CN1197905C - Hollow ball shape composite material and making method thereof - Google Patents

Hollow ball shape composite material and making method thereof Download PDF

Info

Publication number
CN1197905C
CN1197905C CN 01106557 CN01106557A CN1197905C CN 1197905 C CN1197905 C CN 1197905C CN 01106557 CN01106557 CN 01106557 CN 01106557 A CN01106557 A CN 01106557A CN 1197905 C CN1197905 C CN 1197905C
Authority
CN
China
Prior art keywords
parts
composite material
hollow ball
ball shape
hollow
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CN 01106557
Other languages
Chinese (zh)
Other versions
CN1319623A (en
Inventor
刘星
刘曙光
王朝晖
杨旭醇
习斐
刘媛媛
王鹤宇
尹淑霞
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Funik Ultrahard Material Co Ltd
Original Assignee
刘星
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 刘星 filed Critical 刘星
Priority to CN 01106557 priority Critical patent/CN1197905C/en
Publication of CN1319623A publication Critical patent/CN1319623A/en
Application granted granted Critical
Publication of CN1197905C publication Critical patent/CN1197905C/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Landscapes

  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The present invention relates to a hollow spherical composite material and a making method thereof. The hollow spherical composite material is prepared in a mode that a hollow microsphere is used as a nucleating agent, and materials comprising short fibers, a granular dispersing agent, a filler and the like are uniformly glued to the surface of the hollow microsphere by a coupling agent and a binding agent; a dispersed hollow spherical composite material, namely a composite spherical for short, can be obtained by a dynamic curing technology at a normal temperature and under normal pressure or under the conditions of warming and pressurization according to different used binding agents. Various physical and chemical properties of the material can be conveniently controlled and improved according to different purposes.

Description

Hollow ball shape composite material and manufacture method thereof
The present invention relates to a kind of hollow ball shape composite material and manufacture method thereof, it is specially adapted to organic materials, as: rubber, plastics, fibre reinforced composites, organic grinding tool; Inorganic materials, as: cement, pottery, refractory materials, insulation, heat insulation, sound-proof material, inorganic grinding tool; Deng the toughener of material, pore forming agent, loss of weight agent, fire retardant and filler.
Common cenosphere normally adopts materials such as glass flour, aluminum oxide, carbon to mix by a certain percentage, and mixture is produced hollow glass or ceramic fine bead by about 1500 ℃ gas flame, also can choose from perlite and heat power plant's flyash.Cenosphere at present at home and abroad field such as chemical industry, building materials application is all arranged.But common cenosphere wall is thin, and hard and crisp, resistance to compression and impact resistance are poor, is easy to fragmentation in processing and use, and its smooth surface and other material interface bonding force are poor.
The present invention is for overcoming a kind of hollow ball shape composite material and the manufacture method thereof that above deficiency is invented.Its technical scheme is: be in the hollow glass, pottery, aluminum oxide, perlite microballon of 1-6000 micron (μ m) any one with particle diameter, by 100 parts of quality, or in them two or more are by totally 100 parts of every kind of 5-80 part composition mixtures; Coupling agent 0-20 part; Any one 3-300 part in the organic and inorganic or metallic bond, or composite binder 3-300 part is altogether formed by every kind of 1-200 part in two or three in them; Its length is 0.1-10 with the ratio of cenosphere particle diameter: any one 0-300 part in 1 the organic and inorganic or metallic staple, or wherein two or three by every kind of 1-200 part composition mixture 3-300 part altogether; Its particle diameter is 0.001-0.8 with the ratio of cenosphere particle diameter: any one 5-300 part in 1 the organic and inorganic or metallic particles dispersion agent, or wherein two or more are by every kind of 1-200 part composition mixture 5-300 part altogether; Above-mentioned each component material is placed in the container mixes; According to the wedding agent difference that is adopted, can or heat at normal temperature, normal pressure, solidify under the pressurized conditions; Condense into whole or the lumps solid for fear of mixture, can adopt dynamical cure technology, make material in solidification process, ceaselessly roll, rotate, flow or vibration, after treating the material completely solidified and disperse through the regular hour, through screening, can obtain the dispersive hollow ball shape composite material, be called for short composite hollow ball.Its manufacture method is: dynamical cure technology, and make mixture in solidification process, ceaselessly roll, rotate, flow or vibration, produce the dispersive hollow ball shape composite material.Mixing material rolls in drum apparatus the inside and rotates limit curing.Mixture solidifies under air-flow blows condition by tunnel (or pipeline) device.Mixture solidifies while vibrating in having the container of vibrating function.
Embodiment one: with particle diameter is perlite cenosphere 100 mass parts of 300-5000 micron, puts into container; Add water glass (55 ° of Be ') 50 parts, stir; Add 50 parts of Sodium Silicofluorides (320 order) again, stir; Add 50 parts of staple glass fibres (100 order) again, stir; Add 50 parts of talcum powder (320 order) again, stir; The said mixture material by the tunnel like drying oven, after drying under 120 ℃ of hot blast gas flow heating conditions, is promptly obtained the dispersive hollow ball shape composite material.
The characteristics of this material are: outward appearance is white, the little ball of shaggy hollow.Improve before the compound enhancing of single particle compressive strength rate more than 1 times, cheap, be applicable to cement, refractory materials, sound-insulating material, grinding tool manufacturing, be good pore former and toughener.
Embodiment two: with particle diameter is aluminum oxide cenosphere 100 mass parts of 25-300 micron, crosses 60 mesh sieves after drying and puts into container, with 50 parts of aluminum phosphate solutions, cenosphere is soaked into evenly, adds cubic boron nitride (CBN100#) 100 parts, stirs; Add 100 parts of cupric oxide powders again, stir; Add 100 parts on carbon fiber (150 order) again, stir; Add 100 parts of green silicon carbides (240 order) again, stir; Then mixture is packed in the drum-type mixer, the limit heating edge is rolled, and is heated to 120 ℃ from room temperature through 1 hour, this temperature insulation 3 hours, reduced to room temperature through 1 hour again, material is taken out, cross 20 mesh sieves, promptly obtain the dispersive hollow ball shape composite material.
The characteristics of this material are: outward appearance is the shaggy little ball of deep green, single particle ultimate compression strength ratio aluminum oxide cenosphere improves more than 2 times, water-fast, oil resistant, stable chemical performance, itself has constituted a kind of super hard abrasive, can be used for making organic and inorganic, metallic bond grinding tool, is good pore former and toughener.
Embodiment three: with particle diameter is hollow glass micropearl 100 mass parts of 125-500 micron, puts into container, adds silane coupling agent (Nanjing University-42) 3 parts, mixes, and crosses 30 mesh sieves after drying; With (281) 50 parts of liquid phenolic resins, pour in the container and stir and mix with cenosphere; Add 100 parts of staple glass fibres (100 order) again, stir; Add 50 parts in brown corundum (A320#) again, stir; Then mixture is packed in the drum-type mixer, the heating of rolling limit, limit was warmed up to 150 ℃ from room temperature through 1 hour, was incubated 1 hour, reduced to room temperature through 1 hour again, can obtain the dispersive hollow ball shape composite material.
Embodiment four: with particle diameter is hollow ceramic microspheres 100 mass parts of 100-500 micron, puts into container, adds silane coupling agent (Nanjing University-42) 5 parts, mixes, and crosses 30 mesh sieves after drying; Resol is added 50 parts of Resins, epoxy (E-44) for (2127) 50 parts, mix, pour in the container and fully mix with cenosphere; With 100 parts of man-made diamonds (JR120#), bronze powder (663,200 orders) 100 parts, tungsten carbide powder (200 order) 50 powder, cobalt powder (200 order) 50 powder, in advance in the cylinder mixer thorough mixing evenly after, add in the said vesse, the cenosphere that has applied wedding agent with the surface mixes; Add 100 parts of green silicon carbides (240 order) again, fully mix; Then mixture is put into ultrasonic wave (or mechanical type) vibration heating container, heating was warmed up to 180 ℃ from room temperature through 1 hour while vibrating, and was incubated 1 hour, reduced to room temperature through 1 hour again, can obtain the dispersive hollow ball shape composite material.
Embodiment five: with particle diameter is hollow glass micropearl 50 mass parts of 50-300 micron, adds ceramic hollow microballon 50 mass parts of equal particle diameter, puts into container, adds silane coupling agent (KH-550) 5 parts, mixes, and crosses 60 mesh sieves after drying; 60 parts of Resins, epoxy (E-44) are added (650) 40 parts of Versamids, mix, fully mix with cenosphere in the adding container; Add staple glass fibre (100 order) 100 parts and add 100 parts on carbon fiber (100 order), mix; Add mica powder (100 order) 100 parts, stir; Add 50 parts of semi-reinforcing carbon blacks (200 order) again, mix; Then mixture is put into the cylinder mixer, the heating of rolling limit, limit was warmed up to 160 ℃ from room temperature through 1 hour, was incubated 2 hours, reduced to room temperature through 1 hour again, can obtain the dispersive hollow ball shape composite material.
Embodiment six: with particle diameter is hollow glass micropearl 100 mass parts of 20-125 micron, puts into container, adds silane coupling agent (KH-550) 8 parts, mixes and cross after drying 100 mesh sieves; Put into 100 parts of phenolic aldehyde butadiene-acrylonitrile rubber sticks (J-15), stir; Add staple glass fibre (150 order) 100 parts, stir; Add bronze powder (663,200 order) 200 parts, stir; Add 50 parts of high abrasion carbon blacks (200 order) again, stir; Then mixture is put into ultrasonic wave (or mechanical type) vibration heating container, heating was warmed up to 180 ℃ from room temperature through 1 hour while vibrating, and was incubated 2 hours, reduced to room temperature through 1 hour again, can obtain the dispersive hollow ball shape composite material.
The characteristics of this material are: outward appearance is a black, the little ball of shaggy hollow; The pore former, toughener, anti-wear agent and the coolant that can be used as rubber, plastics.
Embodiment seven: with the composite hollow ball that the foregoing description two methods make, by 100 parts of quality, put into container; Add (201) 100 parts of polyvinyl formals, stir; Add staple glass fibre (100 order) 100 parts, stir; Add 200 parts of green silicon carbides (240 order) again, stir; Then mixture is packed in the drum-type mixer, rolling in limit such as hot limit, was heated to 150 ℃ from room temperature through 1 hour, insulation is 2 hours under this temperature, reduce to room temperature through 1 hour again, take out material and cross 20 mesh sieves, can obtain the dispersive hollow ball shape composite material.
This material is compound through an inorganic bonding agent by the aluminum oxide cenosphere, and it is compound to pass through organic bond again, and the composite hollow ball that obtains is not only in ultimate compression strength but also also obtaining further improvement and enhancing aspect elasticity, toughness and the shock resistance.

Claims (2)

1, a kind of hollow ball shape composite material is characterized in that: particle diameter is 1~6000 micron, by in hollow glass, pottery, aluminum oxide, the perlite microballon any one by 100 parts of quality; 0~20 part of silane coupling agent; In organic bond resol, Resins, epoxy, Versamid, phenolic aldehyde butadiene-acrylonitrile rubber stick, the polyvinyl formal any one 3~100 parts, or in the inorganic bonding agent water glass, Sodium Silicofluoride, phosphoric acid cupric oxide any one 3~100 parts; The ratio of its length and cenosphere particle diameter is 0.1~10: 1 inorganic fibre, is selected from 0~100 part in glass fibre, or organic fibre, is selected from 0~100 part of carbon fibre; The ratio of its particle diameter and cenosphere is 0.001~0.8: 1 organic granular dispersion agent, be selected from 5~100 parts of carbon blacks, or inorganic particle dispersion agent, be selected from any one 5~100 parts in talcum powder, silicon carbide, brown corundum, mica powder, cubic boron nitride, the man-made diamond, or the metallic particles dispersion agent, be selected from any one 5~100 parts in bronze powder, the tungsten carbide powder; Compound composition surface irregularity, dispersive hollow ball shape composite material are called for short composite hollow ball.
2, the preparation method of hollow ball shape composite material is characterized in that: the described each component material of claim 1 is placed in the container mixes; According to the wedding agent difference that is adopted, can or heat at normal temperature, normal pressure, solidify under the pressurized conditions; Adopt dynamical cure technology, make material ceaselessly roll in solidification process, rotate, flow or vibration, the process regular hour through screening, can obtain the dispersive hollow ball shape composite material after treating that the material completely solidified is also disperseed.
CN 01106557 2001-03-15 2001-03-15 Hollow ball shape composite material and making method thereof Expired - Lifetime CN1197905C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 01106557 CN1197905C (en) 2001-03-15 2001-03-15 Hollow ball shape composite material and making method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 01106557 CN1197905C (en) 2001-03-15 2001-03-15 Hollow ball shape composite material and making method thereof

Publications (2)

Publication Number Publication Date
CN1319623A CN1319623A (en) 2001-10-31
CN1197905C true CN1197905C (en) 2005-04-20

Family

ID=4655552

Family Applications (1)

Application Number Title Priority Date Filing Date
CN 01106557 Expired - Lifetime CN1197905C (en) 2001-03-15 2001-03-15 Hollow ball shape composite material and making method thereof

Country Status (1)

Country Link
CN (1) CN1197905C (en)

Families Citing this family (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100384941C (en) * 2005-04-16 2008-04-30 中国科学院合肥物质科学研究院 Resin/glass hollow microsphere composite material and preparation method thereof
CN101323713B (en) * 2007-06-15 2011-09-07 中国科学院化学研究所 Inorganic sheet composite material with surface having double property and preparation thereof
CN101544851B (en) * 2008-03-26 2012-01-04 河南富莱格超硬材料有限公司 Metallic bond hollow sphere-shaped super-hard compound material and manufacturing method thereof
CN102059663B (en) * 2009-11-13 2014-08-13 沈阳中科超硬磨具磨削研究所 Preparation technology of CBN (cubic boron nitride) micro ceramic grinding wheel for grinding automobile fuel injection nozzle
CN102814748B (en) * 2011-06-09 2015-04-01 沈阳中科超硬磨具磨削研究所 Preparation method of high-speed CBN (cubic boron nitride) ceramic grinding wheel for high-speed grinding of profile grinder
CN103665747B (en) * 2012-08-30 2015-10-21 中国石油化工股份有限公司 A kind of compound hollow microballoon and its preparation method and application
CN103897287A (en) * 2012-12-27 2014-07-02 浙江艾迪雅科技股份有限公司 Multimode organic filler/polymer composite damping material and manufacturing method thereof
CN105985610A (en) * 2015-02-06 2016-10-05 上海尖端工程材料有限公司 Method for producing solid buoyancy material
CN105461256B (en) * 2015-12-11 2018-07-06 武汉汉威炉外精炼工程有限公司 A kind of hollow sound and thermal insulating material vacuum pump sound-insulating and heat-insulating layer
CN105802597B (en) * 2016-04-13 2018-02-09 北京石大瑞伽石油技术开发有限公司 A kind of function desmosome plugging agent and preparation method and application
CN105922144A (en) * 2016-05-13 2016-09-07 王博 Pore-forming agent of superhard material grinding tool and preparing method of pore-forming agent
CN108797143B (en) * 2018-07-27 2019-05-07 加通汽车内饰(常熟)有限公司 Automobile-used artificial leather of a kind of lightweight with wear-resisting epidermis and preparation method thereof
CN109693192B (en) * 2019-01-29 2021-02-02 天津百恩威新材料科技有限公司 Hollow glass bead/wax powder-elastic resin compound particle, preparation method and application thereof
CN109852019B (en) * 2019-01-29 2021-05-14 天津百恩威新材料科技有限公司 Hollow glass bead-elastic resin compound particle and preparation method and application thereof
CN109759961B (en) * 2019-01-29 2021-02-02 天津百恩威新材料科技有限公司 Hollow glass bead/potassium fluoroaluminate-elastic resin compound particle and preparation method and application thereof
CN114477793B (en) * 2022-01-30 2023-05-16 内蒙古工业大学 High-frequency vibration scoring device and high-frequency vibration scoring method for surface of microbead

Also Published As

Publication number Publication date
CN1319623A (en) 2001-10-31

Similar Documents

Publication Publication Date Title
CN1197905C (en) Hollow ball shape composite material and making method thereof
AT500569B1 (en) GRINDING MATERIALS WITH NOVEL STRUCTURES AND METHOD OF GRINDING
RU2468907C1 (en) Abrasive grain mixes, method of their fabrication and their use for making abrasive materials
CA2678155C (en) Low-density ceramic proppant and its production method
US20070144407A1 (en) Geopolymeric particles, fibers, shaped articles and methods of manufacture
CN109020302A (en) It is a kind of using glass as artificial stone of major ingredient and preparation method thereof
CN102390953A (en) Raw material of antibacterial superhard artificial quartz stone plate, artificial quartz stone plate and preparation method thereof
CN109503066A (en) A kind of clear-water concrete and preparation method thereof
CA2436725A1 (en) Composite proppant, filtration media, gravel packing media, and sports field media, and methods for making and using same
CN109265068A (en) It is a kind of using non-natural mineral as artificial stone of major ingredient and preparation method thereof
WO2012055028A1 (en) Alkali-activated coatings for proppants
JPH07267756A (en) Molding containing silica aerosol particle
CN102503345A (en) Novel inorganic artificial quartzite and preparation method thereof
AU2006342007B2 (en) Geopolymeric particles, fibers, shaped articles and methods of manufacture
CN114477895A (en) Inorganic artificial stone imitating natural marble texture and preparation process thereof
CN107759246A (en) A kind of foamed ceramic and preparation method thereof
CN108117312A (en) A kind of decoration acoustic absorption and preparation method thereof
CN110497327A (en) Big outer diameter resin wheel and preparation method thereof
CN106277979A (en) A kind of high-intensity inorganic quartzite slate and preparation thereof and application
CA1097019A (en) Method of preparing a sheet-formed product
CN116283202A (en) Wear-resistant environment-friendly highway bridge material and preparation method thereof
CN112960938B (en) Wear-resistant asphalt concrete pavement and construction method thereof
KR102212696B1 (en) Lightweight aggregate and concrete panel using the same
CN110395944A (en) Self leveling epoxy clay surface construction method
CN113773010B (en) Preparation method of high-elasticity-anti-crack sprayed concrete

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
C14 Grant of patent or utility model
GR01 Patent grant
ASS Succession or assignment of patent right

Owner name: HE'NAN FUNIK ULTRAHARD MATERIAL CO., LTD.

Free format text: FORMER OWNER: LIU XING

Effective date: 20111214

C41 Transfer of patent application or patent right or utility model
COR Change of bibliographic data

Free format text: CORRECT: ADDRESS; FROM: 450052 ZHENGZHOU, HENAN PROVINCE TO: 450001 ZHENGZHOU, HENAN PROVINCE

TR01 Transfer of patent right

Effective date of registration: 20111214

Address after: 450001 Zhengzhou high tech Industrial Development Zone, Henan, Holly Street, No. 16

Patentee after: Henan Funik Ultrahard Material Co., Ltd.

Address before: 450052 10-3-9, 101 Zhongyuan East Road, Zhengzhou, Henan

Patentee before: Liu Xing

C56 Change in the name or address of the patentee

Owner name: FUNIK ULTRAHARD MATERIALS CO., LTD.

Free format text: FORMER NAME: HE'NAN FUNIK ULTRAHARD MATERIAL CO., LTD.

CP01 Change in the name or title of a patent holder

Address after: 450001 Zhengzhou high tech Industrial Development Zone, Henan, Holly Street, No. 16

Patentee after: Rich Nike superhard material limited company

Address before: 450001 Zhengzhou high tech Industrial Development Zone, Henan, Holly Street, No. 16

Patentee before: Henan Funik Ultrahard Material Co., Ltd.

CX01 Expiry of patent term

Granted publication date: 20050420

CX01 Expiry of patent term