CN1319623A - Hollow ball shape composite material and making method thereof - Google Patents

Hollow ball shape composite material and making method thereof Download PDF

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Publication number
CN1319623A
CN1319623A CN 01106557 CN01106557A CN1319623A CN 1319623 A CN1319623 A CN 1319623A CN 01106557 CN01106557 CN 01106557 CN 01106557 A CN01106557 A CN 01106557A CN 1319623 A CN1319623 A CN 1319623A
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parts
add
hollow ball
composite material
ball shape
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CN 01106557
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CN1197905C (en
Inventor
刘星
刘曙光
王朝晖
杨旭醇
习斐
刘媛媛
王鹤宇
尹淑霞
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Funik Ultrahard Material Co Ltd
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刘星
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Abstract

The present invention relates to a hollow ball-shaped composite material and its preparation method. Said invention uses hollow microbead as nucleation agent, and adopts coupling agent and adhesive to make the materials of short fibre, granule dispersing agent and filler, etc. uniformly adhere on the surface of the microbead; according to the the adopted different adhesive, under the condition of normal temp. and normal pressure or heating and pressurizing the dispsersed hollow ball-shaped composite material can be obtained, called composite hollow ball for short. The various physical and chemical properties of said invented material can be conveniently and effectively controlled and improved according to different application.

Description

Hollow ball shape composite material and manufacture method thereof
The present invention relates to a kind of hollow ball shape composite material and manufacture method thereof, it is specially adapted to organic materials, as: rubber, plastics, fibre reinforced composites, organic grinding tool; Inorganic materials, as: cement, pottery, refractory materials, insulation, heat insulation, sound-proof material, inorganic grinding tool; Deng the toughener of material, pore forming agent, loss of weight agent, fire retardant and filler.
Common cenosphere normally adopts materials such as glass flour, aluminum oxide, carbon to mix by a certain percentage, and mixture is produced hollow glass or ceramic fine bead by about 1500 ℃ gas flame, also can choose from perlite and heat power plant's flyash.Cenosphere at present at home and abroad field such as chemical industry, building materials application is all arranged.But common cenosphere wall is thin, and hard and crisp, resistance to compression and impact resistance are poor, is easy to fragmentation in processing and use, and its smooth surface and other material interface bonding force are poor.
The present invention is for overcoming a kind of hollow ball shape composite material and the manufacture method thereof that above deficiency is invented.Its technical scheme is: be in the hollow glass, pottery, aluminum oxide, perlite microballon of 1-6000 micron (μ m) any one with particle diameter, by 100 parts of quality, or in them two or more are by totally 100 parts of every kind of 5-80 part composition mixtures; Coupling agent 0-20 part; Any one 3-300 part in the organic and inorganic or metallic bond, or composite binder 3-300 part is altogether formed by every kind of 1-200 part in two or three in them; Its length is 0.1-10 with the ratio of cenosphere particle diameter: any one 0-300 part in 1 the organic and inorganic or metallic staple, or wherein two or three by every kind of 1-200 part composition mixture 3-300 part altogether; Its particle diameter is 0.001-0.8 with the ratio of cenosphere particle diameter: any one 5-300 part in 1 the organic and inorganic or metallic particles dispersion agent, or wherein two or more are by every kind of 1-200 part composition mixture 5-300 part altogether; Above-mentioned each component material is placed in the container mixes; According to the wedding agent difference that is adopted, can or heat at normal temperature, normal pressure, solidify under the pressurized conditions; Condense into whole or the lumps solid for fear of mixture, can adopt dynamical cure technology, make material in solidification process, ceaselessly roll, rotate, flow or vibration, after treating the material completely solidified and disperse through the regular hour, through screening, can obtain the dispersive hollow ball shape composite material, be called for short composite hollow ball.Its manufacture method is: dynamical cure technology, and make mixture in solidification process, ceaselessly roll, rotate, flow or vibration, produce the dispersive hollow ball shape composite material.Mixing material rolls in drum apparatus the inside and rotates limit curing.Mixture solidifies under air-flow blows condition by tunnel (or pipeline) device.Mixture solidifies while vibrating in having the container of vibrating function.
Embodiment one: with particle diameter is perlite cenosphere 100 mass parts of 300-5000 micron, puts into container; Add water glass (55 ° of Be ') 50 parts, stir; Add 50 parts of Sodium Silicofluorides (320 order) again, stir; Add 50 parts of staple glass fibres (100 order) again, stir; Add 50 parts of talcum powder (320 order) again, stir; The said mixture material by the tunnel like drying oven, after drying under 120 ℃ of hot blast gas flow heating conditions, is promptly obtained the dispersive hollow ball shape composite material.The characteristics of this material are: outward appearance is white, the little ball of shaggy hollow.Improve before the compound enhancing of single particle compressive strength rate more than 1 times, cheap, be applicable to cement, refractory materials, sound-insulating material, grinding tool manufacturing, be good pore former and toughener.
Embodiment two: with particle diameter is aluminum oxide cenosphere 100 mass parts of 25-300 micron, crosses 60 mesh sieves after drying and puts into container, with 50 parts of aluminum phosphate solutions, cenosphere is soaked into evenly, adds cubic boron nitride (CBN100#) 100 parts, stirs; Add 100 parts of cupric oxide powders again, stir; Add 100 parts on carbon fiber (150 order) again, stir; Add 100 parts of green silicon carbides (240 order) again, stir; Then mixture is packed in the drum-type mixer, the limit heating edge is rolled, and is heated to 120 ℃ from room temperature through 1 hour, this temperature insulation 3 hours, reduced to room temperature through 1 hour again, material is taken out, cross 20 mesh sieves, promptly obtain the dispersive hollow ball shape composite material.
The characteristics of this material are: outward appearance is the shaggy little ball of deep green, single particle ultimate compression strength ratio aluminum oxide cenosphere improves more than 2 times, water-fast, oil resistant, stable chemical performance, itself has constituted a kind of super hard abrasive, can be used for making organic and inorganic, metallic bond grinding tool, is good pore former and toughener.
Embodiment three: with particle diameter is hollow glass micropearl 100 mass parts of 125-500 micron, puts into container, adds silane coupling agent (Nanjing University _ 42) 3 parts, mixes, and crosses 30 mesh sieves after drying; With (281) 50 parts of liquid phenolic resins, pour in the container and stir and mix with cenosphere; Add 100 parts of staple glass fibres (100 order) again, stir; Add 50 parts in brown corundum (A320#) again, stir; Then mixture is packed in the drum-type mixer, the heating of rolling limit, limit was warmed up to 150 ℃ from room temperature through 1 hour, was incubated 1 hour, reduced to room temperature through 1 hour again, can obtain the dispersive hollow ball shape composite material.
Embodiment four: with particle diameter is hollow ceramic microspheres 100 mass parts of 100-500 micron, puts into container, adds silane coupling agent (Nanjing University-42) 5 parts, mixes, and crosses 30 mesh sieves after drying; Resol is added 50 parts of Resins, epoxy (E-44) for (2127) 50 parts, mix, pour in the container and fully mix with cenosphere; With 100 parts of man-made diamonds (JR120#), bronze powder (663,200 orders) 100 parts, tungsten carbide powder (200 order) 50 powder, cobalt powder (200 order) 50 powder, in advance in the cylinder mixer thorough mixing evenly after, add in the said vesse, the cenosphere that has applied wedding agent with the surface mixes; Add 100 parts of green silicon carbides (240 order) again, fully mix; Then mixture is put into ultrasonic wave (or mechanical type) vibration heating container, heating was warmed up to 180 ℃ from room temperature through 1 hour while vibrating, and was incubated 1 hour, reduced to room temperature through 1 hour again, can obtain the dispersive hollow ball shape composite material.
Embodiment five: with particle diameter is hollow glass micropearl 50 mass parts of 50-300 micron, adds ceramic hollow microballon 50 mass parts of equal particle diameter, puts into container, adds silane coupling agent (KH-550) 5 parts, mixes, and crosses 60 mesh sieves after drying; 60 parts of Resins, epoxy (E-44) are added (650) 40 parts of Versamids, mix, fully mix with cenosphere in the adding container; Add staple glass fibre (100 order) 100 parts and add 100 parts on carbon fiber (100 order), mix; Add mica powder (100 order) 100 parts, stir; Add 50 parts of semi-reinforcing carbon blacks (200 order) again, mix; Then mixture is put into the cylinder mixer, the heating of rolling limit, limit was warmed up to 160 ℃ from room temperature through 1 hour, was incubated 2 hours, reduced to room temperature through 1 hour again, can obtain the dispersive hollow ball shape composite material.
Embodiment six: with particle diameter is hollow glass micropearl 100 mass parts of 25 microns of 20-1, puts into container, adds silane coupling agent (KH-550) 8 parts, mixes and cross after drying 100 mesh sieves; Put into 100 parts of phenolic aldehyde butadiene-acrylonitrile rubber sticks (J-15), stir; Add staple glass fibre (150 order) 100 parts, stir; Add bronze powder (663,200 order) 200 parts, stir; Add 50 parts of high abrasion carbon blacks (200 order) again, stir; Then mixture is put into ultrasonic wave (or mechanical type) vibration heating container, heating was warmed up to 180 ℃ from room temperature through 1 hour while vibrating, and was incubated 2 hours, reduced to room temperature through 1 hour again, can obtain the dispersive hollow ball shape composite material.
The characteristics of this material are: outward appearance is a black, the little ball of shaggy hollow; The pore former, toughener, anti-wear agent and the coolant that can be used as rubber, plastics.
Embodiment seven: with the composite hollow ball that the foregoing description two methods make, by 100 parts of quality, put into container; Add (201) 100 parts of polyvinyl formals, stir; Add staple glass fibre (100 order) 100 parts, stir; Add 200 parts of green silicon carbides (240 order) again, stir; Then mixture is packed in the drum-type mixer, the limit heating edge is rolled, and is heated to 150 ℃ from room temperature through 1 hour, insulation is 2 hours under this temperature, reduce to room temperature through 1 hour again, take out material and cross 20 mesh sieves, can obtain the dispersive hollow ball shape composite material.
This material is compound through an inorganic bonding agent by the aluminum oxide cenosphere, and it is compound to pass through organic bond again, and the composite hollow ball that obtains is not only in ultimate compression strength but also also obtaining further improvement and enhancing aspect elasticity, toughness and the shock resistance.

Claims (10)

1, a kind of hollow ball shape composite material, it is characterized in that: be in the hollow glass, pottery, aluminum oxide, perlite microballon of 1-6000 micron (μ m) any one with particle diameter, by 100 parts of quality, or in them two or more are by totally 100 parts of every kind of 5-80 part composition mixtures; Coupling agent 0-20 part; Any one 3-300 part in the organic and inorganic or metallic bond, or composite binder 3-300 part is altogether formed by every kind of 1-200 part in two or three in them; Its length is 0.1-10 with the ratio of cenosphere particle diameter: any one 0-300 part in 1 the organic and inorganic or metallic staple, or wherein two or three by every kind of 1-200 part composition mixture 3-300 part altogether; Its particle diameter is 0.001-0.8 with the ratio of cenosphere particle diameter: any one 5-300 part in 1 the organic and inorganic or metallic particles dispersion agent, or wherein two or more are by every kind of 1-200 part composition mixture 5-300 part altogether; Above-mentioned each component material is placed in the container mixes; According to the wedding agent difference that is adopted, can or heat at normal temperature, normal pressure, solidify under the pressurized conditions; Condense into whole or the lumps solid for fear of mixture, can adopt dynamical cure technology, make material in solidification process, ceaselessly roll, rotate, flow or vibration, after treating the material completely solidified and disperse through the regular hour, through screening, can obtain the dispersive hollow ball shape composite material, be called for short composite hollow ball.
2, hollow ball shape composite material according to claim 1 is characterized in that: with particle diameter is perlite cenosphere 100 mass parts of 300-5000 micron, puts into container; Add water glass (55 ° of Be ') 50 parts, stir; Add 50 parts of Sodium Silicofluorides (320 order) again, stir; Add 50 parts of staple glass fibres (100 order) again, stir; Add 50 parts of talcum powder (320 order) again, stir; The said mixture material by the tunnel like drying oven, after drying under 120 ℃ of hot blast gas flow heating conditions, is promptly obtained the dispersive hollow ball shape composite material.
3, hollow ball shape composite material according to claim 1, it is characterized in that: be aluminum oxide cenosphere 100 mass parts of 25-300 micron with particle diameter, cross 60 mesh sieves after drying and put into container, with 50 parts of aluminum phosphate solutions, cenosphere is soaked into evenly, add cubic boron nitride (CBN100#) 100 parts, stir; Add 100 parts of cupric oxide powders again, stir; Add 100 parts on carbon fiber (150 order) again, stir; Add 100 parts of green silicon carbides (240 order) again, stir; Then mixture is packed in the drum-type mixer, the limit heating edge is rolled, and is heated to 120 ℃ from room temperature through 1 hour, this temperature insulation 3 hours, reduced to room temperature through 1 hour again, material is taken out, cross 20 mesh sieves, promptly obtain the dispersive hollow ball shape composite material.
4, hollow ball shape composite material according to claim 1, it is characterized in that: with particle diameter is hollow ceramic microspheres 100 mass parts of 100-500 micron, puts into container, adds silane coupling agent (Nanjing University-42) 5 parts, mix, cross 30 mesh sieves after drying; Resol is added 50 parts of Resins, epoxy (E-44) for (2127) 50 parts, mix, pour in the container and fully mix with cenosphere; With 100 parts of man-made diamonds (JR120#), bronze powder (663,200 orders) 100 parts, tungsten carbide powder (200 order) 50 powder, cobalt powder (200 order) 50 powder, in advance in the cylinder mixer thorough mixing evenly after, add in the said vesse, the cenosphere that has applied wedding agent with the surface mixes; Add 100 parts of green silicon carbides (240 order) again, fully mix; Then mixture is put into ultrasonic wave (or mechanical type) vibration heating container, heating was warmed up to 180 ℃ from room temperature through 1 hour while vibrating, and was incubated 1 hour, reduced to room temperature through 1 hour again, can obtain the dispersive hollow ball shape composite material.
5, hollow ball shape composite material according to claim 1, it is characterized in that: be hollow glass micropearl 50 mass parts of 50-300 micron with particle diameter, ceramic hollow microballon 50 mass parts that add equal particle diameter, put into container, add silane coupling agent (KH-550) 5 parts, mix, cross 60 mesh sieves after drying; 60 parts of Resins, epoxy (E-44) are added (650) 40 parts of Versamids, mix, fully mix with cenosphere in the adding container; Add staple glass fibre (100 order) 100 parts and add 100 parts on carbon fiber (100 order), mix; Add mica powder (100 order) 100 parts, stir; Add 50 parts of semi-reinforcing carbon blacks (200 order) again, mix; Then mixture is put into the cylinder mixer, the heating of rolling limit, limit was warmed up to 160 ℃ from room temperature through 1 hour, was incubated 2 hours, reduced to room temperature through 1 hour again, can obtain the dispersive hollow ball shape composite material.
6, hollow ball shape composite material according to claim 1, it is characterized in that: be hollow glass micropearl 100 mass parts of 20-125 micron with particle diameter, put into container, add silane coupling agent (KH-550) 8 parts, mix and cross after drying 100 mesh sieves; Put into 100 parts of phenolic aldehyde butadiene-acrylonitrile rubber sticks (J-15), stir; Add staple glass fibre (150 order) 100 parts, stir; Add bronze powder (663,200 order) 200 parts, stir; Add 50 parts of high abrasion carbon blacks (200 order) again, stir; Then mixture is put into ultrasonic wave (or mechanical type) vibration heating container, heating was warmed up to 180 ℃ from room temperature through 1 hour while vibrating, and was incubated 2 hours, reduced to room temperature through 1 hour again, can obtain the dispersive hollow ball shape composite material.
7, the preparation method of hollow ball shape composite material according to claim 1: it is characterized in that: adopt dynamical cure technology, make mixture in solidification process, ceaselessly roll, rotate, flow or vibration, produce the dispersive hollow ball shape composite material.
8, the preparation method of hollow ball shape composite material according to claim 7: it is characterized in that: mixture is in drum apparatus, rolls and rotate limit curing in the limit.
9, the preparation method of hollow ball shape composite material according to claim 7: it is characterized in that: mixture solidifies under air-flow blows condition by tunnel (or pipeline) device.
10, the preparation method of hollow ball shape composite material according to claim 7: it is characterized in that: mixture solidifies while vibrating in having the container of vibrating function.
CN 01106557 2001-03-15 2001-03-15 Hollow ball shape composite material and making method thereof Expired - Lifetime CN1197905C (en)

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Cited By (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100384941C (en) * 2005-04-16 2008-04-30 中国科学院合肥物质科学研究院 Resin/hollow glass bead composite material and its prepn process
CN102059663A (en) * 2009-11-13 2011-05-18 沈阳中科超硬磨具磨削研究所 Preparation technology of CBN (cubic boron nitride) micro ceramic grinding wheel for grinding automobile fuel injection nozzle
CN101323713B (en) * 2007-06-15 2011-09-07 中国科学院化学研究所 Inorganic sheet composite material with surface having double property and preparation thereof
CN101544851B (en) * 2008-03-26 2012-01-04 河南富莱格超硬材料有限公司 Metallic bond hollow sphere-shaped super-hard compound material and manufacturing method thereof
CN102814748A (en) * 2011-06-09 2012-12-12 沈阳中科超硬磨具磨削研究所 High-speed CBN (cubic boron nitride) ceramic grinding wheel for high-speed grinding of profile grinder, preparation method and application
CN103665747A (en) * 2012-08-30 2014-03-26 中国石油化工股份有限公司 Composite hollow microsphere and preparation method and application thereof
CN103897287A (en) * 2012-12-27 2014-07-02 浙江艾迪雅科技股份有限公司 Multimode organic filler/polymer composite damping material and manufacturing method thereof
CN105461256A (en) * 2015-12-11 2016-04-06 武汉钢铁(集团)公司 Hollow thermal and sound insulation material vacuumed pump sound and thermal insulation layer
CN105802597A (en) * 2016-04-13 2016-07-27 北京石大瑞伽石油技术开发有限公司 Functional desmosome profile control agent and preparation method and application thereof
CN105922144A (en) * 2016-05-13 2016-09-07 王博 Pore-forming agent of superhard material grinding tool and preparing method of pore-forming agent
CN105985610A (en) * 2015-02-06 2016-10-05 上海尖端工程材料有限公司 Method for producing solid buoyancy material
CN108797143A (en) * 2018-07-27 2018-11-13 加通汽车内饰(常熟)有限公司 A kind of automobile-used artificial leather of lightweight and preparation method thereof with wear-resisting epidermis
CN109693192A (en) * 2019-01-29 2019-04-30 天津百恩威新材料科技有限公司 Hollow glass micropearl/wax powder-elastic resin composite grain, preparation method and application
CN109759961A (en) * 2019-01-29 2019-05-17 天津百恩威新材料科技有限公司 A kind of hollow glass micropearl/potassium fluoroaluminate-elastic resin composite grain and the preparation method and application thereof
CN109852019A (en) * 2019-01-29 2019-06-07 天津百恩威新材料科技有限公司 A kind of hollow glass micropearl-elastic resin composite grain and the preparation method and application thereof
CN114477793A (en) * 2022-01-30 2022-05-13 内蒙古工业大学 Micro bead surface high-frequency vibration scoring device and high-frequency vibration scoring method

Cited By (23)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100384941C (en) * 2005-04-16 2008-04-30 中国科学院合肥物质科学研究院 Resin/hollow glass bead composite material and its prepn process
CN101323713B (en) * 2007-06-15 2011-09-07 中国科学院化学研究所 Inorganic sheet composite material with surface having double property and preparation thereof
CN101544851B (en) * 2008-03-26 2012-01-04 河南富莱格超硬材料有限公司 Metallic bond hollow sphere-shaped super-hard compound material and manufacturing method thereof
CN102059663A (en) * 2009-11-13 2011-05-18 沈阳中科超硬磨具磨削研究所 Preparation technology of CBN (cubic boron nitride) micro ceramic grinding wheel for grinding automobile fuel injection nozzle
CN102814748A (en) * 2011-06-09 2012-12-12 沈阳中科超硬磨具磨削研究所 High-speed CBN (cubic boron nitride) ceramic grinding wheel for high-speed grinding of profile grinder, preparation method and application
CN102814748B (en) * 2011-06-09 2015-04-01 沈阳中科超硬磨具磨削研究所 Preparation method of high-speed CBN (cubic boron nitride) ceramic grinding wheel for high-speed grinding of profile grinder
CN103665747A (en) * 2012-08-30 2014-03-26 中国石油化工股份有限公司 Composite hollow microsphere and preparation method and application thereof
CN103665747B (en) * 2012-08-30 2015-10-21 中国石油化工股份有限公司 A kind of compound hollow microballoon and its preparation method and application
CN103897287A (en) * 2012-12-27 2014-07-02 浙江艾迪雅科技股份有限公司 Multimode organic filler/polymer composite damping material and manufacturing method thereof
CN105985610A (en) * 2015-02-06 2016-10-05 上海尖端工程材料有限公司 Method for producing solid buoyancy material
CN105461256A (en) * 2015-12-11 2016-04-06 武汉钢铁(集团)公司 Hollow thermal and sound insulation material vacuumed pump sound and thermal insulation layer
CN105461256B (en) * 2015-12-11 2018-07-06 武汉汉威炉外精炼工程有限公司 A kind of hollow sound and thermal insulating material vacuum pump sound-insulating and heat-insulating layer
CN105802597A (en) * 2016-04-13 2016-07-27 北京石大瑞伽石油技术开发有限公司 Functional desmosome profile control agent and preparation method and application thereof
CN105922144A (en) * 2016-05-13 2016-09-07 王博 Pore-forming agent of superhard material grinding tool and preparing method of pore-forming agent
CN108797143A (en) * 2018-07-27 2018-11-13 加通汽车内饰(常熟)有限公司 A kind of automobile-used artificial leather of lightweight and preparation method thereof with wear-resisting epidermis
CN109693192A (en) * 2019-01-29 2019-04-30 天津百恩威新材料科技有限公司 Hollow glass micropearl/wax powder-elastic resin composite grain, preparation method and application
CN109759961A (en) * 2019-01-29 2019-05-17 天津百恩威新材料科技有限公司 A kind of hollow glass micropearl/potassium fluoroaluminate-elastic resin composite grain and the preparation method and application thereof
CN109852019A (en) * 2019-01-29 2019-06-07 天津百恩威新材料科技有限公司 A kind of hollow glass micropearl-elastic resin composite grain and the preparation method and application thereof
CN109693192B (en) * 2019-01-29 2021-02-02 天津百恩威新材料科技有限公司 Hollow glass bead/wax powder-elastic resin compound particle, preparation method and application thereof
CN109759961B (en) * 2019-01-29 2021-02-02 天津百恩威新材料科技有限公司 Hollow glass bead/potassium fluoroaluminate-elastic resin compound particle and preparation method and application thereof
CN109852019B (en) * 2019-01-29 2021-05-14 天津百恩威新材料科技有限公司 Hollow glass bead-elastic resin compound particle and preparation method and application thereof
CN114477793A (en) * 2022-01-30 2022-05-13 内蒙古工业大学 Micro bead surface high-frequency vibration scoring device and high-frequency vibration scoring method
CN114477793B (en) * 2022-01-30 2023-05-16 内蒙古工业大学 High-frequency vibration scoring device and high-frequency vibration scoring method for surface of microbead

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Address after: 450001 Zhengzhou high tech Industrial Development Zone, Henan, Holly Street, No. 16

Patentee after: Rich Nike superhard material limited company

Address before: 450001 Zhengzhou high tech Industrial Development Zone, Henan, Holly Street, No. 16

Patentee before: Henan Funik Ultrahard Material Co., Ltd.

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Granted publication date: 20050420

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