CN1318353C - Stone sanitary ware and production method of stone sanitary ware - Google Patents
Stone sanitary ware and production method of stone sanitary ware Download PDFInfo
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- CN1318353C CN1318353C CNB2005100753717A CN200510075371A CN1318353C CN 1318353 C CN1318353 C CN 1318353C CN B2005100753717 A CNB2005100753717 A CN B2005100753717A CN 200510075371 A CN200510075371 A CN 200510075371A CN 1318353 C CN1318353 C CN 1318353C
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- stone material
- sanitary ware
- crystal face
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Abstract
The present invention discloses a sanitary ware whose body part is made of stone materials, the stone surface is an antifouling surface layer, and the surface of a crystal surface layer is a wax protection layer. The present invention also discloses a manufacturing method of the stone sanitary ware, which comprises the design of the sanitary ware, the selection of the stone, fine blank processing, polishing, crystal surface treatment, waxing, auxiliary installation and packing.
Description
Technical field
The present invention relates to a kind of sanitary ware, particularly a kind of production method of stone material sanitary equipment.
Background technology
Present sanitary ware comprise toilet, washbowl, urinal, w.c.pan and bathtub etc., roughly can be divided into three major types by material: (1) ceramic.(2) acrylic goods are mainly used in the production bathtub at present.(3) enamelware also is based on bathtub.
Present china sanitary ware has been contained all sanitary ware forms, is main product, accounts for more than 95% of sanitary ware.China sanitary ware, its production process generally comprises following process: carry out product design earlier, make mould according to shape of product then, with the autochthonal output blank of magnetic, calcine moulding for the first time with mould, the product of moulding is manually repaired polishing, and then carry out surperficial glazing, carry out again calcining moulding the second time after having executed glaze, again finished product is tested, and other accessory is installed as required.China sanitary ware is because will be through twice high-temperature calcination, is subjected to for example influence of temperature variation etc. of multiple factor, and the product that burns out usually can produce distortion in various degree or crackle occur, makes substandard products, scrap rate high.In addition, in ceramic surface glazing process,, also be to cause one of substandard products, factor that scrap rate is high because technology and material prescription are comparatively complicated.
Except the above-mentioned shortcoming that ceramic sanitary appliance had, present sanitary ware, be generally white or yellow, general pattern-free or texture, there is the shortcoming that pattern is single, pattern is few, also there is pollution problem in the production process, makes that the choice in guest room is very little, can't satisfy the demand of existing market.
China is granite, marble country of origin, in addition also from granite, the marble of the many kinds of external import, make rock material resource abundanter, because these stone materials have distinctive texture and color, add improving constantly of processing of stone machinery and processing technology, make stone product also enter sphere of life, remove at present and make artwork, also mainly be to make after stone material is cut, polishes to decorate table top or wall tile, floor tile etc., the interior exterior wall or the ground decoration that are used to build.
Summary of the invention
At the existing sanitary ware yield rate low and pattern and the few problem of kind that exist of ceramic particularly, the object of the present invention is to provide a kind of production precision height, have the sanitary ware of natural stone texture, be the stone material sanitary ware, increase the new kind of sanitary ware, solved the problem that present sanitary ware kind is single, can not satisfy people's demand.
Sanitary ware provided by the invention, its body part are quality of stone material, and stone surface is antifouling crystal face layer, and the crystal face laminar surface is the wax protective layer.
Described antifouling crystal face layer can be one deck epoxy coating.
The thickness of described epoxy coating can be the 1-3 micron.
Described antifouling crystal face layer can be the crystal face bisque.
The present invention also provides the production method of stone material sanitary ware, draws together following process successively:
(1) product approval design;
(2) select stone material according to required color, texture and quality;
(3) according to design stone material is processed into crude green body by the shape of required sanitary equipment;
(4) the crude green body surface is polished;
(5) the crystal face processing is done on the crude green body surface after polishing, forms the crystal face layer with antifouling effect;
(6) at the crystal face laminar surface formation wax layer of waxing;
(7) auxiliary is installed;
(8) finished product packing.
Described step (3) preferably adopts numerically-controlled machine to carry out mechanical workout to the processing of stone material, can guarantee that not only working accuracy adheres to specification, and can enhance productivity.
Above-mentioned numerically-controlled machine can be three-dimension numerical controlled milling machine, both can also be equipped with the powder emery cutter with the CNC milling machine that mechanical workout is used with the CNC milling machine that is exclusively used in processing of stone.
Described crystal face is handled, can for spray epoxy to form glassiness crystal face layer; Also can grind to form the crystal face layer the crude green body after polishing with the crystal face powder.The crystal face layer also can be filled the micropore that stone material exists except that the surface is had the decoration function, can improve the antiseepage ability, most importantly improves antifouling ability, makes its less scaling and adhesion dirt.
Preferred granite of described stone material or marble.
This stone material sanitary ware provided by the invention have following advantage;
(1) can adopt numerically-controlled machine to carry out mechanical workout, thus this processing mode owing to be subjected to the little not only yield rate of external interference factor affecting height, and working accuracy can accurately control, and can fully meet design requirement.
(2) China's rock material resource is abundant, so the starting material wide material sources.
(3) because the distinctive texture of lithotome and kind, quality, make this product have the distinctive texture of lithotome, formed the quality different with existing product, broken the limitation that existing sanitary ware are produced, a kind of high-grade sanitary ware new variety and new production technique are provided, have made people when choosing sanitary ware, have bigger choice.
(4) pollution-free in process of manufacture.
(5) this product adopts lithotome to process, and is the environmental protection goods.
(6) when the stone material sanitary equipment crackle or pitting occurred owing to colliding with and in the part, available cloud stone glue was repaired, and then grinding process, can reach after the repairing and original identical effect, then is difficult to repair after the ceramic sanitary appliance glaze damages.
Description of drawings
Fig. 1 is a kind of partial cutaway structural representation of washbasin.
Embodiment
Be described further below in conjunction with accompanying drawing and specific embodiment production method, to help understanding content of the present invention stone material sanitary equipment of the present invention and stone material sanitary equipment.
As shown in Figure 1, be a kind of stone material washbasin sanitary ware, its body portion 1 is the marble material, carries out mechanical workout by the monoblock marble and forms, and is the antifouling crystal face layer 2 of one deck on the surface of body portion 1, antifouling crystal face layer 2 outside surface are one deck wax layer 3.
Its production process is as follows:
(1) at first designs washbasin structure and moulding thereof, make the concrete size of each several part;
(2) select suitable stone material according to client or market requirement situation and marble or granitic pattern, color, quality;
(3) relevant data of washbasin of design is imported in the computer of three-dimension numerical controlled milling machine, utilized the powder emery cutter of CNC milling machine to process the shape of product and corresponding cavity, hole, form the washbasin crude green body;
(4) utilize the polishing machine of hand-held that washbasin crude green body surface is polished, make its surface smoothness reach (the surface light sanitary equipment of pottery are not higher than 60) more than 90, form smooth finish surface;
(5) owing to sanitary ware surface in the use easily adheres to dirt, for the stain resistance that improves product and make product have better surperficial texture, also the washbasin after the polishing further carries out surface treatment, a kind of mode is at surperficial sprayed surface treatment agent, for example can adopt Resins, epoxy, coating thickness is the 1-3 micron, form the stain-proofing layer that one deck has glass texture on the surface, also having a kind of mode is to utilize the fine powder of crystal face powder that the sanitary equipment surface is ground, make crystal face powder powder infiltrate its surface and form the crystal face stain-proofing layer, the crystal face powder can adopt " Bai Shi " crystal face powder of import;
(6) processing of waxing again on the surface of antifouling crystal face layer forms the wax protective layer, makes the sanitary equipment smooth and bright surface that forms;
(7) five metals auxiliaries 4 such as water nozzle are installed at last.
(8) carry out the packing of product.
This embodiment is to be example with a washbasin, but sanitary ware of the present invention and not only be confined to washbasin, this structure and production method can be applied to all sanitary ware.
Claims (10)
1, a kind of stone material sanitary ware is characterized in that: its body part is a quality of stone material, and stone surface is antifouling crystal face layer, and the crystal face laminar surface is the wax protective layer.
2, stone material sanitary ware as claimed in claim 1 is characterized in that: described antifouling crystal face layer is one deck epoxy coating.
3, stone material sanitary ware as claimed in claim 2 is characterized in that: the thickness of described epoxy coating is the 1-3 micron.
4, stone material sanitary ware as claimed in claim 1 is characterized in that: described antifouling crystal face layer is the crystal face bisque.
5, a kind of production method of stone material sanitary ware is characterized in that this method draws together following process successively:
(1) product approval design;
(2) select stone material according to required color, texture and quality;
(3) according to design stone material is processed into crude green body by the shape of required sanitary equipment;
(4) the crude green body surface is polished;
(5) the crystal face processing is done on the crude green body surface after polishing, forms the crystal face layer with antifouling effect;
(6) at the crystal face laminar surface formation wax layer of waxing;
(7) auxiliary is installed;
(8) finished product packing.
6, the production method of stone material sanitary ware as claimed in claim 5 is characterized in that: be to adopt numerically-controlled machine that stone material is carried out mechanical workout in the described step (3).
7, the production method of stone material sanitary ware as claimed in claim 6 is characterized in that: above-mentioned numerically-controlled machine is three-dimension numerical controlled milling machine, and is equipped with the powder emery cutter.
8, the production method of stone material sanitary ware as claimed in claim 6 is characterized in that: crystal face in the described step (5) is handled, for spray epoxy to form glassiness crystal face layer, its thickness is the 1-3 micron.
9, the production method of stone material sanitary ware as claimed in claim 6 is characterized in that: the crystal face in the described step (5) is handled, and is the surface of the crude green body after the polishing is ground to form the crystal face layer with the crystal face powder.
10, the production method of stone material sanitary ware as claimed in claim 6 is characterized in that: described stone material is granite or marble.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005100753717A CN1318353C (en) | 2005-06-16 | 2005-06-16 | Stone sanitary ware and production method of stone sanitary ware |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005100753717A CN1318353C (en) | 2005-06-16 | 2005-06-16 | Stone sanitary ware and production method of stone sanitary ware |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1693599A CN1693599A (en) | 2005-11-09 |
| CN1318353C true CN1318353C (en) | 2007-05-30 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2005100753717A Expired - Fee Related CN1318353C (en) | 2005-06-16 | 2005-06-16 | Stone sanitary ware and production method of stone sanitary ware |
Country Status (1)
| Country | Link |
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| CN (1) | CN1318353C (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1046745A (en) * | 1989-04-28 | 1990-11-07 | 珠海经济特区南华有限公司 | With Resins, epoxy is the special pigment of main raw material preparation |
| CN1063669A (en) * | 1992-03-21 | 1992-08-19 | 金鸿飞 | Artificial art and craft colour stone and method for making thereof |
| CN1070174A (en) * | 1991-08-31 | 1993-03-24 | 李天放 | Inorganic artificial Yuhua stone decorative block and manufacture method thereof |
| CN1083797A (en) * | 1987-11-26 | 1994-03-16 | 株式会社日本触媒株式会社 | Make method for imitation marble |
| CN1096733A (en) * | 1993-06-19 | 1994-12-28 | 珠海经济特区香洲锦绣工艺地毯厂 | A kind of wooden fish stone tea set and manufacture method thereof |
| JP2000264757A (en) * | 1999-03-23 | 2000-09-26 | Daikin Ind Ltd | Stone surface modifier and modifying method |
-
2005
- 2005-06-16 CN CNB2005100753717A patent/CN1318353C/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1083797A (en) * | 1987-11-26 | 1994-03-16 | 株式会社日本触媒株式会社 | Make method for imitation marble |
| CN1046745A (en) * | 1989-04-28 | 1990-11-07 | 珠海经济特区南华有限公司 | With Resins, epoxy is the special pigment of main raw material preparation |
| CN1070174A (en) * | 1991-08-31 | 1993-03-24 | 李天放 | Inorganic artificial Yuhua stone decorative block and manufacture method thereof |
| CN1063669A (en) * | 1992-03-21 | 1992-08-19 | 金鸿飞 | Artificial art and craft colour stone and method for making thereof |
| CN1096733A (en) * | 1993-06-19 | 1994-12-28 | 珠海经济特区香洲锦绣工艺地毯厂 | A kind of wooden fish stone tea set and manufacture method thereof |
| JP2000264757A (en) * | 1999-03-23 | 2000-09-26 | Daikin Ind Ltd | Stone surface modifier and modifying method |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1693599A (en) | 2005-11-09 |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20070530 Termination date: 20100616 |