University of Science and Technology
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Abstract

It the utility model is related to high rotating speed energy storage and the power assisting device of a kind of crane hoisting mechanism, including accumulator, clutch, power assisting device and control device;In the decelerator of crane hoisting mechanism or the power input shaft of gearbox, a more high-revolving accumulator installation axle is increased newly by speed increasing gear;The clutch can realize that the power input shaft of decelerator or gearbox is pacified the linkage of rotating shaft with accumulator or separated;Power assisting device can be in the energy transmission that accumulator is collected to the power input shaft of decelerator or gearbox.When lift heavy rises, clutch is opened, and accumulator does not collect energy, does not also increase new rotary inertia to lifting mechanism;When lift heavy declines, clutch closure, accumulator collects the potential energy that lift heavy declines release;When lifting mechanism driving lift heavy rises again, power assisting device is by the energy transmission that accumulator stores to power input shaft.The utility model is advantageous to high-efficiency energy-storage, also can power-assisted lift heavy raising.

Description

The high rotating speed energy-storage booster of crane and lifting mechanism
Technical field
High rotating speed energy storage and the power assisting device of a kind of crane hoisting mechanism are the utility model is related to, especially there is high turn The crane of the lifting mechanism and the lifting mechanism of this kind high rotating speed energy storage of use and power assisting device of fast energy storage and power assisting device.
Background technology
Crane and some lifting mechanisms are for hoisting heavy and realize its elevating movement in vertical space, are being risen Rise and realized during declining the storage and release of gravitional force.In order to ensure crane energy saving, it is necessary to install one The high rotating speed energy storage of kind and power assisting device.High rotating speed energy storage refers to when under the accessories such as raising suspension hook, platform or cage with power assisting device During drop, lift heavy is transferred to the energy discharged and is converted into electric energy and is stored, will be stored when needing hoisting heavy Energy discharges, the startup of auxiliary motor.
Existing energy storage mode mainly has:Chemical energy storage, superconducting energy storage and physics energy storage.
Chemical energy storage Technical comparing is ripe, and has been widely used.Chemical energy storage is actually to utilize energy storage material Material chemically reacts when being in contact, and stores energy by heat energy and chemical transformation of energy.Chemical energy storage extensive use at present In chemical heat pump, chemical heat engine, chemical heat pipe, air-conditioning equipment and fire extinguishing material etc..But its service life is short, and Influenceed significantly by external condition, it is most important that its environmental pollution is serious.
Superconducting energy storage is using the device of the resistance of superconductor storage electric energy made of null character, and it not only can be super Electric energy is stored without loss in conductor inductance coil, can also be active by power electronics transverter and external system fast exchange And reactive power, for improving stability of power system, improving power supply quality.It can be seen that its requirement to technology is very high, to environment It is required that it is also very harsh, be temporarily also not suitable for large-scale application.
Physics energy storage mainly has compressed-air energy storage, draw water energy storage and flywheel energy storage etc..For chemical energy storage, physics Energy storage is more environmentally-friendly, green, is realized using natural resource.Physics energy storage has that scale is big, circulation is received the order long and running cost With low advantage, but special geographical conditions and place being needed, the limitation of construction is larger, and one-time investment expense is higher, Be not suitable for the off-network electricity generation system of smaller power.
Currently as the fast development of China's economic, the energy and environmental issue become Chinese fast-developing main barrier Hinder.Therefore while tapping a new source of energy, it is also highly important that how research, which reclaims the energy that storage is wasted,.Especially In lifting mechanism hoisting heavy, big energy can be expended, this just needs that the consideration of this theory will be saved in rubber tyre gantry crane design Wherein, lift heavy is transferred the energy discharged with power assisting device and is converted into electric energy by high rotating speed energy storage, realizes the recovery storage of energy, together When realize the design concepts of energy-conserving and environment-protective.
The non-electricity crane problem encountered of current field work is that power consumption is big, and not by spent energy It is rational to recycle.The energy storage that release is transferred lift heavy with power assisting device in high rotating speed energy storage gets up, and can improve The utilization rate of energy.
In summary, the lifting mechanism of existing crane, not only power consumption is big, and does not account for recovery and the profit of energy With.
The content of the invention
The purpose of this utility model is to provide high rotating speed energy storage and the power assisting device of a kind of crane hoisting mechanism, passes through tooth The raising of wheel speed, and then increase the energy of storage, to solve the energy efficient of crane recovery problem.The utility model simultaneously Purpose also reside in provide and a kind of utilize this high rotating speed energy storage and the lifting mechanism of power assisting device.
To achieve the above object, high rotating speed energy storage of the present utility model and power assisting device system schema are as follows.
A kind of high rotating speed energy storage and power assisting device, including accumulator (4), clutch (5), power assisting device (3) and control dress Put;Wherein in the decelerator (1) of crane hoisting mechanism or the power input shaft (11) of gearbox, one is increased newly by speed increasing gear The more high-revolving axle of root, accumulator (4) are mounted on the shaft;The clutch (5) can realize decelerator (1) or gearbox Power input shaft (11) is pacified the linkage of rotating shaft (12) with accumulator or separated;The power assisting device (3) can receive accumulator (4) The energy transmission of collection is on the power input shaft (11) of decelerator (1) or gearbox.
The utility model additionally provides a kind of using above-mentioned high rotating speed energy storage and the lifting mechanism of power assisting device, including reel Shaft coupling, reel, fixed pulley group, leading block group, movable pulley suspension hook group, steel wire rope, lifting capacity and hoisting limiter etc., Steel wire rope on reel is direct or the elevating movement of load-engaging device and lift heavy is realized around leading block haulage cable assembly pulley, When motor forward or reverse, reel (6) winding or the release load-engaging device such as steel wire rope, suspension hook and institute's hanging object product, which are realized, to rise or drops Motion;The high rotating speed energy storage and power assisting device, including accumulator (4), clutch (5), power assisting device (3) and control device; Wherein in the decelerator (1) of crane hoisting mechanism or the power input shaft (11) of gearbox, one is increased newly by speed increasing gear More high-revolving axle, accumulator (4) are mounted on the shaft;The clutch (5) can realize decelerator (1) or gearbox Power input shaft (11) is pacified the linkage of rotating shaft (12) with accumulator or separated;The power assisting device (3) can receive accumulator (4) The energy transmission of collection is on the power input shaft (11) of decelerator (1) or gearbox.
The effect that the utility model reaches is:Gesture when high rotating speed energy storage can decline craning weight of same with power assisting device Finally it can be stored in the form of electric energy, in this, as the process auxiliary drive energy in hoisting heavy stage again, the device is neither Increase new rotary inertia to lifting mechanism, be advantageous to high-efficiency energy-storage, also can power-assisted lift heavy raising.
Specifically, when craning weight of same rises, clutch (5) is opened by control device, accumulator (4) is not collected Energy, also do not increase new rotary inertia to lifting mechanism;When craning weight of same declines, accumulator (4) is in charge mode, Now clutch (5) is closed by control device, accumulator (4) collects the potential energy that lift heavy declines release;Lifting mechanism drives When lift heavy rises again, accumulator (4) is in discharge mode, the energy transmission that now power assisting device (3) stores accumulator (4) Onto power input shaft (11).
To illustrate raising of the high rotating speed energy storage of the utility model with power assisting device by gear rotational speed, and then increase gear and deposit The advantages of energy of storage, spy carry out following calculate and analyzed.
The energy that the gear of rotation is stored in the form of kinetic energy at a high speed can be expressed as.
E=1/2 mv 2=1/2 mr 2 ω 2=1/2 2,
In formula:v- gear edge linear velocity (m/s),mThe quality (kg) of-gear,JRotary inertia (the kg of-gear m2),ωThe angular speed (rad/s) of-gear.
By above formula understand the rotary inertia of the energy that has of gear and gear, gear angular speed it is square directly proportional, thus Understand that the method for improving gear energy storage capacity has the rotary inertia of increase gear and improves gear rotational speed.
Because the formula of pinion rotation inertia can be approximated to be:J=1/2 mr 2,
In formularThe radius of gyration (m) of-gear.
Understand that the method for increase pinion rotation inertia has increase pinion rotation radius and increase gear quality by above formula, but Reduce the quality and volume of gear that should be tried one's best in the case of being typically designed in the case where ensureing that energy capacity is certain, so increase The method of gear storage energy generally improves gear rotational speed.
It can thus be appreciated that by the raising of gear rotational speed, and then the energy of gear storage can be increased.
Brief description of the drawings
Fig. 1 is high rotating speed energy storage and power assisting device sketch, wherein (1) is decelerator, (2) are brake, and (3) fill for power-assisted Put, (11) are the power input shaft of decelerator or gearbox, and (12) are the high-revolving accumulator installation axle of decelerator, and (13) are to subtract Fast device high speed shaft gear, (14) are the high gear after decelerator is expanded, and (4) are accumulator, and (5) are clutch.
Fig. 2 is lifting mechanism sketch, and (1) is decelerator, and (2) are brake, and (3) are power assisting device, and (4) are energy storage Device, (5) are clutch, and (6) are reel.
Fig. 3 is high rotating speed energy storage and power assisting device workflow diagram.
Embodiment
In order that the purpose of this utility model, technical scheme and advantage are more clearly understood, below in conjunction with accompanying drawing and implementation Example, the utility model is further elaborated.
As shown in figure 1, a kind of high rotating speed energy storage and power assisting device, including accumulator (4), clutch (5), power assisting device And control device (3);Wherein in the decelerator (1) of crane hoisting mechanism or the power input shaft (11) of gearbox, pass through increasing Fast gear increases a more high-revolving axle (12) newly, and accumulator (4) is mounted on the shaft;Clutch (5) can realize decelerator (1) or the power input shaft (11) of gearbox is pacified the linkage of rotating shaft (12) with accumulator or separated;Power assisting device (3) can be storage Can the energy transmission collected of device (4) on the power input shaft (11) of decelerator (1) or gearbox.When craning weight of same rises When, clutch (5) is opened by control device, accumulator (4) does not collect energy, while turn not new to lifting mechanism increase Dynamic inertia, the burden of mechanism is not increased yet;When craning weight of same declines, motor reversion, reel (6) is set to be wrapped in thereon Steel wire rope release, suspension hook and suspended item realize the descending motion of certain speed, decelerator (1) expand after high gear (14) rotate at a high speed, accumulator (4) is in charge mode, is now closed clutch (5) by control device, accumulator (4) Collect the potential energy that lift heavy declines release;When lifting mechanism driving lift heavy rises again, motor rotates forward, and reel (6) will be twined The steel wire rope being wound on thereon involves in, and suspension hook and suspended item then realize the ascending motion of certain speed, and accumulator (4) is in electric discharge Pattern, now power assisting device (3) is by the energy transmission that accumulator (4) stores to power input shaft (11), by the energy of storage As the process auxiliary drive energy, more economically and energy-conserving and environment-protective.
Lifting mechanism embodiment.
Lifting mechanism, both including high rotating speed energy storage and power assisting device, in addition to drive device and drum mechanism built etc..Wherein its In in the decelerator (1) of crane hoisting mechanism or the power input shaft (11) of gearbox, increase one newly more by speed increasing gear High-revolving axle, accumulator (4) are mounted on the shaft;The clutch (5) can realize the dynamic of decelerator (1) or gearbox Power input shaft (11) is pacified the linkage of rotating shaft (12) with accumulator or separated;The power assisting device (3) can collect accumulator (4) Energy transmission on the power input shaft (11) of decelerator (1) or gearbox.
High rotating speed energy storage and power assisting device are same as described above, here, repeating no more.
The embodiment that the utility model is related to two main bodys is presented above, but the utility model is not limited to retouch The embodiment stated.Under the thinking that the utility model provides, by the way of being readily apparent that to those skilled in the art Line translation, replacement, modification are entered to the technological means in above-described embodiment, and played a part of corresponding in the utility model The purpose of utility model that technological means is essentially identical, realizes is essentially identical, and the technical scheme so formed is that examples detailed above is entered Row fine setting is formed, and this technical scheme is still fallen within the scope of protection of the utility model.

Claims (9)

1. a kind of high rotating speed energy storage of crane hoisting mechanism and power assisting device, including accumulator, clutch, power assisting device and control Device processed;It is characterized in that in the decelerator of crane hoisting mechanism or the power input shaft of gearbox, it is new by speed increasing gear Increase a more high-revolving axle, accumulator is mounted on the shaft;The clutch can realize the power of decelerator or gearbox Input shaft is pacified the linkage of rotating shaft with accumulator or separated;The power assisting device can be the energy transmission that accumulator is collected to deceleration On the power input shaft of device or gearbox.
2. a kind of high rotating speed energy storage of crane hoisting mechanism according to claim 1 and power assisting device, it is characterised in that Accumulator is installed on decelerator or the drive shaft of gearbox is increased newly on a more high-revolving axle by speed increasing gear.
3. a kind of high rotating speed energy storage of crane hoisting mechanism according to claim 1 and power assisting device, it is characterised in that Clutch can realize that the power input shaft of decelerator or gearbox is pacified the linkage of rotating shaft with accumulator or separated.
4. a kind of high rotating speed energy storage of crane hoisting mechanism according to claim 1 and power assisting device, it is characterised in that Power assisting device can be in the energy transmission that accumulator is collected to the power input shaft of decelerator or gearbox.
5. a kind of lifting mechanism, the high rotating speed energy storage both referred to including the claims 1 and power assisting device, in addition to reel connection Axle device, reel, fixed pulley group, leading block group, movable pulley suspension hook group, steel wire rope, lifting capacity and lifting height limiter etc., volume Steel wire rope on cylinder is direct or the elevating movement of load-engaging device and lift heavy is realized around leading block haulage cable assembly pulley, when Motor forward or reverse, reel winding or the release load-engaging device such as steel wire rope, suspension hook and institute's hanging object product, which are realized, rises or drops motion; It is characterized in that in the decelerator of crane hoisting mechanism or the power input shaft of gearbox, one is increased newly more by speed increasing gear High-revolving axle, accumulator are mounted on the shaft;The clutch can realize the power input shaft of decelerator or gearbox with Accumulator pacifies the linkage or separation of rotating shaft;The power assisting device can be the energy transmission that accumulator is collected to decelerator or speed change On the power input shaft of case.
6. lifting mechanism according to claim 5, it is characterised in that accumulator is installed on the driving of decelerator or gearbox Axle is increased newly on a more high-revolving axle by speed increasing gear.
7. lifting mechanism according to claim 5, it is characterised in that clutch can realize the dynamic of decelerator or gearbox Power input shaft is pacified the linkage of rotating shaft with accumulator or separated.
8. lifting mechanism according to claim 5, it is characterised in that the energy that power assisting device can collect accumulator passes It is delivered on the power input shaft of decelerator or gearbox.
9. a kind of crane, it is characterised in that including any described lifting mechanism in the claims 5-8.
CN201720345853.8U 2017-04-05 2017-04-05 The high rotating speed energy-storage booster of crane and lifting mechanism Active CN206720617U (en)

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CN201720345853.8U CN206720617U (en) 2017-04-05 2017-04-05 The high rotating speed energy-storage booster of crane and lifting mechanism

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Application Number Priority Date Filing Date Title
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106829762A (en) * 2017-04-05 2017-06-13 太原科技大学 Crane rotating speed energy-storage booster high and lifting mechanism
CN108943384A (en) * 2018-07-17 2018-12-07 项赛赛 A kind of charge mechanism based on low-power machine driving that municipal works use
CN108975201A (en) * 2018-07-17 2018-12-11 项赛赛 A kind of hoisting mechanism based on low-power machine driving that municipal works use

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106829762A (en) * 2017-04-05 2017-06-13 太原科技大学 Crane rotating speed energy-storage booster high and lifting mechanism
CN108943384A (en) * 2018-07-17 2018-12-07 项赛赛 A kind of charge mechanism based on low-power machine driving that municipal works use
CN108975201A (en) * 2018-07-17 2018-12-11 项赛赛 A kind of hoisting mechanism based on low-power machine driving that municipal works use

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GR01 Patent grant
GR01 Patent grant
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TR01 Transfer of patent right

Effective date of registration: 20180605

Address after: No. 22, Xinjie, Tongan town, Suzhou, Jiangsu Province

Patentee after: Suzhou Tongan Lifting Machinery Co., Ltd.

Address before: 030024 66 Wanliu Road, wanBerlin District, Taiyuan, Shanxi

Patentee before: Taiyuan Univ. of Science & Technology